Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016
– Cordignano (TV)
Tel.: +39 0438 9113
Fax: +39 0438 912374
Use and maintenance manual PQ-18
Author:
AA
Page 1 of 20
Edition:
03/2014
Replaces: 06/2013
PQ-18 Heating welder
Use and maintenance manual
Page 1: ...S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 18 Author AA Page 1 of 20 Edition 03 2014 Replaces 06 2013 PQ 18 Heating welder Use and maintenance manual ...
Page 2: ...TIONS 5 1 5 AVAILABLE ACCESSORIES 5 2 GENERAL MACHINE DESCRIPTION 6 3 TECHNICAL SPECIFICATIONS 7 4 OPERATING MODE 8 5 GETTING STARTED 8 6 WELDING OF ROUND BELTS 9 7 MAINTENANCE 10 7 1 MEASURING OF THE PLATE TEMPERATURE 10 7 2 REPLACEMENT OF THE POWER CORD 10 7 3 ACCESSORY SPARE PART ORDERS 10 7 4 WARRANTY 11 7 5 TECHNICAL CONSULTING 11 8 DISMANTLING AND SCRAPPING 12 9 CUSTOMER SERVICE 13 10 SPARE ...
Page 3: ...cifically designed for rapid and safe welding of thermoplastic round belts up to a diameter of 15 mm 0 6 in The PQ 18 welder is manufactured according to recognized engineering principles and state of the art technology and complies with applicable regulations These operating instructions imply that all assembly maintenance and repair work as well as operation of the heating welder device be carri...
Page 4: ... 2 2 Personnel safety Never use the tool when tired or under the influence of drugs alcohol or prescription medicine Always wear personal safety devices as well as protective gloves When the tool is not used keep out of reach of children Do not allow untrained personnel or personnel who have not read these instructions use the tool 1 2 3 Improper use The PQ 18 heating welder was exclusively design...
Page 5: ...ion 03 2014 Replaces 06 2013 1 4 Supply conditions Qty Item Code 1 Welder 1x230V EURO per PQ 18 8 H08N060924 1 Welder 1x120V USA per PQ 18 6 H08N060925 1 Guiding tongs with PQ 18 0 holding device H080690240 1 Operating instructions 1 5 Available accessories Also refer to chapter REQUIRED ACCESSORIES Cutting device S 16 H080690010 Figure 5 Cutting device S 16 ...
Page 6: ...2014 Replaces 06 2013 2 General machine description Figure 1 Overall view Pos Description 1 HEATING PLATE 2 WELDER 3 LOCKING SPRING 4 SECURING BRACKET 5 GUIDING TONGS 6 HOLDING DEVICE 7 CLAMPING SCREW 8 RATING PLATE 9 AXLE PIN 10 GUIDE BAR 11 GUIDE HEAD 12 KNURLED NUT Figure 2 Polycord joint with bead Figure 3 Polycord joint after grinding 1 5 6 3 2 10 4 9 8 7 11 12 ...
Page 7: ...ns Characteristics UM Value ELECTRICAL DATA Rated power voltage Vac 1x230 V 50 60 Hz PQ 18 8 1x120 V 50 60 Hz PQ 18 6 Total installed power W 80 PRODUCTION Belt diameter mm inc 2 15 0 08 0 6 Max Temperature C F 250 482 Max deviation of plate temperature C F 10 18 Preheating time min 15 DIMENSIONS Dimensions length x width x height mm inc 420L x 140W x 115H 16 5L x 5 5W x 4 5H WEIGHT Net weight kg ...
Page 8: ...IONS corresponds to connected mains voltage A tool marked 230 V can also be connected to the 220 V mains Similarly for the 120 V version 110 V power is tolerated Clamp holding device 6 to work table by means of clamping screw 7 Place guiding tongs 5 on Holding device Check parallel adjustment of welding plate to flat support area of handle of welder 2 When laid down on a table the welding plate ma...
Page 9: ...that the guiding tongs 5 can not close any further This makes the belt ends stay in contact with the heating plate but without pressure about 5 10 s depending on the diameter of the belt This permits the belt ends to melt to the core without further enlarging the bead WARNING Accidental contact between the belt and hot blade surface may generate fumes harmful to health Do not inhale vapours genera...
Page 10: ...age etc and rectify or replace with the correct type where necessary 7 1 Measuring of the plate temperature Check the operating temperature of the hot pressing device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C and 25 C Heat up the welder for at least 15 minutes Hold sensor of temperature gauge against the heating pl...
Page 11: ...ications is prohibited Habasit is not liable for the use of non original Habasit spare parts 7 4 Warranty All tools are subject to attentive final inspection They are guaranteed free of material and factory defects for 1 year provided they are used correctly 7 5 Technical consulting Our experts are available for all consultations For technical questions concerning Hot pressing device operations an...
Page 12: ...on are Steel Aluminium Electrical wires Plastic materials Rubber Habasit Italiana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production ma...
Page 13: ...ns The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUME...
Page 14: ...taliana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 18 Author AA Page 14 of 20 Edition 03 2014 Replaces 06 2013 PQ 18 Heating welder Appendixes ...
Page 15: ...A Page 15 of 20 Edition 03 2014 Replaces 06 2013 10 Spare parts list 10 1 Welder WELDER POS CODE DESCRIPTION 20 H080700024 TEFLON COATED PQ 18 HEATING PLATE 21 H080701015 M4X8 FLAT TIPPED GRUB SCREW 22 H08N060926 PQ 18 WELDER CABLE SUPPORT 23 H08N060925 WELDER 120 Vac PLUG SOCKET USA 23 H08N060924 WELDER 230 Vac PLUG SOCKET EURO 20 21 22 23 ...
Page 16: ...I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 18 Author AA Page 16 of 20 Edition 03 2014 Replaces 06 2013 10 2 Guiding tongs with holding device 24 33 25 34 35 27 36 28 37 38 39 29 30 31 32 40 42 43 41 ...
Page 17: ... PIN 28 H080702020 PQ 18 BELT CLAMP GUIDING LOCK 29 H080701021 PIN LOCK ELASTIC RING 30 H080701019 AXLE PIN 31 H080701018 PIN 32 H080702022 TABLE SECURING BRACKET 33 H080700025 PIN CD 60 CD 61 PQ 18 34 H080701022 ELASTIC RING SEEGER DIN6799 GR6 35 H080701017 CYLINDRICAL PIN 4X50 ISO2338 36 H080700027 PQ 18 PRESS PIN PLUG 37 H080702516 Ø 4MM O RING 38 H080708035 RATING PLATE 39 H080702019 HANDLE CD...
Page 18: ... AA Page 18 of 20 Edition 03 2014 Replaces 06 2013 11 Required accessories 11 1 Cutting device The cutting device S 16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place The S 16 allows to perform a proper right angled cut up to 15 mm 0 6 in diameter Figure 5 ...
Page 19: ...k to be performed Frequency Spare part code for additional information and reference numbers see user manual Periodic monthly Evaluation criteria Daily 1 6 Note 1 Cleaning 1 1 Clean the device after use removing residue deposits A 2 Inspect the power cord 2 1 Inspect the cord and plug to ensure there are no defects B Insulation damaged Defective connections 3 Measure heating plate temperature 3 1 ...
Page 20: ...14 Replaces 06 2013 13 A2 Preventive maintenance summary sheet Machine type Machine nr Start date Actions see checklist check completed check completed check completed check completed daily unrecorded work next approv al date next appro val date next appro val date next appro val date 2 1 Check for cord damages 3 1 Measure heating plate temperature Observations repairs ...
