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INSTRUCTION MANUAL

BP-480

Wood Band Saw

465mm Throat x 310mm Height Capacity

W4344

04/11/2019

Instructions Manual for BP-480 (W4344)

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Summary of Contents for BP-480

Page 1: ...INSTRUCTION MANUAL BP 480 Wood Band Saw 465mm Throat x 310mm Height Capacity W4344 04 11 2019 Instructions Manual for BP 480 W4344 1 ...

Page 2: ...MODEL BP 480 W4344 OPERATION MANUAL AND PARTS LIST WOOD BANDSAW 04 11 2019 Instructions Manual for BP 480 W4344 2 ...

Page 3: ...well designed industrial machine that provide variety of wood work functions to meet your higher need of a bandsaw Followings are the basic functions you will find in this machine 1 Quick Changed Saw Blade System gives you an easy way to replace saw blade to cut different quality wood materials 2 Adjustable Rip Fence can assist you to cut desired shapes 3 Accurate Miter Gauge can let you create an...

Page 4: ...632mm Saw Blade W 1 8 to 1 Standard 3 4 Saw Blade Speed 1 500 3 200SFPM Table Size 19 x 19 480x480mm Table Tilting Left 10 o Right 45o Wheel Size 19 480mm Table Height From Ground 37 5 950mm Dust Chute Diameter ȴ4 x 2 N W G W 145 174 KGS Appearance 36 x 30 x 78 Packing Size L x W x H 34 x 20 x 85 1 04 11 2019 Instructions Manual for BP 480 W4344 4 ...

Page 5: ...datory that tho properly trained in how to use understand the Operators and affixed to the machine Failure can cause serious injuries AFETY WARNINGS operating machinery ective safety glasses hich could result in ection or jewelry which can ed footwear is proper working position r cause your clothing to ne rking order Do not ved ts Do not use locations Keep work cs should be used when he start swit...

Page 6: ...e carefully while keeping your hands free of the blade area 6 Saw must be stopped and electrical supply must be cut off before any blade replacement or adjustment of blade support mechanism is done or before any attempt is made to change the drive belts or before any periodic service or maintenance is performed on the saw 7 Remove loose performed on the unnecessary workpieces from area before star...

Page 7: ... provide you with an overall frame of reference for the location and position of the various components Where detailed illustrations for various subsystems will be helpful you will find these illustrations accompanying the specific teat for each subsystem and its components FRONT SIDE OF BAND SAW 4 04 11 2019 Instructions Manual for BP 480 W4344 7 ...

Page 8: ...ϱ REAR OF BAND SAW 5 04 11 2019 Instructions Manual for BP 480 W4344 8 ...

Page 9: ...ff the pallet and carefully place it into position 5 Once machine is set in place it is recommended to level the machine and bolt it in place ASSEMBLING 1 Attach the hand wheel see Figure 2 to the machine 2 Slide the table slot to the saw blade and slowly move to the center of the table Adjust the table until the saw blade is in the center of table insert 3 Install table insert Then install table ...

Page 10: ...er slot and both the front and rear of the rip fence Adjust so both distances are equal 5 Lock the fence by pushing the locking handle CHANGING BLADES 1 Unplug power cord 2 Remove the table insert and table pin 3 Open upper and lower wheel cover 4 Loosen the upper and lower blade guide system and bearing 5 Loosen quick change saw blade system lever on rear of bandsaw see Figure 9 6 Remove the blad...

Page 11: ...the bearing and the back of the blade approx 0 5mm see Figure 12 and Figure 13 2 Do not set the bearing too close The friction generates heat which may have an adverse effect on the bearings and the saw blade DUST COLLECTION The band saw is recommended to be connected to dust collect There are two 4 dust ports see Figure 14 to attach with 4 steel clamping SETTING THE CUTTING HEIGHT The upper blade...

Page 12: ...ded door lock see Figure 18 to link upper and lower doors in between To prevent the door being suddenly opened during operation REMINDER Once completing assembly please test run the machine to ensure it is properly connected to power and safety components are functioning correctly If you find an unusual problem during the test run please stop the machine immediately Disconnect the machine from pow...

Page 13: ...edge can be higher than the middle position about 0 4mm Edge cannot lower than the middle part of the table see Figure 2 3 NOTE To insert the table pin deeper the middle part of the table will be lower 4 Follow above steps to finish the table parallel adjustment TROUBLE SHOOTING In case if the table pin stuck because you push it to deep use a round bar φ5mm φ8mm and soft hammer to knock the table ...

Page 14: ...7 PART LIST MODEL NO W4344 11 04 11 2019 Instructions Manual for BP 480 W4344 14 ...

Page 15: ...12 04 11 2019 Instructions Manual for BP 480 W4344 15 ...

Page 16: ...17 UPPER WHEEL SHAFT HINGE 1 16 135066 UPPER WHEEL SHAFT 1 19 AB136024T PU UPPER WHEEL ψ19 1 21 WF083030 FLAT WASHER M8xψ30 2 22 SR089400 HEX SOCKET BOLT M8x16 2 23 136010 SAW BLADE 6PTI 143 3632 24 2x3 4 x0 5mm 1 24 WS080000 SPRING WASHER M8 2 27 AB136022T PU LOWER WHEEL ψ19 1 29 NH633801 NUT 1 14 UNF 1 30 WS630000 SPRING WASHER 1 1 32 135032 SPRING 1 33 PS031600 PIN ψ3x16 1 34 135042 LOCATE BLOC...

