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2.4.2.6

Maintenance technicians

The maintenance technician:
• was trained by the operating company or the manufacturer
• has very good mechanical and/or electrical knowledge
• has software knowledge
• has maintenance experience
• bears responsibility for the safety of the cleaning staff

The maintenance technician is responsible for the following tasks:
• carrying out mechanical and electrical maintenance work according to in-

structions

• cleaning the product
• replacing spare parts
• monitoring and instructing the cleaning staff in the safety zone during the

cleaning process

2.4.2.7

Service technicians

The service technician:
• was trained by the operating company or the manufacturer
• has very good mechanical and/or electrical knowledge
• has software knowledge
• has service and repair experience
• is flexible

The service technician is responsible for the following tasks:
• carrying out mechanical and electrical repair work according to instruc-

tions

• replacing spare parts

2.4.2.8

Disposal specialists

The disposal specialist:
• is able to separate waste
• is familiar with the country-specific disposal regulations
• has experience in environmentally-friendly disposal
• works carefully and safely

Safety

OPERATING MANUAL FlexxPump4 B lubrication system

3421295627_v1.0_

EN-US

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Summary of Contents for FlexxPump4 B

Page 1: ...OPERATING MANUAL FlexxPump4 B lubrication system Project Order Bill of materials Serial number Year of manufacture BETRIEBSANLE 3421295627_V1 0 B1X xxxxxxxxx xxxx 10xxxxxx 2019...

Page 2: ...t may deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part...

Page 3: ...Revision history Version Date Description 1 0 02 03 2021 Basic version Tab 1 Revision history Revision history OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 3...

Page 4: ...Revision history OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 4...

Page 5: ...monitoring equipment 17 2 4 Personnel 17 2 4 1 Personal safety equipment 18 2 4 2 Personnel qualifications 19 2 4 2 1 Operating companies 20 2 4 2 2 Fitters 20 2 4 2 3 Commissioning technicians 20 2 4...

Page 6: ...protection class 29 3 3 1 4 Operating pressure 29 3 3 2 Splitter 30 3 3 2 1 Temperature ranges 30 3 3 2 2 Accuracy of the lubricant distribution 30 3 3 2 3 Minimum lubrication quantity 30 3 3 2 4 Maxi...

Page 7: ...ging 42 5 4 Installing 42 5 4 1 Prerequisites 42 5 4 2 Installing the lubricant pump 43 5 4 3 Connect hydraulics 44 5 4 3 1 FlexxPump4 N B 3 fold 44 5 4 3 2 FlexxPump4 N B 6 fold 45 5 4 3 3 FlexxPump4...

Page 8: ...nu 62 6 6 1 SET menu 62 6 6 2 PRO menu in emptying time mode 64 6 6 3 PRO menu in hour mode 66 6 6 4 INF menu in emptying time mode 68 6 6 5 INF menu in hour mode 69 6 6 6 RUN menu 70 6 7 Switch off F...

Page 9: ...checking lubrication system 91 7 3 4 Maintenance tasks after 20 000 hours 93 7 3 4 1 Replacing the lubricant pump 93 Removing the lubricant pump 93 Replacing the lubricant pump 93 Installing the lubri...

Page 10: ...8 10 Disposal 121 10 1 Introduction 121 10 1 1 Safety 121 10 1 2 Personnel qualifications 122 10 2 Disposal 122 10 3 Waste management compliant assemblies 123 10 3 1 Disassembly 123 10 3 2 Material gr...

Page 11: ...rews 134 12 1 1 Zinc plated screws 135 Illustrations 137 List of tables 139 Index 141 Appendix Layout Spare parts lists Declaration of conformity for TriboServ Table of contents OPERATING MANUAL Flexx...

Page 12: ...Table of contents OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 12...

Page 13: ...t readership FAQ FlexxPump Sales project man agement Software engineer Maintenance techni cian Service technician Fitter Operating company Electrical engineer Module Catalog only available in German F...

