Habasit PM-1606 Page 5 General Manual Use And Maintenance Download

Page: 5 / 79

Habasit Italiana S.p.A.
Vittorio Veneto 31029 (TV)
Tel.: ++39(0)438.9113
Fax. ++39(0)438.200545

Hot Press PM-1606

Author:

S.D.T. / KM

INDEX

Edition: 02/2005

Page

Replaces: 01/2002

SUMMARY OF FIGURES

IGURE

ACHINE IDENTIFICATION PLATE

................................................................................................ B-3

IGURE

OSITION OF SIGNS ON THE PRESS

.............................................................................................D-4

IGURE

IEW OF

PM-1606 ....................................................................................................................D-5

IGURE

AIN ELEMENTS OF THE

PM-1606 .............................................................................................D-6

IGURE

NEUMATIC CONNECTION

..........................................................................................................D-7

IGURE

TATIONARY OPERATION USE WITH

PMR-06

AND

PMC-04 .........................................................D-8

IGURE

TATIONARY OPERATION USE WITH

PMR-06

AND

PMC-06 .........................................................D-9

IGURE

OBILE OPERATION USE WITH

PMR-06....................................................................................D-10

IGURE

RESS WIRING LAY

OUT

.............................................................................................................G-2

IGURE

NTERNAL SPARE PARTS

............................................................................................................. I-2

IGURE

RESSER CUSHION SPARE PARTS

............................................................................................... I-4

IGURE

XTERNAL SPARE PARTS

............................................................................................................ I-6

IGURE

ELT LOCKING SYSTEM SPARE PARTS

......................................................................................... I-8

IGURE

PARE PARTS FOR PNEUMATIC CONNECTION

............................................................................. I-10

SUMMARY OF TABLES

ABLE

ANGER SIGNS

........................................................................................................................... A-7

ABLE

RESCRIPTIVE SIGNS

.................................................................................................................. A-7

ABLE

ERMS AND DEFINITIONS

............................................................................................................. A-8

ABLE

UALIFICATIONS

....................................................................................................................... A-12

ABLE

LECTRICAL CHARACTERISTICS OF THE HEATERS

......................................................................... B-4

ABLE

NEUMATIC CHARACTERISTICS

.................................................................................................... B-4

ABLE

ATER CHARACTERISTICS

........................................................................................................... B-4

ABLE

IMENSIONS AND ENVIRONMENTAL CHARACTERISTICS

.................................................................. B-5

ABLE

HARACTERISTICS OF WORKABLE ELEMENTS

................................................................................ B-5

ABLE

ECESSARY ACCESSORIES FOR STATIONARY USE

........................................................................ B-6

ABLE

CCESSORIES NECESSARY FOR MOBILE USE

................................................................................ B-7

ABLE

EGULATING UNIT OPTIONS

)............................................. B-8

) .................................. B-8

ABLE

PTIONAL ACCESSORIES

(

FOR BOTH STATIONARY AND MOBILE USE

).............................................. B-9

ABLE

TORAGE CONDITIONS

................................................................................................................C-8

ABLE

ROUBLESHOOTING

..................................................................................................................D-15

ABLE

ERIODIC MAINTENANCE WORK

................................................................................................... E-5

ABLE

LOSSARY

.................................................................................................................................H-2

ABLE

PARE PARTS AND INTERNAL PARTS

............................................................................................. I-3

ABLE

PARE PARTS AND PRESSER CUSHION

L=1600 ............................................................................ I-5

ABLE

XTERNAL SPARE PARTS

.............................................................................................................. I-7

ABLE

ELT LOCKING SYSTEM SPARE PARTS

........................................................................................... I-9

ABLE

PARE PARTS FOR PNEUMATIC CONNECTION

............................................................................... I-10

ABLE

PARE PARTS FOR ELECTRICAL

WATER AND AIR CONNECTIONS USED IN STATIONARY OPERATION

. I-11

ABLE

PARE PARTS FOR ELECTRICAL

WATER AND AIR CONNECTIONS USED IN MOBILE OPERATION

......... I-12

Hot-pressing device PM-1606

Summary of Contents for PM-1606

Page 1: ...A Via A Meucci 8 Zona Industriale I 31029 Vittorio Veneto This document is the property of HABASIT ITALIANA and therefore must not be passed on to persons or Bodies outside the sphere of the Company unless previously authorized by the Technical Department for Industrial and Quality Systems ...

