Gullberg & Jansson Nova Comfort Assembly Manual Download Page 1 | Manualshive

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Rev. 2016.1

Assembly manual

P O O L E N C L O S U R E S

NOVA COMFORT

& STELLA COMFORT

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Summary of Contents for Nova Comfort

Page 1: ...Rev 2016 1 Assembly manual P O O L E N C L O S U R E S NOVA COMFORT STELLA COMFORT ...

Page 2: ...10 Nova Comfort 3 5x8 5 A4L 5250 1350 410 430 Nova Comfort 4x8 A4 5950 1350 410 450 Nova Comfort 4x10 A4 5 5950 1350 410 550 Nova Comfort 5x10 A5 6550 1350 500 760 TH PC Thermo double walled polycarbonate sheet CL PC Clear solid transparent polycarbonate sheet Model Outside dimensions Weight Name Type Glazing Width Height Depth kg Stella Comfort 3x6 M3 TH 5250 1350 410 310 Stella Comfort 4x8 M4 67...

Page 3: ...3 5 2 4 6 1 BOX DISASSEMBLY ...

Page 4: ...x35 pen head screw 71378 10f Lock pin 71370 11 Receiver profile cap on rubber side L R 71338 39 12a Rocker Lever 71375 12b M6x35 pen head screw 71378 12c M6 nut 71382 12d Sleeve 71374 13 Latch Sleeve 71312 14a Rail join comfort 71371 14b Rail buffer comfort L R 71347 48 14 c Buffer comfort 71381 14d 6x60 pen head TRX screw 71364 14e Anchor 6x60 71365 15 Sliding door lock 71331 15b Sliding door key...

Page 5: ... head screw Lock pin M6 nut Screw cap Screw cap c M6x35 pen head screw M6 nut Sleeve 4 8x50 pen head TRX screw Handle Receiver profile cap L R Hidden arrest L R Receiver profile cap on rubber side L R Rocker lever Latch sleeve Rail joiner rail end cap L R buffer Sliding door lock key Sliding door frame rubber seal Front wall fixing nut Rubber seal between segments Sliding door bottom rubber Outsid...

Page 6: ...1 6 1 1 1 3 1 5 1 2 1 4 1 6 BOX DISASSEMBLY ...

Page 7: ...1 7 1 7 1 9 1 11 1 8 1 10 1 12 BOX DISASSEMBLY Recommended tools not included ...

Page 8: ...r Item name Item nr Pcs Chapter 1a Rail S1 2 4 2 1b Rail S3 2 4 2 1c Rail S1 2s 2 2 1d Rail S3 2s 2 2 2a Front wall 1 8 2b Front wall 1 8 2c Front wall 1 8 3 End wall 1 8 4 1 segment 1 3 5 2 segment 1 4 6 3 segment 1 4 7 4 segment 1 4 LIST OF ITEMS FOR M4 5 M5 ENCLOSURES Nr Item name Item number Pcs Chapter 1a Rail S1 3 6 2 1b Rail S7 3 6 2 1c Rail S1 2s 4 2 1d Rail S7 2s 4 2 2a Front wall 1 8 2b ...

Page 9: ...umber A4L Item number A4 Pcs Chp 1a Rail S1 2 S1 2 S1 2 S1 2 4 2 1b Rail S5 2 S6 2 S2 2 S3 2 4 2 1c Rail S1 2s S1 2s S1 2s S1 2s 2 2 1d Rail S5 2s S6 2s S2 2s S3 2s 2 2 2 Front wall 1 8 3 End wall 1 8 4 1 segment 1 3 5 2 segment 1 4 6 3 segment 1 4 7 4 segment 1 4 8 Sliding door 1 6 LIST OF ITEMS FOR A4 5 A5 ENCLOSURES Nr Item name Item number Pcs Chapter 1a Rail S1 3 6 2 1b Rail S7 3 6 2 1c Rail ...

Page 10: ...12 812 812 812 812 100 12 188 3784 188 7695 7695 2 1 8 0 0 1 S 3 S 3 Item Nr Item name Pcs Notes S3 3 Rail 4 2300 mm S4 3 Rail 2 2100 mm 5 Pen head screw 36 6x60 6 Anchor 36 14a Rail joiner 12 Suggested spots for holes on the rail depending on the ground surface Rail placement RAIL ASSEMBLY ...

Page 11: ...0 9 031 9 031 256 3784 256 12 100 889 256 S 2s S 2 S 2s S 2 A3 4 RAIL ASSEMBLY Item Nr Item name Pcs Notes S1 2 Rail 4 3200 mm S1 2s Rail 4 3200 mm S5 2 Rail 2 1800 mm S5 2s Rail 2 1800 mm 5 Pen head Screw 60 6x60 6 Anchor 60 14a Rail joiner 16 Suggested spots for holes on the rail depending on the ground surface 11 ...