Page 14: ...out the entire service life of the product If the product is sold the manual must be transferred to the new owner 1 3 Explanation of symbols abbreviations The following symbols and abbreviations are u...

Page 15: ...high risk that could lead to serious injury or death WARNING WARNING WARNING identifies a hazard with medium risk that could lead to moderate injury CAUTION CAUTION CAUTION identifies a hazard with lo...

Page 16: ...tate of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is danger to the personal...

Page 17: ...toring equipment correctly Ensure that the safety and monitoring equipment is closed during opera tion You will find information on the separating safety and monitoring equipment in the documentation...

Page 18: ...s wear protective goggles Wear welding goggles during welding work Always wear safety shoes Wear hearing protection during opera tion and when working with compressed air Always wear protective clothi...

Page 19: ...icians are allowed to work on the product Persons are authorized if they are familiar with the relevant safety regulations for their area of re sponsibility they have read and understood this manual t...

Page 20: ...at all times the technicians are kept up to date regarding best practice the technicians are informed about technical progress modifications and the like the contracted cleaning staff only work under...

Page 21: ...technicians The manufacturer s technician is employed on site at the premises of the manufacturer or representative has very good mechanical and or electrical knowledge has good software knowledge has...

Page 22: ...ty zone during the cleaning process 2 4 2 7 Service technicians The service technician was trained by the operating company or the manufacturer has very good mechanical and or electrical knowledge has...

Page 23: ...s Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small WARNING Leaking batteries Battery fluids and their fumes a...

Page 24: ...of chemicals usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor m...

Page 25: ...age All risks are borne solely by the user 3 1 3 Non intended use The product is not intended for lubrication of runners bearings or other elements for lubrication of elements in or on automobiles for...

Page 26: ...erial number 20XXXXXX www gudel com G del AG Industrie Nord CH 4900 Langenthal A B C E D Fig 3 1 Type plate A Serial number D Pump type B Item number E Build year the first two digits of the se rial n...

Page 27: ...vel depends on the machine properties and the operating conditions Generally the emissions sound pressure level LpA is 80dB A measured at a distance of 1 m from the safety fence and 1 6 m above ground...

Page 28: ...ig 3 3 Dimensions and connections FlexxPump4 B A Hydraulic output Connections Hydraulic Two connections for lubrication lines with a diameter of 6 3 mm Operating voltage The operating voltage is 6 VDC...

Page 29: ...can only be used with a lithium battery at temperatures of below 15 C The temperature has an effect on the battery charge Temperatures above 40 C cause irreversible self discharge or failure of the ba...

Page 30: ...lubrication quantity Splitters only function correctly if 0 5 cm3 of lubricant is produced at their input per lubrication cycle 3 3 2 4 Maximum pressure The maximum pressure at the input of splitters...

Page 31: ...ents further information 2 44 A B D C Fig 4 1 Design of FlexxPump4 B lubrication system A FlexxPump C Y segment combines lubricants B Lubrication line D Splitter separates lubricants Design function O...

Page 32: ...H G F Fig 4 2 Detailed design of FlexxPump4 B A Vent locking mechanism including mag netic peg F LCD display B Covering G Casing C Lubricant cartridge H Active surface D Union ring I Hydraulic output...

Page 33: ...a signal in case of overpressure if the lubricant car tridge is empty and for each piston stroke This makes it possible to process such information further 4 2 2 FlexxPump A battery feeds the product...

Page 34: ...g was previously detected Changes are possible On The green LED flashes every 60 s when the FlexxPump is switched On and there are no errors The FlexxPump is ready for operation On The green LED and t...

Page 35: ...ue for pause time h InF c01 Current set value for number of strokes c InF 06 Current set value for emptying time Tab 4 4 Explanation INF menu SET menu Sub menu Display in LCD Explanation SEt h Operati...