Page 2: ...T BEFORE INSTALLING SETTING UP AND OPERATING THE HOT PRESSING DEVICE THE CUSTOMER MUST CAREFULLY READ THIS MANUAL AND CAREFULLY FOLLOW THE INSTRUCTIONS IT CONTAINS IN ORDER TO ENSURE THE HOT PRESSING DEVICE IS USED SAFELY AND CORRECTLY ALL OPERATORS AND OR MAINTENANCE PERSONNEL MUST KNOW THIS MANUAL TO ENABLE THEM TO WORK SAFELY ON THE HOT PRESSING DEVICE Hot pressing device PM 1606 ...

Page 3: ... Directives concerning environmental protection A 13 B TECHNICAL SPECIFICATIONS B 1 B 1 Purpose of the hot pressing device B 2 B 2 Press identification data B 3 B 3 Technical characteristics of the hot pressing device B 4 B 4 Equipment and accessories provided B 6 B 4 1 Necessary accessories for stationary use B 6 B 4 2 Necessary accessories for mobile use B 7 B 4 3 Regulating unit options B 8 B 4...

Page 4: ...D 5 6 Technical assistance D 14 D 6 Troubleshooting D 15 E ORDINARY MAINTENANCE E 1 E 1 General E 2 E 2 General warnings E 3 E 3 Routine and scheduled maintenance E 4 E 3 1 Preliminary operations E 4 F EXTRAORDINARY MAINTENANCE F 1 F 1 Extraordinary maintenance F 2 F 1 1 Adjustments replacements and synchronization F 2 G ELECTRICAL WATER AND COMPRESSED AIR SYSTEM G 1 G 1 Electrical water and compr...

Page 5: ...ATIONS A 12 TABLE 5 ELECTRICAL CHARACTERISTICS OF THE HEATERS B 4 TABLE 6 PNEUMATIC CHARACTERISTICS B 4 TABLE 7 WATER CHARACTERISTICS B 4 TABLE 8 DIMENSIONS AND ENVIRONMENTAL CHARACTERISTICS B 5 TABLE 9 CHARACTERISTICS OF WORKABLE ELEMENTS B 5 TABLE 10 NECESSARY ACCESSORIES FOR STATIONARY USE B 6 TABLE 11 ACCESSORIES NECESSARY FOR MOBILE USE B 7 TABLE 12 REGULATING UNIT OPTIONS PMR XX PRESS XX COM...

Page 6: ...eneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM REGULATIONS AND GENERAL WARNING NOTES Edition 02 2005 Page A 1 Replaces 01 2002 A REGULATIONS AND GENERAL WARNING NOTES Hot pressing device PM 1606 ...

Page 7: ...laces 01 2002 A 1 Reading assistance notes Meanings of notes used in this manual ATTENTION Note of particular interest for the safety of the people running and maintaining the hot pressing device WARNING Note of particular interest concerning the safety of the hot pressing device NOTE A request for the reader s attention referred to the subsequent paragraph Hot pressing device PM 1606 ...

Page 8: ...ty of June 14 1989 concerning the reconciliation of the laws of member states regarding machines also known as the Machine Directive and also all the other Directives and Regulations referred to in the said Machine Directive inspired by criteria which in addition to illustrating the technical characteristics of the machine and its use maintenance and troubleshooting methods also clearly indicate t...

Page 9: ... manual must be kept throughout the life of the hot pressing device and must be updated in the event of modifications aimed at improving the device s performance The manual must be available to qualified personnel Consultation of this manual is facilitated by the general index on the first page which makes it possible to immediately find the subject of interest If the subject dealt with is particu...

Page 10: ... sole right to decide if such parts should be repaired or replaced The manufacturer shall not be liable in any other case for collateral or incidental damage The guarantee does not apply to plant that has been repaired by third parties that have NOT been authorized by the manufacturer Spare parts supplied by the manufacturer must be used Any deviation from this rule will mean the guarantee will no...

Page 11: ...ety regulations are observed to prevent accidents and assure good operation All people approaching the hot pressing device must have a clear understanding of the symbol and its meaning Non observance may cause accidents entailing damage to personnel and to the hot pressing device A 5 1 Signs The signs affixed to the hot pressing device are shown below Such signs enable staff operating or working o...