Page 12: ...0 256 4284 256 12 100 833 256 8812 8812 S 2s S 2 S 2s S 2 Item Nr Item name Pcs Notes S1 2 Rail 4 3200 mm S1 2s Rail 4 3200 mm S6 2 Rail 2 1300 mm S6 2s Rail 2 1300 mm 5 Pen head Screw 60 6x60 6 Anchor 60 14a Rail joiner 16 Suggested spots for holes on the rail depending on the ground surface rail placement RAIL ASSEMBLY ...

Page 13: ... 818 818 818 818 818 818 818 818 818 818 100 S 2s S 2 S 2s S 2 Item Nr Item name Pcs Notes S1 2 Rail 4 3200 mm S1 2s Rail 4 3200 mm S2 2 Rail 2 2800 mm S2 2s Rail 2 2800 mm 5 Pen head Screw 72 6x60 6 Anchor 72 14a Rail joiner 16 Suggested spots for holes on the rail depending on the ground surface rail placement RAIL ASSEMBLY ...

Page 14: ...50 850 850 100 256 4790 256 12 100 850 256 S 2s S 2 S 2s S 2 Rail placement Suggested spots for holes on the rail depending on the ground surface Item Nr Item name Pcs Notes S1 2 Rail 4 3200 mm S1 2s Rail 4 3200 mm S3 2 Rail 2 2300 mm S3 2s Rail 2 2300 mm 5 Pen head screw 66 6x60 6 Anchor 66 14a Rail joiner 16 RAIL ASSEMBLY ...

Page 15: ...75 875 100 11 723 11 723 4 790 12 325 5746 325 325 S 2s S 3 S 2s S 3 M4 5 Rail placement Item Nr Item name Pcs Notes S1 3 Rail 6 3200 mm S1 2s Rail 6 3200 mm S7 3 Rail 2 1100 mm S7 2s Rail 2 1100 mm 5 Pen head screw 104 6x60 6 Anchor 104 14a Rail joiner 30 Suggested spots for holes on the rail depending on the ground surface RAIL ASSEMBLY ...

Page 16: ...875 875 875 875 875 100 12 325 5746 325 100 875 325 S 3 S 2s S 2s S 3 Rail placement Item Nr Item name Pcs Notes S1 3 Rail 6 3200 mm S1 2s Rail 6 3200 mm S7 3 Rail 2 1100 mm S7 2s Rail 2 1100 mm 5 Pen head screw 104 6x60 6 Anchor 104 14a Rail joiner 30 RAIL ASSEMBLY Suggested spots for holes on the rail depending on the ground surface ...

Page 17: ...2 17 2 1 2 3 2 4 2 5 2 6 2 2 14a 17 RAIL ASSEMBLY Hammer Hammer drill Measuring tape Cordless screw driver Cordless drill ...

Page 18: ...18 2 2 7 2 8 2 9 2 11 2 12 2 10 6 mm 10 mm 7 mm 7 mm RAIL ASSEMBLY ...

Page 19: ...2 19 2 13 2 15 2 16 2 17 2 14 6 6 mm 10 mm 10 mm 19 RAIL ASSEMBLY ...

Page 20: ...20 2 2 19 2 18 2 20 2 21 5 TRX 25 TRX TRX RAIL ASSEMBLY ...

Page 21: ... 3 3 Z Linking hollow section 6 9 G Linking profile 1 1 GS Linking profile with rail 1 1 1 Pen head torx screw 12 12 4 8 x 50 4 Square lock 1 1 9 Receiver profile cap L R 2 2 1 right 1 left 10 Hidden arrest 2 2 1 right 1 left 18 Buffer plate 2 2 1 right 1 left 22 Outside rubber double FIRST SEGMENT ASSEMBLY Window spray Rivet gun Cordless drill Cordless screw driver Rubber hammer Scissors A4S A4L ...

Page 22: ... 1 1 1 B3 3 arch 1 1 1 1 H1 Receiver profile right 1 1 1 1 H2 Receiver profile left 1 1 1 1 U PC Clear plate PC Thermo plate 2 2 4 Z Linking hollow section 8 10 12 G Linking profile 2 1 Pen head torx screw 12 12 12 4 8 x 50 4 Square lock 1 1 1 10 Hidden arrest 2 2 2 1 right 1 left 9 Receiver profile cap L R 2 2 2 1 right 1 left 18 Buffer plate 2 2 2 1 right 1 left 22 Outside rubber double M4 5 M4 ...

Page 23: ...3 23 3 1 3 3 3 5 3 2 3 4 3 6 23 1 1 1 1 H1 1 HS 1 U 1 B3 1 B3 TRX FIRST SEGMENT ASSEMBLY 1 HS at the sliding door ...