Page 36: ...ally triggered active FIL command the approx imate counter pressure is dis played in bar in the LCD FIL Clr Cancellation of the FIL command during the process Tab 4 8 Explanation of FIL menu Malfuncti...

Page 37: ...Magnetic peg C LCD Set the desired menu item as follows using the magnetic peg 1 Rotate the magnetic peg to OPEN position 2 Remove the magnetic peg out of the opening in the covering 3 Touch the acti...

Page 38: ...r 2 fold Lubricant quantity lubricant quantity lubricant quantity lubricant quantity Fig 4 6 Function Splitter 3 fold 4 2 4 Y segment The quantity of the lubricant at the inputs is combined at the out...

Page 39: ...and monitoring equipment is closed during opera tion DANGER Leaking fluids Oils greases and other operating consumables may leak during the entire service life of the product These leaking liquids are...

Page 40: ...in an environmentally friendly manner NOTE Improper transport Improper handling of the crates can lead to transport damage Do not tip over the crates Avoid heavy vibrations and shocks Observe the sym...

Page 41: ...s D003516 D003517 A B Fig 5 1 Transport information A Transport information for lithium battery for airplane transport B Transport information for lithium battery for truck transport Both transport in...

Page 42: ...unit is repaired 5 4 Installing 5 4 1 Prerequisites Dispose of the packaging in accordance with the local waste regulations 2 121 Checking the deliv ery Check the content of the delivery by comparing...

Page 43: ...3085 A B C Fig 5 2 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump...

Page 44: ...cation system with 3 lubrication points D003487 A B C D F E Fig 5 3 Design FlexxPump4 N B 3 fold A Lubricating pinion not included in the scope of delivery D Splitter B Lubricating element not include...

Page 45: ...n not included in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line diameter 6 3 mm C FlexxPump4 N B...

Page 46: ...elivery F 2 FlexxPump4 N B B Lubricating element not included in the scope of delivery G 3 Axis not included in the scope of de livery C 1 FlexxPump4 N B H 2 Axis not included in the scope of de liver...

Page 47: ...elivery F 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 N B C 1 Axis not included in the scope of de livery H Lubrication lin...

Page 48: ...t the product as follows Prerequisite The hydraulics are connected Prerequisite The covering and the lubricant cartridge have been removed 1 Connect battery to plug 2 Insert battery in casing The prod...

Page 49: ...LCD and the green LED lights up every 60 s The FlexxPump is switched on and ready for operation The FlexxPump lubricates according to the stored settings 5 5 2 Execute FIL menu The FIL menu is used t...

Page 50: ...until the green LED and the LCD flash twice The FlexxPump executes the FIL menu 40 pump strokes The counter pressure values are displayed in bar on the LCD and the green LED lights up during the indi...

Page 51: ...g pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points...

Page 52: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Commissioning OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 52...

Page 53: ...g surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 5 1 Lubricant Clea...

Page 54: ...Commissioning OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 54...

Page 55: ...2 62 2 Current setting of the FlexxPump Chapter 6 6 4 2 68 with the val ues required for the lubrication points 2 57 3 In the event of deviations make changes in the PRO menu Chapter 6 6 2 2 64 The s...

Page 56: ...n and in the lubricant quantity calculator The details on other operating modes are to be considered as supplementary information The product has two operating modes Emptying time mode Et The emptying...

Page 57: ...o be lu bricated A precise recommendation on the lubrication quantity needed can not be made because that depends on various factors The calculations listed here are based on empirical values and lead...

Page 58: ...oint U Recommended lu brication quantity Pt The recommended lubrication quantity Pt can be found in the following table System Size 1 4 Size 5 7 3 lubrication points e g EP TMF TMO 0 9 cm3 100 km 1 2...

Page 59: ...es need to be calculated for P1 Value Formula Unit Running performance of the axle per day V vm x t x POT x 0 036 km day Recommended lubrication quan tity per day P V x Pt 100 cm3 day Emptying time of...