Page 12: ...e to limbs Attention HIGH TEMPERATURE PARTS Indicates the presence of very hot materials which could cause burns TABLE 2 PRESCRIPTIVE SIGNS General obligation An obligation to carry out the operation as described and in accordance with safety rules so as to avoid risks and accidents This is usually accompanied by notices explaining the obligation Obligation to use protective gloves Use of protecti...

Page 13: ...device with or without locking the guard in this case protection is assured whatever the position of the guard Note 2 Closed means in the case of a fixed guard kept in position FIXED GUARD Guard kept in position i e closed by means of a fastening screws bolts etc that make its removal opening impossible without the use of tools MOBILE GUARD Guard that is generally mechanically connected to the fra...

Page 14: ...e body and or one of its parts The safety distances have been determined on the basis of the requisites at point 4 1 1 of the standard UNI EN294 SAFETY DISTANCE The minimum distance a protective structure must be positioned with respect to a dangerous area The safety distances have been determined on the basis of the requisites at point 4 1 1 of the standard UNI EN294 INDIVIDUAL PROTECTION DEVICE ...

Page 15: ...mantled or disabled It is forbidden to switch off safety devices installed on the hot pressing device or create by pass systems to limit switches or micro switches Operations with reduced safety devices must be carried out strictly observing the instructions in the relevant descriptions and must be performed by specialized technicians aware of the risk under the direct supervision of the company p...

Page 16: ...possibility of scalding or burning occurring by hot liquid or steam in the cooling circuit if the cooling cycle is incorrectly stopped without paying attention to the warnings given in this manual The possibility of contact between water and live equipment The user is responsible for taking care during transportation and movement of the equipment where the use of extraneous equipment such as forkl...

Page 17: ...ng enforced down time MECHANICAL MAINTENANCE PERSON A qualified technician able to run the machine under normal conditions to intervene on mechanical parts to make all adjustments as well as the necessary mechanical maintenance and repair jobs also with the protective devices disabled ELECTRICAL MAINTENANCE PERSON A qualified technician able to run the machine under normal conditions and also with...

Page 18: ... been constructed in a country that is part of the European Community and therefore meets the safety requirements of EU directive 98 37 CE in force from July 23 1998 This conformity is certified and the hot pressing device bears the CE mark of compliance see figure A 9 2 EU Directives concerning safety in the workplace EU Directive N 89 391 concerning the improvement of the safety and health of wo...

Page 19: ... A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM TECHNICAL SPECIFICATIONS Edition 02 2005 Page B 1 Replaces 01 2002 B TECHNICAL SPECIFICATIONS Hot pressing device PM 1606 ...

Page 20: ...ese processes can be obtained at For the Thermofix process see technical manual Thermofix For the Flexproof process see technical manual Flexproof NOTE By connecting to the company s IT net H Net it is possible to access current valid process data The hot press PM 1606 has been developed exclusively for the applications described herein No other or inappropriate applications are permitted ATTENTIO...

Page 21: ...M TECHNICAL SPECIFICATIONS Edition 02 2005 Page B 3 Replaces 01 2002 B 2 Press identification data A plate fitted to the structure of the hot pressing device indicates the device s identification data These data are shown in the following figure PM 1606 FIGURE 1 MACHINE IDENTIFICATION PLATE Hot pressing device PM 1606 ...

Page 22: ...2 4800 W Supply tension 380 V Frequency 50 60 Hz Our code IN040290 Output 2400 W x 2 4800 W Supply tension 220 V Frequency 50 60 Hz Our code IN040305 TABLE 6 PNEUMATIC CHARACTERISTICS Fluid characteristics Filtered non lubricated air Working pressure 6 bar 0 2 bar Min supply diameter Quick coupler of TABLE 7 WATER CHARACTERISTICS Fluid characteristics Demineralized water Capacity 5 m h Working tem...

Page 23: ...teel stabilizers weight 41 kg 90 5 lbs Noise level 70 db Working temperature Between 15 C 38 C Humidity tolerance Between 45 70 TABLE 9 CHARACTERISTICS OF WORKABLE ELEMENTS Max width of belt 1600 mm 64 in Max thickness of belt 10 mm 0 4 in Minimum length of belt 830 mm 32 67 in Heating plate width 100 mm 4 in Maximum presser pressure 3 bar 43 5 psi Max working temperature 199 C 390 F Temperature i...

