HADEF 27/12 HR Installation, Operating And Maintenance Instructions Download

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5.52.172.00.01.02 Rev.02

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HADEF Spur Gear Hoist

Type 27/12

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with monorail push travel trolley

with monorail hand geared trolley

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Installation,- Operating and

Maintenance Instructions

Summary of Contents for 27/12 HR

Page 1: ... 0 mod_1171289923124_0 docx 69 1 HADEF Spur Gear Hoist Type 27 12 Pos 1 3 TITELSEITE Ausführungen HR HH 0 mod_1182502729284_52 docx 6507 1 with monorail push travel trolley HR with monorail hand geared trolley HH Pos 1 4 TITELSEITE Sonderausführungen leer Standard 0 mod_1172063198918_52 docx 206 1 Pos 1 5 TITELSEITE Abbildung 27 12 2 mod_1329120989606_0 docx 21300 1 Installation Operating and Main...

Page 2: ...ting or is available for download on www hadef com Subject to changes Pos 4 ALLGEMEIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 4 2 Safety 5 2 1 Warning notice and symbols 5 2 2 Duty of care of the owner 5 2 3 Requirements for the operating personnel 6 2 4 Appropriate use 6 2 5 Basic safety measures 7 3 Transport and Sto...

Page 3: ...spension and load hook bolt 20 13 Service 21 13 1 Load chain 21 13 2 Pulleys 21 13 3 Load hook 22 13 4 Gear 22 13 5 Trolley 22 13 6 Gear spring pressure brake 22 13 7 Overload protection 23 13 8 Lubricant Selection 23 13 9 Lubricant for food industry Selection as option 23 14 Trouble 24 15 Remedy 25 16 Decommissioning 26 16 1 Temporary decommissioning 26 16 2 Final decommissioning disposal 26 Pos ...

Page 4: ...e devices and meeting any warranty claims require adherence to all instructions in this manual Before delivery all HADEF products are packed properly Check the goods after receipt for any damage caused during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understanding and can be d...

Page 5: ...ponsible for this However in everyday operation this degree of safety can only be achieved if all measures required are taken It falls within the duty of care of the owner user of the devices to plan these measures and to check that they are being complied with Complete the operating and installation instructions by any instructions regarding supervision or notifications that are important for the...

Page 6: ...s 20 C up to 40 C Defective devices and load suspension devices must not be used until they have been repaired Only original HADEF spare parts must be used Non compliance will result in any warranty claims on HADEF becoming void Liability and warranty will become void if unauthorized modifications of the units are made by the user Pos 6 4 2 SICHERHEIT Bestimmungsgemäße Verwendung 02 Alle Kettenzüg...

Page 7: ... may not be in contact somewhere Pos 6 8 2 SICHERHEIT Grundlegende Sicherheitshinweise 2 Alle Kettenzüge 2 mod_1300887749504_52 docx 18430 1 Stop lowering the load when the bottom block or the load is being set down or is prevented from being lowered further The load chain must not be twisted Twisted chains must be aligned before attaching the load The correct alignment of the chain links can be s...

Page 8: ... 194 1 3 1 Transport HADEF devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safety device for transport exist please remove it before commissioning 3 3 Storage Store the equipment at a clean and ...

Page 9: ...x 6530 1 4 2 Design HADEF Spur Gear Hoists of compact design are monorail trolleys combined with manual hoists With monorail push travel trolley or with monorail hand geared trolley Operation by hand through hand chain Illustration 2 Pos 8 3 2 1 4 BESCHREIBUNG Kettenzug Funktionsbeschreibung Funktionsbeschreibung Alle H 0 mod_1182327552403_52 docx 6198 1 4 3 Functions The load is lifted or lowered...

Page 10: ... each other Therefore please only use original chains 4 4 5 Load hook Forged steel Rotating this facilitates attaching the load and avoids twisting of the chain With safety catch Pos 8 3 3 2 4 BESCHREIBUNG Kettenzug Wichtige Bauteile Alle Flaschenzüge Zusatz Überlastsicherung 0 mod_1182328765143_52 docx 6216 1 4 4 6 Overload protection Hoists with overload protection protects the hoist by a slippi...

Page 11: ... 284 343 353 353 333 343 353 Travel path when reeling off 30 m of hand chain mm 7 8 10 9 8 9 8 6 3 6 3 6 3 6 4 Hand chain pull for travel daN 6 5 10 11 15 11 17 21 weight at 3 m track height approx kg 22 31 52 56 92 121 230 250 weight per add m lift kg 2 5 2 8 3 1 3 3 4 2 5 4 7 2 8 9 HR Capacity kg 500 1000 1500 2000 3000 5000 Number of chain falls 1 1 1 1 2 2 Load chain mm 5x15 6 3x19 1 7 1x21 8x...

Page 12: ...n the hexagon nut 3 and safety nuts 4 again Check correct flange width B and dimension X Adjustment must be repeated if necessary 1 side plates 2 load bars 3 hexagon nut 4 safety nuts 5 distance tubes 6 washers 7 8 rubber disc depended on type 9 suspension eye Pos 10 2 2 6 MONTAGE Fahrwerke 19 90 bis 28 29 209 05 19 90 bis 28 209 05 2 Montage auf Träger Fahrw H Züge 0 mod_1182781260523_52 docx 658...