Page 60: ...CD display The control arrow displays the fixed basic structure of the menus Control arrow The action arrow indicates the result after touching the active surface with the magnetic peg Action arrow Un...

Page 61: ...for the FlexxPump is structured as follows OFF InF SEt On OFF On OFF run run Men OFF Pro FIL OFF Pro Men FIL Men On InF Men SEt Men Fig 6 1 Menu navigation Operation OPERATING MANUAL FlexxPump4 B lub...

Page 62: ...he FlexxPump is switched OFF The control system reverts to OFF mode after a completed function The standard setting for the SET menu required by G del allows for the emptying time mode operating mode...

Page 63: ...the active surface once the LCD displays Et and the yellow LED lights up 4 3 Wait until the green LED and the LCD flash twice 5 Select 400 ml cartridge volume 5 1 Touch the active surface with the ma...

Page 64: ...een 1 30 strokes of 0 16 cm3 The FlexxPump automatically calculates the pause time between two dispensing processes in order to achieve the set emptying time in months The function is only available i...

Page 65: ...and the yellow LED lights up 4 3 Wait until the green LED and the LCD flash twice 5 Set the number of strokes 5 1 Touch the active surface with the magnetic peg 2 37 5 2 Remove the magnetic peg from...

Page 66: ...bricant quantity calculator The details on other operating modes are to be considered as supplementary information The function is only available if the FlexxPump is switched On The control system rev...

Page 67: ...d the yellow LED lights up 4 3 Wait until the green LED and the LCD flash twice 5 Set the number of strokes 5 1 Touch the active surface with the magnetic peg 2 37 5 2 Remove the magnetic peg from the...

Page 68: ...on 2 x InF OFF InF b41 06 c01 400 A B C D Fig 6 5 INF menu in emptying time mode A Firmware version of the FlexxPump C Set value for number of strokes B Set value for emptying time in months D Set val...

Page 69: ...n The function is only available if the FlexxPump is switched OFF The control system reverts to OFF mode after a completed function A B C D 2 x InF OFF InF b41 h06 c01 400 Fig 6 6 INF menu in hour mod...

Page 70: ...executed while the FlexxPump is in emptying time mode the set emptying time is shortened 2 x run run On 01 Fig 6 7 RUN menu Execute the RUN menu as follows Prerequisite There is no malfunction at the...

Page 71: ...FlexxPump is switched On and the green LED flashes every 60 s 1 Touch the active surface with the magnetic peg 2 37 2 Remove the magnetic peg from the active surface once the LCD displays OFF and the...

Page 72: ...Operation OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 72...

Page 73: ...d uct performing without malfunction as well as its long service life Work sequences Perform the work sequences in the order described Perform the described tasks at the specified times This ensures a...

Page 74: ...intenance intervals and service intervals When anchoring the product ensure that the boreholes are drilled cor rectly The oils and greases must not get into the drinking water supply Take ap propriate...

Page 75: ...nts listed If uncertain please contact our service departments For more information on the lubricants refer to the tables below For further information refer to the chapter Maintenance tasks and the r...

Page 76: ...cation sys tem FlexxPump Oil Tab 7 2 Lubricant Lubrication system FlexxPump Fig 7 2 Pre lubricating rails and racks Lubrication ex works Specifica tions Lubri cant quantity Location of appli cation Ca...

Page 77: ...Pump Oil Tab 7 4 Lubricant Lubrication system FlexxPump Temperature range 30 C to 20 C The following lubricants are intended for use in the lubrication system at a temperature range 30 C to 20 C Fig 7...

Page 78: ...vals The product is subject to natural wear and tear It wears out which can cause unscheduled downtimes of your system G del defines the service life and maintenance intervals of the product to ensure...

Page 79: ...if necessary With prudent operation you can protect your product Observe the permissi ble performance limits of the product Avoid in particular Operation near or above the permissible performance lim...