Page 24: ...M 12 IN020412 COLLAR WITH TWO EARS COL PI 11x13 3 IN020413 FEMALE COUPLING 1 4 cod 403 1 4SV RAPID FIT 4 IN020371 HOSE END FITTING 12x1 4 CH 17 4 IN020407 HOSE END FITTING 6x1 4 Code1 13234 1 IN020429 MANITOBA TUBE D 10x21mm 170 L 20ml 1 IN010146 COPPER WASHER 1 4 4 IN020655 FEMALE COUPLING 04 MINI 1 4 cod 01010004 1 REGULATING UNIT PMR XX The regulating unit varies according to working tension Th...

Page 25: ...TING UNIT PMR XX The regulating unit varies according to working tension The regulating unit is thus determined by the working tension of the press it is combined with 1 691000 PMR 04 3x230V 4 RES x 4000W 691001 PMR 04 3x400V 4 RES x 4000W 691020 PMR 06 691021 PMR 06 MOBILE COOLING PUMP The cooling pump varies according to the available electrical power 1 691016 MOBILE COOLING PUMP PM 04 7 230V 69...

Page 26: ...M 3204 PM 3604 PM 4204 Code PMR 305 1x120V 360W X 691301 PMR 305 1x230V 400W X 691302 PMR 305 RC06 1x120V 3600W X X 691306 PMR 305 RC06 1x230V 3600W X X X X X 691307 PMR 04 3x230V 4 RES x 4000W X X X X X X X X X X X X X 691000 PMR 04 3x400V 4 RES x 4000W X X X X X X X X X X X X X 691001 PMR 06 3x230V X X X X X X X X X X X X X 691020 PMR 06 3x400V X X X X X X X X X X X X X 691021 B 4 4 Cooling unit...

Page 27: ...th stationary and mobile use The following are indications for the optional accessories both for stationary or variable use situations TABLE 14 OPTIONAL ACCESSORIES FOR BOTH STATIONARY AND MOBILE USE Description Code Pair of gloves N 29090 Thermometer N 28714 or N 28715 Silicone paper matt N 28638 Silicone paper structured N 28637 Various embossing media ask our specialists Molleton N 28665 Hot pr...

Page 28: ...cal code When making your request briefly illustrate the causes of failure of the part being ordered and provide all information which may be useful for understanding the malfunction This will make it possible to pinpoint any shortcomings or incorrect procedures which may have caused the damage When ordering spare parts we recommend using the fax and not just placing your order by phone Habasit It...

Page 29: ...Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM INSTALLATION Edition 02 2005 Page C 1 Replaces 01 2002 C INSTALLATION Hot pressing device PM 1606 ...

Page 30: ...ery is not supplied with its own lighting system for the operational zone The work area must be well ventilated and or have an air cycling and emission system compliant with the law of the country of installation such as to ensure the operator is working under the proper working conditions The free space around the machine must be sufficient for work and maintenance operations and permit access al...

Page 31: ...ce for lifting the equipment The fastening rods at each end of the hot pressing device must be evenly locked before hoisting Never use any hooking points other than the specific 3 eye bolts when hoisting the hot pressing device The fastening rods 4 must be correctly closed Concerning disposal of packing materials the user must observe the current laws of the country of installation IMPORTANT REPOR...

Page 32: ...mechanical parts are functioning properly Reconnect the power while taking special care when handling electrical power sources close to the water used in the cooling system The hot pressing device can also be moved as a single unit in which case the following must be carried out If connected disconnect the various electrical water and air connections Use transportation equipment of the correct cap...

Page 33: ...al space for working on the press Position the press so that it is stable Check visually to make sure that no rags work tools etc remain on the hot pressing device C 3 2 Connection of air and water supplies ATTENTION The hot pressing device can be used in Stationary operation mode permanently connected to control and regulation equipment or in Mobile operation when it is necessary to carry out wor...

Page 34: ... pneumatic connection kit code 008E1000 to connect the pressure cushions of the upper and lower press parts Ensure the water connections are well sealed and that any leaks that could occur do not come into contact with electrical parts C 3 3 Electrical connection ATTENTION Ensure that the whole system is not supplied by electrical air and water sources Ensure all the plant providing the equipment ...

