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"Teamwork & Communication"

Model FF-1600

without Heat

Operating Manual

17942C-1

January 7, 2000

Issue 1

GUSMER CORPORATION 

®

A Subsidiary of Gusmer Machinery Group, Inc.

One Gusmer Drive

Lakewood, New Jersey, USA 08701-8055

Toll Free 1-800-367-4767 (USA & Canada)

Phone: (732) 370-9000

Fax: (732) 905-8968

Copyright 2000, GUSMER CORPORATION 

®

http://www.gusmer.com

NOTICE:

 This manual contains important information for your GUSMER equipment.  Read and retain for future reference.

Summary of Contents for ff-1600

Page 1: ...diary of Gusmer Machinery Group Inc One Gusmer Drive Lakewood New Jersey USA 08701 8055 Toll Free 1 800 367 4767 USA Canada Phone 732 370 9000 Fax 732 905 8968 Copyright 2000 GUSMER CORPORATION http w...

Page 2: ...elephone number of your local distributor NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guarantee warranty or responsibilit...

Page 3: ...OF CONTROLS 8 SPECIFICATIONS 10 INITIAL MACHINE SET UP 11 AIR PURGE 13 NORMAL OPERATING PROCEDURES 14 DAILY START UP PROCEDURE 14 DAILY SHUT DOWN PROCEDURE 14 TROUBLESHOOTING PROCEDURES 15 GENERAL INF...

Page 4: ...1 LIST OF FIGURES FIGURE 1 MODEL 17000C 1 PROPORTIONING UNIT 8 FIGURE 2 HOSE CONNECTION LOCATIONS 12 FIGURE 3 HOSE CONNECTION STEP A 12 FIGURE 4 HOSE CONNECTION STEP B 12 FIGURE 5 PUMP LUBE CUP LOCATI...

Page 5: ...ll be done in accordance with the terms stated on the written estimate The warranty provisions applied to product that are not manufactured by Gusmer will be solely in accordance with the warranty pro...

Page 6: ...therefore make their own determination as to the suitability of the information contained in this manual to their specific operation and requirements There should be no assumption made that the safet...

Page 7: ...ES OR OTHERWISE SERVICE THIS EQUIPMENT AND OR EQUIPMENT USED WITH IT BEFORE SWITCHING OFF THE MAIN POWER DISCONNECT AND INTERRUPTING SUPPLY VOLTAGE AT THE SOURCE THE ELECTRICAL SERVICE MUST BE INSTALL...

Page 8: ...drive system OFF Air Drive system is off NORMAL Must be in this position for the Proportioning Pumps to operate RETRACT Use this position for shutdown It will stop the air motor at the bottom of the...

Page 9: ...t put pressure in the resin proportioning system 14 R INLET FILTER SCREEN 15 R PUMP BASE 16 PRESSURE LIMIT SWITCH Factory set to turn off the air drive system when the Proportioning Pump exceeds the d...

Page 10: ...1 Issue 1 SPECIFICATIONS Air 26 scfm 100 psi 12 liters sec 7 bars Electric 2 amps 110 volts 50 60 Hertz single phase AC Maximum Output 16 lbs min 7 25 kg min Maximum Pressure 1600 psi 108 bars 100 psi...

Page 11: ...icated fuse disconnect a Feed the power cord through the strain relief in the back of the console and connect the power leads to L1 and N b Connect the ground wire to the ground lug 2 Setup the supply...

Page 12: ...s are a potential source of chemical and airs leaks and are susceptible to damage from scuffing and snagging on abrasive surfaces A liberal amount of duct tape can be used in this area to make the bun...

Page 13: ...6 Remove the gun from the coupling block 7 Adjust both the Air Pressure Regulators clockwise until the pumps begin to move approximately 15 psi air pressure When the pumps reach the top of their strok...

Page 14: ...material pressure to air pressure ratio of approximately 16 to 1 9 Set the Pump Switch to NORMAL One of the amber Pump Directional Indicator Lights should be ON and the Proportioning Pumps should mov...

Page 15: ...n GUSMER maintains a competent staff of Technical Representatives and authorized Distributors who can resolve almost any problem you may encounter with GUSMER equipment Feel free to call on these peop...

Page 16: ...d the directional indicator lights are out 5 6 7 Pump movement is erratic 8 Unequal pressure or speed on the upstroke versus the downstroke 9 SOLUTIONS 1 Determine which inlet or discharge valve is le...

Page 17: ...nual 3 CAVITATION is the formation of a partial vacuum or void within the pump cylinder during the fill upstroke stroke It is actually a short fill since the fill chamber does not fill completely with...

Page 18: ...OULD CREATE A POTENTIAL SOURCE OF INJURY TO THE OPERATOR WARNING BEFORE PERFORMING THESE TROUBLE SHOOTING PROCEDURES DETERMINE THAT ALL CIRCUIT BREAKERS ARE OFF AND MAIN POWER IS DISCONNECTED AT THE S...

Page 19: ...M FLUID INJECTION Pump Lube System Check the condition of the pump DAILY to insure that lube will do its job Change the Pump Lube before it becomes a gel turns cloudy or becomes the same color as the...

Page 20: ...ilter screen is accomplished as follows 1 Switch OFF the Pump Switch and disconnect air from the Proportioning Unit Bleed chemical pressure from the side you are working on by opening the correspondin...

Page 21: ...using an adjustable wrench Inspect the valve cover o ring and replace as required It is good practice to liberally coat the o ring with grease before inserting the valve cover back into the pump base...

Page 22: ...Model FF 1600 with out Heat 22 17942C 1 Issue 1 NOTES...

Page 23: ...mber Field Title Description 1 Date 2 Name 3 IM Number 4 Issue Number 5 Date of Issue 6 Page Number 7 Discrepancy Instructions Complete the above fields of the form by following the instructions liste...

Page 24: ...4 Issue Number Enter the Issue number of the Instruction Manual from the title page If there is no issue number enter NONE 5 Date of Issue Enter the date of Issue of the Instruction Manual from the ti...

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