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Fitting Motor 

# Carefully put stand on its side as shown support 
each end so stand sits on its corner 
 This will make it easier to fit heavy motor. 

# Fit motor using 4 

spacers supplied under motor 

feet, 4 

x M8 x 45mm long Socket head cap screws 

flat washers lock washers and nuts supplied as 
shown 
Nip bolts up 

,

do not tighten yet.      

# Carefully upright stand and motor   

# Fit Chute top extension plate

 

as shown

Page 

7

Summary of Contents for PT-6

Page 1: ...W619 PT 6 2 3 18 SIX INCH JOINTER WITH STAND ASSEMBLY AND OPERATING INSTRUCTIONS ...

Page 2: ...oice a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet loc...

Page 3: ...t power Unplug tool when not in use 12 Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work still face before plugging it in 13 Avoid unintentional starting Be sure the switch is in the off position when not in use and before plugging in 14 Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired ...

Page 4: ...ible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Jointer Planer Safety Precautions 1 Never operate with cutter block assembly or drive guard removed 2 Never make Jointing or planing cuts deeper than 1 8 inch 3 Always use push paddles when jointin...

Page 5: ... exposed cutter head behind the fence always guarded Especially when jointing near the edge 17 Never stand inline with the feeding of the stock Always stand to the side If the stock kicks back it will not hit you in that case Unpacking When unpacking check to make sure the following parts are included Refer to the Parts Lists and Assembly Drawings at the end of this manual ITEM QTY ITEM QTY Bed As...

Page 6: ...tom end no holes of the Stai d Legs B 3 Attach the Left and Right Cross Braces C to th e four Stand Legs B Use Carriage Bolts E M8x12 Flat Washers F and Hex Nuts G on steps 3 to 7 4 Attach the Front and Rear Cross Braces D to the four Stand Legs 5 Attach the Front Jnd Rear Stand Tops H Note the differences in their configuration The Front one has the switch assembly in 6 Attach the Left and Right ...

Page 7: ...This will make it easier to fit heavy motor Fit motor using 4 spacers supplied under motor feet 4 x M8 x 45mm long Socket head cap screws flat washers lock washers and nuts supplied as shown Nip bolts up do not tighten yet Carefully upright stand and motor Fit Chute top extension plate as shown Page 7 ...

Page 8: ...ht as shown Screw 3 x long studs up under the stand with a washer and tighten 2 at infeed table end one at out feed table end Bend up the Chute top extension plate as far as you can into machine base this will assist with dust extraction Tighten all stand bolts now Fit the hand wheel onto the out feed table screw on the left hand side of the jointer using Socket head cap screw Thread the handle in...

Page 9: ... tension so that moderate finger pressure on the middle of the vee belt can push it in 12mm Fit the upper vee belt guard using 2 x large head Phillips head dome screws and washers Fit the lower outer cover using 4 x M5 x 20mm long Phillips head dome screws and washers supplied Fit the rear lower vee belt guard with 4 x M4 x 8 long Phillips head dome screws Looking down from top swing the guard ass...

Page 10: ... frame into the cone recess holes in the attachment pins if the fence NB These screws 4 in total on the swinging frame can be screwed in as needed to adjust out free play in the assembly Lock nuts when done Screw the adjustment arm block to the fence With the 90 degree stop plate swung over tighten the 2 locking nuts on the shaft one goes up to tighten shaft in block One goes down to tighten on st...

Page 11: ...ent pins in the fence then reassembling and checking again as needed Fit tilting handle to fence Adjusting and setting fence at 90 degrees Swing over 90 deg stop set stop bolt to it and check fence squareness to table with a Square Adjust bolt in or out as needed and lock nut when set Screw in or out one of these attachment pins as needed to adjust fence parallel 90 degree stop Adjustment bolt and...

Page 12: ...urns counter clockwise and hold in place Insert the cutter head guard post into the hole in the top of the table making sure the spring engages in the slot in the guard post Check proper operation Pull the guard out away from the fence horizontally then let go It should spring back to the fence If it does not spring back with force reset spring tension and check again 130 degree stop and lock nut ...

Page 13: ...ere are 2 slide keys One on each table These allow the table to be set flat to each other and to stop the infeed table falling down by itself during use They adjustment screws 4 off need to be set Firstly undo the locking nut on the screw Then turn the screw all the way in and undo of a turn Lock the nut Test table still moves freely The infeed table should not be too loose as it will fall lower d...

Page 14: ...ointer and confirm that blade 1 is at the same height at the left side as it is at the right side 6 If blade 1 is higher or lower at the left of the table than at the right slightly loosen the four screws under the blade by turning clockwise as viewed from the lnfeed Table To lower the blade carefully push down on the blade with a block of wood To raise the blade carefully lift each end of the bla...