Page 35: ...ing diagrams ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE HOT PRESSING DEVICE IT IS ESSENTIAL TO ENSURE THAT THE SYSTEMS ELECTRICAL PNEUMATIC AND WATER ARE DISCONNECTED FROM ENERGY SUPPLIES THAT PNEUMATIC AND WATER IS PROPERLY DEPRESSURISED AND THAT THERE IS NO REMAINING POTENTIAL ENERGY IN THE MOVING PARTS ATTENTION Follow the following disconnection procedure Disconnect the electrical c...

Page 36: ... conditions for storage Min Max ambient temperature of storage In the range of 5 C to 40 C Relative humidity of place of storage In the range of 50 to 70 If the hot pressing device its accessories and spares have to remain in storage for a prolonged period they must be protected from dust and damp We recommend the following Clean the hot pressing device in general Apply PROTECTIVE SILICONE OIL to ...

Page 37: ...rials must be disposed of at specialized centers according to the prescriptions of the laws in force in the country of destination ATTENTION The materials and substances making up the hot pressing device MUST be eliminated according to the Laws Regulations on disposal of individual waste in force in the country where the hot pressing device is installed IN ANY EVENT NO COMPONENT OF THE HOT PRESSIN...

Page 38: ...it Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM OPERATION Edition 02 2005 Page D 1 Replaces 01 2002 D OPERATION Hot pressing device PM 1606 ...

Page 39: ...perational and efficient as their purpose is to protect the personnel To observe the safety regulations described in the use and maintenance manual IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE SAFETY SYSTEM ATTENTION IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALLED ATTENTION CARRYING OUT CLEANIN...

Page 40: ...005 Page D 3 Replaces 01 2002 D 2 Guards installed IMPORTANT The hot pressing device has a sheet steel guard with holes to prevent the operator coming into contact with hot parts ATTENTION READ THE ACCIDENT PREVENTION SIGNS WITH CARE DO NOT COVER THEM FOR ANY REASON AND REPLACE THEM IMMEDIATELY IF THEY GET DAMAGED Hot pressing device PM 1606 ...

Page 41: ...p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM OPERATION Edition 02 2005 Page D 4 Replaces 01 2002 FIGURE 2 POSITION OF SIGNS ON THE PRESS Hot pressing device PM 1606 ...

Page 42: ...e D 5 Replaces 01 2002 D 3 Identification of press parts D 3 1 View of PM 1606 1 Upper part of press 2 Connection for pressure cushion 3 Eye bolt for hoisting 4 Locking spindle 5 Water hose coupling 6 Lower part of press 7 Heating plate 8 Heat equalizing plate with clamping device 7 3 4 5 6 1 8 2 FIGURE 3 VIEW OF PM 1606 Hot pressing device PM 1606 ...

Page 43: ...6 Author S D T KM OPERATION Edition 02 2005 Page D 6 Replaces 01 2002 D 3 2 Main elements of the PM 1606 1 Upper part of press 2 Locking spindle 3 Lower part of press 4 Heating plate 5 Heat equalizing plate with clamping device 1 2 3 5 4 FIGURE 4 MAIN ELEMENTS OF THE PM 1606 Hot pressing device PM 1606 ...

Page 44: ...orio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM OPERATION Edition 02 2005 Page D 7 Replaces 01 2002 D 3 3 Pneumatic connection FIGURE 5 PNEUMATIC CONNECTION Hot pressing device PM 1606 ...

Page 45: ...tion 02 2005 Page D 8 Replaces 01 2002 D 4 Hot pressing device s configuration The following are the possible configurations for stationary operation and mobile operation D 4 1 Stationary operation use Stationary operation use with PMR 06 and PMC 04 FIGURE 6 STATIONARY OPERATION USE WITH PMR 06 AND PMC 04 Hot pressing device PM 1606 ...

Page 46: ... 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM OPERATION Edition 02 2005 Page D 9 Replaces 01 2002 Stationary operation use with PMR 06 and PMC 06 FIGURE 7 STATIONARY OPERATION USE WITH PMR 06 AND PMC 06 Hot pressing device PM 1606 ...