Page 13: ...llustration 4 1 set collar 2 load bar 3 safety screw 4 hexagon nut 5 washer Pos 10 2 4 ALLGEMEIN Hinweise Kettenzüge VORSICHT Maß X 2 3mm und 3 5mm 0 mod_1184767195881_52 docx 6813 1 CAUTION The distance X between the wheel flanges of the trolley wheels must be for trolleys up to 3 2 t 2 3 mm 1 1 5 mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange ...

Page 14: ...ifting and Lowering by pulling the endless hand chain Lifting pull the chain fall at the right side the hand chain wheel turns clockwise Lowering pull the chain fall at the lift side the hand chain wheel turns anti clockwise Illustration5 Pos 11 3 2 7 BEDIENUNG Hand Kettenzug Fahrwerke Alle H Zusatz b Fahrwerk 0 mod_1182783208251_52 docx 6601 1 Monorail push travel trolleys are moved by pushing th...

Page 15: ...son has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licensed qualified person has due through special occupational training knowledge about testing of the material for one s work and knows the national accident prevention regulations and other prescriptions and technical regulations This person must test the material for...

Page 16: ...ting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured Pos 13 3 10 SICHERHEITSPRÜFUNG Allgemein Sicherheitsprüfung Ketten 0 mod_1172661092232_52 docx 429 1 The chains are correctly placed oiled and in good condition Pos 14 1 11 FUNKTIONSPRÜFUNG Ü1 Kapitel Funktiosprüfung 0 mod_1176446880639_52 docx 402...

Page 17: ...drive The open lying teeth of the trolley drive must be lubricated Hand gear for hand geared trolley Ensure correct fit of the hand chain it must not be twisted and must hang freely 10 2 Functional test Lifting gear Check lifting and lowering functions initially without a load Then check the brake function under load The load must be securely held Trolleys Carefully move the trolley to the end pos...

Page 18: ...ly Pos 15 3 1 12 INSTANDSETZUNG Lastkette wechseln 03 Alle 0 mod_1173275448587_52 docx 533 1 11 3 Replacing the load chain CAUTION If there is any visible damage and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain also check the chain wheels Procedure On...

Page 19: ...h free wheeling mechanism X X Brake check the brake disc thickness X Check sprocket wheels ratchet wheels pawls bolts X Clean and lubricate the load chain X X X Check the load chain for elongation and wear X Check the load hook for cracks and deformation X Load hook check the safety latch X X Check and lubricate the bearing of the chain pulleys X X Check the chain pulleys X X Check the rubber end ...

Page 20: ...th is deformed more than 10 or when the dimension of the hook bottom thickness is fallen short of by 5 due to wear the hook must be replaced Pos 16 3 5 13 PRÜFUNG Kettenzug Sperrklinke Tabelle 12 14 1 mod_1260514096341_52 docx 11400 1 12 4 Checking pawl A Vmin kg mm mm 250 16 14 5 500 20 18 5 1000 3000 24 6 23 5000 1000 24 5 23 Pos 16 3 6 13 PRÜFUNG Kettenzug Sperrrad Bremsbelag Tabelle 12 14 1 mo...

Page 21: ...eum or a similar cleaner under no circumstances heat the chain Always lubricate the chain when it is not under load The adjacent link points must always be lubricated to prevent excessive wear Lubricate the chain with a lubricant that creeps e g automotive gear oil If there are environmental influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricatin...

Page 22: ... e lifetime lubr ear rim and p 1 r spring pre eck brake lin ed at one pos TION ngs must be r r leys yearly bearings of ntenance fre ght bearings tion are nece use a lubrica g of the nom ricated Refil pinion drive e essure bra ning wear is sition of the l free from fra hooks and p e s are worn of essary The ant of class minal load etc l lubricant is each year ake s verified Th ining as th acture Av...

Page 23: ...ol 500 630 770 Gr 1 1000 1260 1540 Gr 2 1500 1890 2310 Gr 2 2000 2520 3080 Gr 2 3000 3780 4620 Gr 2 5000 6300 7700 Gr 3 7500 9450 11550 Gr 3 10000 4 12600 15400 Gr 3 WARNING After adjustment of the value mentioned in the table it must not be possible to lift the load the slipping clutch must operate The hoist may only be loaded again after nut B has been installed and secured by a split pin Pos 17...

Page 24: ...ing area of moving parts of the unit Please read the chapter Safety instructions Notes on the repair of faults are found in the following table For the repair of failures please contact our service department Pos 18 2 2 ALLGEMEIN Hinweise VORSICHT Störung beseitigen bei Verschleißteilen 0 mod_1177594576085_52 docx 5572 1 CAUTION Trouble caused by wear or damage to parts such as wire ropes chains c...

Page 25: ...rts Load is lifted with interruptions Pawl spring is missing or defective Do maintenance and replace defective parts by original spare parts Hoist does not lift without load Brake spring is missing Do maintenance and replace defective parts by original spare parts Hoist does not lift the whole distance long Hook stucks chain is twisted Place hooks and chains in correct position Brake remains close...

Page 26: ...ing the machine are carried out in the indicated sequence First secure the working area for decommissioning leaving plenty of space Read the chapter Safety instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 16 1 Temporary decommissioning Measures are as above Also read the...

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HADEF 27/12 HR, Installation, Operating And Maintenance Instructions

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