Page 15: ... If the workpiece is cupped or warped take light repetitive cuts until the surface is flat Feed the workpiece in the direction of the grain to avoid tearout If the direction of the grain changes in the workpiece try reducing the depth of cut and slow the feed speed down avoiding tearout If this does improve the cut try turning the workpiece around and feeding it in the opposite direction Bevel Cut...

Page 16: ... workpiece into the Cutterhead using tile propPr push blocks and paddles 8 When the cut is complete remove the workpiece from the Outfeed Table 9 rress the red OFF button on the Switch to turn the Motor off IO Unplug the Power Cord when all work is completed Maintenance WARNING Avoid serious injuries Before performing any mai11tenance on this machine disconnect the Power Cord from the electrical o...

Page 17: ...et at the proper height when the top of 6A 7A 10A the Blade is 1 16 inch above the Cutterhead Do not tighten firmly at this time 8 Repeat steps 5 to 7 on the two other Blades 9 Set the Knives to the Outfeed Table and to the same height in the Cutterhead as previously described on page 11 Lubrication 1 Use a good grade of light grease on the steel adjusting screws located in the raising and lowerin...

Page 18: ...125 CUP 1 126 SEAL 1 127 DUST CHUTE 1 128 EXT RETAINING RING 5 3 ITEM DESCRIPTION Q TY 129 PIN 1 130 BRACKET 1 131 LINK 1 132 SPECIAL BOLT 1 133 GIB 2 134 BLOCK 1 135 HEX NUT M12 1 136 CAP SCREW M6x12 2 137 LEVER ROD 1 138 HANDLE 1 139 SHAFT 1 140 EXT RETAINING RING 12 2 141 INFEED TABLE 1 142 CAP SCREW M8x20 2 143 LOCK LEVER ASSY 1 144 BLOCK 1 145 CAP SCREW M8x25 2 146 HEX NUT M8 3 147 SPECIAL BO...

Page 19: ...135 136 134 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 105 106 107 109 108 101 102 103 150 154 155 151 152 153 149 104 154 155 148 146 145 143 144 142 147 146 133 111 112 110 Table Page 19 ...

Page 20: ...HEX BOIT M6 1 10 12 309 KNIVES SET OF3 3 310 GIB 3 311 FIAT HEAD SCREW M5 0 8 10 6 312 KEY5 5 30 1 313 BEARING BLOCK RIGHT 1 314 SET SCREW M6 1 10 2 315 PULLEY 1 316 BALL BEARING 6203ZZ 1 317 ROD 1 318 KNIFE JIG FOOT 2 319 E CLIP 9 2 Parts List ITEM DESCRIPTION QTT 302 306 307 308 312 313 314 315 316 310 Cutterhead 311 301 303 304 305 317 318 319 309 Page 20 ...

Page 21: ...ELT 1 18 FLAT WASHER 8 10 19 LOCK WASHER 8 4 20 HEX NUT 10 21 MOTOR 1 NO DESCRIPTION QTY 22 RUB COLLAR 4 23 UPPER PEAR BRACE 1 24 UPPER SIDE BRACE 2 25 FLAT WASHER10 3 26 SPECIAL STUD 3 27 LEG 4 28 SHORT BRACE 2 29 UPPER FRONT BRACE 1 30 LONG BRACE 2 31 FOOT 4 32 HEX NUT M5 1 33 FLAT WASHER 5 1 34 SERRATED SPACER 5 1 35 PAN HD SCREW M5 10 1 36 POWER CORD 1 37 CLAMP 1 38 SWITCH 1 39 PAN HD SCREW M4...

Page 22: ...25 7 18 20 19 17 10 11 14 13 15 12 8 6 5 2 1 3 42 39 34 35 38 40 37 36 33 32 31 4 7 7 22 21 16 9 41 24 23 26 27 30 28 29 18 20 18 20 Page 22 ...

Page 23: ... 221 STOP TAB 1 222 SPECIAL BOLT 1 223 FENCE HINGE 1 224 SPECIAL CAP SCREW 1 225 FENCE STOP BRACKET 1 226 FENCE BRACKET 1 227 SCREWM8 30 1 228 TILT LEVER 1 229 KNOB M10 1 230 FENCE ADJUSTMENT ROD 1 231 SPECIAL BOLT 1 232 KNOB 1 233 POLE 1 234 SHAFT 1 235 SET SCREW M6 8 1 236 NUT M10 1 237 WASHER 1 238 FENCE SUPPORT 1 239 KEY 1 240 PHLP HD SCR M4 12 2 ITEM DESCRIPTION QTY 201 202 204 203 224 225 22...

Page 24: ...GREEN BLACK RED Electrical Schematic CAPACITOR 300 mF 125 VAC YELLOW BLACK RED WHITE GROUND V ON BLACK RED OFF GROUND GREEN y C D m m z Page 24 ...

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