Page 47: ...l 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM OPERATION Edition 02 2005 Page D 10 Replaces 01 2002 D 4 2 Mobile operation use Mobile operation use with PMR 06 FIGURE 8 MOBILE OPERATION USE WITH PMR 06 Hot pressing device PM 1606 ...

Page 48: ... is not permanently positioned and is outside its normal working site To be able to work without the normal equipment available the hot pressing device requires A regulating unit PMR XX that guides the rise in temperature The availability of running water or a tank with immersion pump working in manual mode A portable manual mode air compressor D 5 2 Working cycles The hot pressing device s workin...

Page 49: ...unit PMR XX see its own manual to preselect the hot pressing device s upper and lower temperatures Use the regulating unit PMR XX see its own manual to select the joining time Use the regulating unit PMR XX see its own manual to start the joining cycle When the joining cycle is completed the cooling cycle is started Wait for the end of the cooling cycle Tap water is used for cooling In a stationar...

Page 50: ...uring the cooling stage In this case it is necessary to act as follows Disconnect all electrical supply Disconnect the tubes of the press Empty the cooling circuit using jets of compressed air When blowing air to expel water from the circuit make sure the water does not come into contact with electrical equipment Use the portable compressor MC 04 x to bring the pressure cushion to the desired pres...

Page 51: ... with resulting defective joints ATTENTION The heated water can produce steam at 180 at a pressure of about 10 bar For rapid heating without energy wastage heat up the hot pressing device always closed D 5 5 Notes on use ATTENTION Never put the pressure chushion under pressure if the hot pressing device is not properly closed Do not exceed the maximum permitted pressure of 3 bar D 5 6 Technical as...

Page 52: ...nt Temperature deviation of a heating plate of more than 2 C with respect to the nominal value Exchange the two connectors in the rear part of the regulating unit and check whether the regulator always indicates the same anomalous value In this case the fault can clearly be traced to the regulator in question If the defect should pass to the other regulator the fault can be attributed to the corre...

Page 53: ... S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM ORDINARY MAINTENANCE Edition 02 2005 Page E 1 Replaces 01 2002 E ORDINARY MAINTENANCE Hot pressing device PM 1606 ...

Page 54: ... 02 2005 Page E 2 Replaces 01 2002 E 1 General ATTENTION IT IS ESSENTIAL TO CARRY OUT PREVENTIVE MAINTENANCE OF THE HOT PRESSING DEVICE TO PROTECT THE RELIABILITY OVER TIME OF ITS COMPONENTS AND PARTICULARLY ITS MOVING PARTS HARMFUL AGENTS SUCH AS DUST ENCRUSTATION AND LIQUID SEDIMENTS CAN DAMAGE THE DEVICE S COMPONENTS Hot pressing device PM 1606 ...

Page 55: ...tionally effective as they are there for the purpose of protecting personnel To observe the safety regulations described in the use and maintenance manual IMPORTANT THE INFORMATION DEVICES SIGNS AND SAFETY NOTICES MUST BE KEPT CLEAN AND LEGIBLE ATTENTION DO NOT IN ANY WAY ALTER THE SAFETY SYSTEM IT IS ABSOLUTELY FORBIDDEN TO REMOVE THE PROTECTIVE DEVICES INSTALLED CARRYING OUT CLEANING AND MAINTEN...

Page 56: ...onditions Equipment and clothes to be worn to reduce the risks of accidents Maintenance personnel must be authorized and must not wear watches and finger rings E 3 1 Preliminary operations ATTENTION MAKE SURE THAT THE ELECTRICAL EQUIPMENT AND THE SYSTEM ARE NOT LIVE CHECK IF OTHER SOURCES OF ENERGY ARE DISABLED TOO I E AIR FEEDING ATTENTION BEFORE CARRYING OUT ANY KIND OF WORK ON THE HOT PRESSING ...

Page 57: ...ntenance worker Check defective insulation or connectors Measurement of heating plates temperature Monthly Maintenance worker Position the heat resistant expanded silicone rubber pad on the lower heating plate Close the press normally Submit the pressure chamber to a pressure of maximum 1 bar Switch the heating on set the nominal value at 180 C and switch the time relay off After 40 minutes heatin...

Page 58: ...A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM EXTRAORDINARY MAINTENANCE Edition 02 2005 Page F 1 Replaces 01 2002 F EXTRAORDINARY MAINTENANCE Hot pressing device PM 1606 ...