Page 24: ...3 24 3 11 3 12 3 7 3 9 3 8 3 10 A3 A3 4 A4S A4L A4 A4 5 A5 M5 1 B2 1 1 1 G GS 1 U TRX FIRST SEGMENT ASSEMBLY Outside view ...

Page 25: ...3 25 3 13 3 15 3 17 3 14 3 16 3 18 G 1 B1 A3 A3 4 A4S A4L A4 A4 5 A5 M5 1 U FIRST SEGMENT ASSEMBLY ...

Page 26: ...26 3 3 23 3 24 3 19 3 20 3 22 3 21 1 1 1 1 1 1 H1 1 HS 1 H2 TRX TRX TRX FIRST SEGMENT ASSEMBLY M3 M4 M4 5 M5 A3 A3 4 A4S A4L A4 A4 5 A5 at the sliding door ...

Page 27: ...H1 1 H2 1 B3 Optional By removing the screw and the spring on the key lock side the pin will arrest automatically at the right position when closing the segment The opposite side should be arrested manually when closing the segment FIRST SEGMENT ASSEMBLY ...

Page 28: ...28 3 32 3 34 3 33 3 35 3 37 3 36 3 38 3 39 3 10b 10d 9 FIRST SEGMENT ASSEMBLY ...

Page 29: ...29 3 44 3 45 3 46 3 43 10 4 4a 4b 3 40 3 41 3 42 3 T9 1 H1 1 HS 1 H2 1 B3 FIRST SEGMENT ASSEMBLY M3 M4 M4 5 M5 A3 A3 4 A4S A4L A4 A4 5 A5 at the sliding door ...

Page 30: ...3 30 3 47 3 50 3 54 3 55 3 56 3 51 3 52 3 53 3 48 3 49 10f 4c 10d FIRST SEGMENT ASSEMBLY ...

Page 31: ... PC Clear plate PC Thermo plate 1 1 2 Z Linking hollow section 8 10 10 G Linking profile 2 1 Pen head torx screw 12 12 12 4 8 x 50 12 Rocker lever 1 1 1 1 18 Buffer plate 1 1 1 1 left 1 right 9 Receiver profile cap 1 1 1 1 left 1 right 11 Receiver profile cap 1 1 1 1 left 1 right 22 Outside rubber double with PC Clear plate A3 4 M4 5 M3 Window spray Rivet gun Cordless drill Cordless screw driver R...

Page 32: ...4 32 4 1 4 3 4 5 4 2 4 4 4 6 H2 X U2 X B3 1 1 TRX X number of segment INTERMEDIATE SEGMENT ASSEMBLY ...

Page 33: ...4 33 4 7 4 9 4 11 4 8 4 10 4 12 X B2 X B1 X U1 1 1 1 1 TRX TRX X number of segment INTERMEDIATE SEGMENT ASSEMBLY ...

Page 34: ...4 34 4 18 4 13 4 15 4 17 4 14 4 16 X H1 1 1 1 1 Z 1 1 TRX TRX INTERMEDIATE SEGMENT ASSEMBLY ...

Page 35: ...4 35 4 19 INTERMEDIATE SEGMENT ASSEMBLY ...

Page 36: ...4 36 4 21 4 20 4 22 4 25 4 26 4 27 4 23 4 24 11 12 12a 12d 12b 12c INTERMEDIATE SEGMENT ASSEMBLY ...

Page 37: ...4 37 4 29 4 28 4 31 4 35 4 36 4 37 4 38 4 39 4 40 4 32 4 33 4 34 11 4 30 INTERMEDIATE SEGMENT ASSEMBLY ...

Page 38: ...4 38 4 42 4 41 4 43 4 44 4 45 4 46 4 47 11 9 Repeat steps 4 1 4 47 see at page 30 36 INTERMEDIATE SEGMENT ASSEMBLY ...

Page 39: ...5 39 5 1 5 2 5 5 5 3 3 4 5 4 5 6 22 SEGMENT RUBBER SEAL INSTALLATION ...

Page 40: ...5 40 5 7 5 9 5 11 5 8 5 10 5 12 SEGMENT RUBBER SEAL INSTALLATION ...

Page 41: ...5 41 5 15 5 16 5 13 5 14 SEGMENT RUBBER SEAL INSTALLATION ...

Page 42: ...file marked 1 1 1 U PC Clear plate PC Thermo plate 1 1 Z Linking hollow section 2 3 1 Pen head torx screw 8 8 15a Sliding door lock 1 1 17 Plastic plug 8 8 21 Sliding door bottom rubber 1 22 Outside rubber double Window spray Rivet gun Cordless drill Cordless screw driver Rubber hammer Scissors With PC Clear plate SLIDING DOOR ASSEMBLY A4S A4L A5 A4 5 A3 A3 4 A4 ...