Page 17: ... DOOR LATCH SWITCH ASM AZD S11 1 55 136122U UPPER WHEEL COVER 1 56 SH060500 HEX HEAD BOLT M6x25 2 57 WF061310 FLAT WASHER M6xψ13 2 58 135051 BRUSH 2 59 SR060500 HEX SOCKET BOLT M6x25 1 60 135041 KNOB 2 61 NL061000 NYLON NUT M6 6 62 136013 STRAIN RELIEF 1 63 135011 HEIGHT POINTER 1 64 NH081300 NUT M8 1 65 SH081800 HEX HEAD BOLT M8x90 1 66 135022 KNOB SCREW 1 67 135020 KNOB SCREW 1 68 135028 LOCATE ...

Page 18: ...7 136475 PLATE 1 88 SF050200 PAN HEAD BOLT W FLANGE M5x10 2 89 135065 LOCATE BLOCK 1 90 KS050535 KEY 5x5x35 1 91 SH080402 HEX HEAD BOLT M8x20 L H 1 92 135008 MOTOR PULLEY 1 93 LA420000 V BELT A42 1 94 SR060200 HEX SOCKET BOLT M6x10 1 95 136123U LOWER WHEEL COVER 1 97 WF083030 FLAT WASHER M8x30 1 98 SR100700 HEX SOCKET BOLT M10x35 2 99 NH101700 NUT M10 1 102 AB135021 TRUNNION SUPPORT BRACKET ASM 1 ...

Page 19: ...LE WHEEL 1 159 SR060400 HEX SOCKET BOLT M6x20 1 162 SJ080400 HEX SOCKET BOTOM HEAD SCREW M8x20 4 163 WS080000 SPRING WASHER M8 4 164 AB135050 GUIDE BRACKET ASM 1 173 AB198101 MITER GAUGE ASS Y 1 175 SS069300 SET BOLT M6x10 1 176 SF050200 PAN HEAD BOLT W FLANGE M5x10 2 179 612112 BUSHING 1 181 SF050200 PAN HEAD BOLT W FLANGE M5x10 2 182 ABID12081F2 E MAGNETIC SWITCH 2HP 1PH 50HZ 240V 2A 1 184 13601...

Page 20: ...SIZE Q TY 193 ST039200 TAPPING SCREW M3 5x8 1 194 136372 MULTIFINGER SWITCH 1 195 QY994855 FLAT DUTTON SWITCH R2 PNF 1A G 1 196 994808 EMERGENCY DUTTON SWITCH R2PNR4 1B R 1 17 04 11 2019 Instructions Manual for BP 480 W4344 20 ...

Page 21: ...MODEL NO W4344 PART NO AB135050 GUIDE BRACKET ASM 18 04 11 2019 Instructions Manual for BP 480 W4344 21 ...

Page 22: ...MODEL NO W4344 PART NO AB135021 TRUNNION SUPPORT BRACEKT AMS 19 04 11 2019 Instructions Manual for BP 480 W4344 22 ...

Page 23: ...PART NO AB135092 UPPER BLADE GUIDE SUPPORT ASM MODEL NO W4344 20 04 11 2019 Instructions Manual for BP 480 W4344 23 ...

Page 24: ...MODEL NO W4344 UPPER BLADE GUIDE SUPPORT ASM PART NO AB135095B 21 04 11 2019 Instructions Manual for BP 480 W4344 24 ...

Page 25: ...PART NO AB136024T PU UPPER WHEEL ASM MODEL NO W4344 22 04 11 2019 Instructions Manual for BP 480 W4344 25 ...

Page 26: ...MODEL NO W4344 PART NO AB136022T PU LOWER WHEEL ASM 23 04 11 2019 Instructions Manual for BP 480 W4344 26 ...

Page 27: ...MODEL NO W4344 PART NO AB198006 FENCE SET 24 04 11 2019 Instructions Manual for BP 480 W4344 27 ...

Page 28: ...MODEL NO W4344 PART NO AB198101 MITER GAUGE ASS Y 25 04 11 2019 Instructions Manual for BP 480 W4344 28 ...

Page 29: ...26 26 04 11 2019 Instructions Manual for BP 480 W4344 29 ...

Page 30: ...re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in place and are all working corr...

Page 31: ...zards Keep the area around the bandsaw clean from oil tools chips Pay attention to other persons in the area and know what is going on around the area to ensure unintended accidents 12 Workpiece Handling Never hold small workpieces with your fingers during a cut Always support feed the workpiece with push stick table support vice or some sort of clamping fixture 13 Hearing protection and hazards A...

Page 32: ...A C HIGH Risk Control Strategies Recommended for Purchase Buyer User Ensure bandsaw is on level ground to and safe place to prevent it falling Eliminate avoid loose clothing Long hair etc Isolate main power switch before changing blade cleaning or adjusting Check blade tracking before starting Top blade guide system should be adjusted to suit material thickness MEDIUM Must be connected to dust ext...

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