Page 59: ...e and extraordinary maintenance jobs must be done with the hot pressing device switched OFF Take special care with replacements and adjustments Maintenance jobs must be done by qualified technicians FOR ANY MAINTENANCE WORK THAT DOES NOT COME WITHIN THE CATEGORY OF ORDINARY MAINTENANCE WORK CONTACT THE TECHNICAL ASSISTANCE OFFICE OF HABASIT Habasit Italiana S p A Via A Meucci 8 Zona Industriale I ...

Page 60: ... 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM ELECTRICAL WATER AND COMPRESSED AIR SYSTEM Edition 02 2005 Page G 1 Replaces 01 2002 G ELECTRICAL WATER AND COMPRESSED AIR SYSTEM Hot pressing device PM 1606 ...

Page 61: ... 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM ELECTRICAL WATER AND COMPRESSED AIR SYSTEM Edition 02 2005 Page G 2 Replaces 01 2002 G 1 Electrical water and compressed air system FIGURE 9 PRESS WIRING LAY OUT Hot pressing device PM 1606 ...

Page 62: ...sit Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM GLOSSARY Edition 02 2005 Page H 1 Replaces 01 2002 H GLOSSARY Hot pressing device PM 1606 ...

Page 63: ... compressed air circuit management The suffix XX means that various units can be used PMC 04 PMC provided they are compatible with the type of regulating unit used see B 4 4 Cooling unit options Thermofix Belt joining process see technical manual Thermofix Flexproof Belt joining process see technical manual Flexproof Heating box The unit containing the heating plates and pressure cushion designed ...

Page 64: ... Italiana S p A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM SPARE PARTS Edition 02 2005 Page I 1 Replaces 01 2002 I SPARE PARTS Hot pressing device PM 1606 ...

Page 65: ...rio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM SPARE PARTS Edition 02 2005 Page I 2 Replaces 01 2002 I 1 Internal spare parts FIGURE 10 INTERNAL SPARE PARTS Hot pressing device PM 1606 ...

Page 66: ...2 11 ID000587 CONCAVE SPACER N 2 12 ID000588 SPACER SP 15 N 2 13 ID000589 INSULATOR N 2 14 008A1240 THERMOCOUPLE N 2 15 IN011310 HH SCREW DIN 7984 M6x16 lowered head STAINLESS STEEL A2 N 56 16 IN011440 HH SCREW UNI ISO 7380 M5x8 STAINLESS STEEL N 8 17 IN011441 HH SCREW UNI 5931 M6x18 STAINLESS STEEL N 40 18 205C1170 FEED AND DISCHARGE TUBE N 4 19 IN020416 COUPLING 162A 1 4 FEMALE N 4 20 IN010848 H...

Page 67: ...o 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM SPARE PARTS Edition 02 2005 Page I 4 Replaces 01 2002 I 2 Spare parts of pressure cushion FIGURE 11 PRESSURE CUSHION SPARE PARTS Hot pressing device PM 1606 ...

Page 68: ...tion M U Q ty 1 IN060326 FLATTENING TUBE Øi 51 cod 1640909 IVG COLBACCHINI ML 1 73 2 IN020946 HOSE END ACCESSORY code 2601 7 1 8 CAMOZZI N 1 3 008B1010 REAR CUSHION RESTRAINING PLATE N 1 4 008B1020 REAR CUSHION RESTRAINING PLATE N 1 5 008B1030 FRONT CUSHION RESTRAINING PLATE N 1 6 008B1040 FRONT CUSHION RESTRAINING PLATE N 1 7 008B1050 COMPENSATION PLATE N 1 8 IN010114 CHH SCREW UNI 5931 M5x16 GAL...

Page 69: ...rio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM SPARE PARTS Edition 02 2005 Page I 6 Replaces 01 2002 I 3 External spare parts FIGURE 12 EXTERNAL SPARE PARTS Hot pressing device PM 1606 ...