Page 43: ...6 43 6 1 6 2 6 5 6 3 6 4 6 6 A HM 1 1 1 1 1 U A B A H A B A3 A4 A4 5 21 TRX TRX SLIDING DOOR ASSEMBLY ...

Page 44: ...44 6 44 6 8 6 10 6 12 6 7 6 9 6 11 Z 15a TRX TRX TRX A3 A4 A4 5 SLIDING DOOR ASSEMBLY ...

Page 45: ...6 45 6 14 6 16 6 13 6 15 6 17 17 Outside view SLIDING DOOR ASSEMBLY ...

Page 46: ...6 46 6 18 6 19 6 23 6 21 3 4 6 22 6 24 22 45 6 20 SLIDING DOOR RUBBER SEAL INSTALLATION NEXT TO THE PC CLEAR PLATE ...

Page 47: ...6 47 6 25 6 26 6 27 6 28 6 29 6 30 45 SLIDING DOOR RUBBER SEAL INSTALLATION NEXT TO THE PC CLEAR PLATE ...

Page 48: ...48 6 6 31 6 32 6 33 SLIDING DOOR RUBBER SEAL INSTALLATION NEXT TO THE PC CLEAR PLATE ...

Page 49: ...7 7 1 7 3 7 5 7 2 7 4 7 6 7 7 7 8 49 MOUNTING SEGMENTS ONTO RAILS ...

Page 50: ...8 50 8 3 8 5 8 4 8 6 8 2 16b 16a 8 8 1 END WALL INSTALLATION LAST SEGMENT END WALL INSTALLATION FIRST SEGMENT A4 ...

Page 51: ...8 51 8 7 8 8 8 9 8 10 8 11 END WALL INSTALLATION FIRST SEGMENT M5 ...

Page 52: ...9 52 9 1 9 2 9 5 9 3 8 4 9 4 19 A4S A4L A4 5 A3 A3 4 A4 with A3 A3 4 A4S A4L A4 A4 5 models SLIDING DOOR INSTALLATION ...

Page 53: ...9 53 9 7 9 6 9 8 9 9 9 10 9 11 19 with A5 models SLIDING DOOR INSTALLATION A5 ...

Page 54: ...9 54 9 12 9 13 9 14 9 16 9 17 9 15 8b 8c 8d 8a 4 1 mm TRX SLIDING DOOR INSTALLATION ...

Page 55: ...9 55 9 20 9 18 9 19 9 21 9 23 7b 7c 17a 17b 7d min 300 mm 9 22 4 1 TRX 25 TRX 25 SLIDING DOOR INSTALLATION ...

Page 56: ...9 56 RAIL ASSEMBLY 9 26 9 28 9 29 9 27 9 25 15c 9 24 4 1 mm min 500 mm 17a 17b 56 TRX 25 SLIDING DOOR INSTALLATION ...

Page 57: ...0 1 left 1 right 13 Latch sleeve 3 3 3 4 Item nr Item name Pcs Pcs Pcs Pcs Pcs Pcs Notes 14c Buffer 4 4 4 4 4 4 14a Rail joiner 6 8 8 8 10 10 14b End cap 12 16 16 16 30 30 1 left 1 right 13 Latch sleeve 0 0 2 2 2 4 Rivet gun Cordless drill Spirit level Rubber hammer Scissors Hammer drill M4 5 A3 4 A4S A4L M3 M4 M5 A4 5 A3 A4 A5 ...

Page 58: ...10 58 10 1 10 3 10 5 14c 18 10 4 10 2 10 6 10 7 14c 3 4 1 18a 18b FINAL ASSEMBLY ...

Page 59: ...10 59 10 8 10 9 10 10 10 11 10 13 10 14 10 15 14b 2a 2b Ábra szegmens beállítás 10 12 FINAL ASSEMBLY ...

Page 60: ...10 60 10 16 10 17 10 18 10 19 10 20 2 2 2 2 FINAL ASSEMBLY ...

Page 61: ...10 61 10 21 10 23 10 24 10 25 2 2 10 22 NOT FOR A3 A3 4 FINAL ASSEMBLY ...

Page 62: ...10 62 10 26 10 27 13 6 mm 14 mm 10 28 10 30 10 29 10 31 6 mm 14 mm STANDARD MODELS M ONLY FRONT WALL FLAT MODELS A FRONT AND BACK WALL STANDARD MODELS M ONLY BACK WALL FINAL ASSEMBLY ...

Page 63: ...10 63 10 32 10 33 10 37 10 36 10 34 10 35 10 38 15c STANDARD MODELS M ONLY FRONT WALL FINAL ASSEMBLY ...

Page 64: ...64 NOTES ...

Page 65: ...65 NOTES ...

Page 66: ...66 ...

Page 67: ...67 ...

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