Page 70: ...PPER BEAM N 1 2 ID000591 LOWER BEAM N 1 3 008C1040 KNOB N 2 4 008C1050 PIN N 2 5 IN011444 GN 12546 DIN444 M16 130 ELESA EYEBOLT N 2 6 IN060003 M 443 140 N 37131 HANDLE N 2 7 IN011445 TIP PIN UNI ISO 5927 M6X10 N 2 8 IN011157 CHH SCREW UNI 5931 M8x55 GALVANIZED N 4 9 IN010020 CHH SCREW UNI 5931 M6x20 GALVANIZED N 40 10 IN020951 QCK 1 8 PK 4 B through connector cod 9425 N 2 11 IN040201 CABLE CLAMP a...

Page 71: ...029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM SPARE PARTS Edition 02 2005 Page I 8 Replaces 01 2002 I 4 Spare parts of belt clamping system FIGURE 13 BELT LOCKING SYSTEM SPARE PARTS Hot pressing device PM 1606 ...

Page 72: ... PRESSER N 2 5 ID000596 SMALL HEAT EQUALIZING PLATE 220 mm N 1 6 ID000597 LARGE HEAT EQUALIZING PLATE 300 mm N 1 7 205D1050 PRESSER CLOSURE SCREW PIN N 4 8 205D1060 EYEBOLT SPACER N 8 9 IN010149 EXTERNAL SEEGER e12 UNI 7435 N 8 10 IN010144 DIN 444 M12x130 EYEBOLT code GN 12536 N 4 11 IN010496 B 193 30 FP M12 KNURLED KNOB cod 2514 N 4 12 IN010108 CHH SCREW UNI 5931 M5x12 GALVANIZED N 8 13 IN010582 ...

Page 73: ...ode Description M u Q ty 008E1000 AIR CONNECTION NR 1 1 IN020655 FEMALE COUPLING 04 MINI code 01010004 NR 2 2 IN020407 HOSE END FITTING 6x code 1 13234 NR 4 3 IN020410 PLASTIC TUBE PVC 6x12 code TA06 NR 1 4 IN020410 PLASTIC TUBE PVC 6x12 code TA06 NR 1 5 IN020406 SAFETY VALVE F calibrated at 3 bars and punched code 1 441 NR 1 6 IN020950 X DIVIDER F F F F cod 150 4 NR 1 7 IN020656 CORE COUPLING 12 ...

Page 74: ...mbly code Parts code CABLE CONNECTION PAIR REGULATOR PMR 04 PMR 06 AND OUTLET PM PRESS N 1 691011 PNEUMATIC CONNECTION N 1 20501000 PLASTIC TUBE PVC 6x12 code TA06 ML 5 m IN020410 TUBE CLAMP 14x24 MINUSSGM N 12 IN020411 COLLAR WITH TWO EARS COL PI 11x13 N 3 IN020412 FEMALE COUPLING code 403 1 4SV RAPID FIT N 4 IN020413 HOSE END ACCESSORY 12x CH 17 N 4 IN020371 HOSE END ACCESSORY 6x code 1 13234 N ...

Page 75: ...021 TUBE COLLAR DIAM 100mm M10 N 1 700500 FEMALE CONNECTION code 403 1 4SV N 4 IN020413 RUBBER HOSE FOR AIR WATER 20 bar 25 x 37 MT 0 16 702508 RUBBER HOSE FOR AIR WATER 20 bar 16 x 26 MT 10 702509 RUBBER HOSE FOR AIR WATER 20 bar 13 x 23 MT 10 702511 PMR 06 OUTPUT ADAPTOR N 1 IN040301 MOBILE MINI COMPRESSOR The compressor may vary according to the electrical tension available N 1 MOBILE MINI COMP...

Page 76: ...ittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM ANNEXED COMMERCIAL DOCUMENTS Edition 02 2005 Page J 1 Replaces 01 2002 J ANNEXED COMMERCIAL DOCUMENTS Hot pressing device PM 1606 ...

Page 77: ... Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM ANNEXED COMMERCIAL DOCUMENTS Edition 02 2005 Page J 2 Replaces 01 2002 J 1 Water circulation pump Hot pressing device PM 1606 ...

Page 78: ... A Vittorio Veneto 31029 TV Tel 39 0 438 9113 Fax 39 0 438 200545 Hot Press PM 1606 Author S D T KM ANNEXED COMMERCIAL DOCUMENTS Edition 02 2005 Page J 3 Replaces 01 2002 J 2 Portable compressor Hot pressing device PM 1606 ...

Page 79: ...r warranties of any kind are made as to their accuracy or suitability for particular applications The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE C...

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