Page 80: ...years Tab 7 8 Maintenance intervals in shift operation 5 days a week Operating hours 1 shift opera tion 2 shift opera tion 3 shift opera tion 150 every 18 days every 9 days every 6 days 2 000 every 9...

Page 81: ...ubricant cartridges contain lubricant residues Oils and greases are harmful to the environment Dispose of the lubricant cartridge in an environmentally friendly manner Replace the component every 2 00...

Page 82: ...g B Lubricant cartridge E Casing C Cover Lubrication ex works Specifications Lubricant quan tity Chapter 7 2 2 1 2 76 Chapter 7 2 2 1 2 76 400 ml Tab 7 10 Lubricant Lubrication system FlexxPump Mainte...

Page 83: ...brication system 5 Insert the union ring of the cover into the housing and turn tight in direc tion of the arrow 6 Check the lubrication system 2 87 The lubricant cartridge has been replaced 7 3 2 2 R...

Page 84: ...imultaneously with the lubricant cartridge Use only G del batteries Only then can a sufficient battery charge be guaranteed Immediately replace the battery when error message E3 appears Replace the co...

Page 85: ...y 2 Release plug 3 Attach plug to new battery 4 Insert new battery 5 Fit the lubricant cartridge 2 81 6 Switch on the FlexxPump 2 100 7 Perform special dispensing action Chapter 6 6 6 2 70 The battery...

Page 86: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 86...

Page 87: ...ing pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication point...

Page 88: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 88...

Page 89: ...g surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 11 Lubricant Cle...

Page 90: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 90...

Page 91: ...spection point Description Measures Contamination Check the components for contamination Lubricant pump Lubrication lines Other components Immediately clean away any contamination Loss of lubricant Ch...

Page 92: ...cating film on rails and racks leads to damage to the product This results in operational failure Ensure that there is always a lubricating film on rails and racks during oper ation Perform the descri...

Page 93: ...nnecting cable 3 Disconnect the lubrication lines from the hydraulic outputs 4 Loosen the screws 5 Remove the lubricant pump The lubricant pump has been removed Replacing the lubricant pump Replace th...

Page 94: ...85 A B C Fig 7 8 Installing the lubricant pump A Installation site B Lubricant pump C Screw Install the lubricant pump as follows 1 Mount lubricant pump with two screws M6 L 35 mm The lubricant pump h...

Page 95: ...system with 3 lubrication points D003487 A B C D F E Fig 7 9 Design FlexxPump4 N B 3 fold A Lubricating pinion not included in the scope of delivery D Splitter B Lubricating element not included in t...

Page 96: ...ot included in the scope of delivery E 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery F Lubrication line diameter 6 3 mm C FlexxPump4 N B 6 f...

Page 97: ...very F 2 FlexxPump4 N B B Lubricating element not included in the scope of delivery G 3 Axis not included in the scope of de livery C 1 FlexxPump4 N B H 2 Axis not included in the scope of de livery D...

Page 98: ...very F 2 Axis not included in the scope of de livery B Lubricating element not included in the scope of delivery G 2 FlexxPump4 N B C 1 Axis not included in the scope of de livery H Lubrication line d...

Page 99: ...the product as follows Prerequisite The hydraulics are connected Prerequisite The covering and the lubricant cartridge have been removed 1 Connect battery to plug 2 Insert battery in casing The produ...

Page 100: ...netic peg from the active surface once the LCD displays On and the yellow LED lights up 3 Wait until the green LED and the LCD flash twice If no error is detected On is displayed on the LCD and the gr...

Page 101: ...pinion if necessary then pre lubricate Lubricating element lubricating pinion saturated with lubricant and intact Yes No Does lubricant flow out at lubrication point Yes No Other lubrication points av...

Page 102: ...I II III IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 102...

Page 103: ...g surfaces of the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 7 14 Lubricant Cle...

Page 104: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 104...

Page 105: ...Maintenance technicians The manufacturer s technicians Elkalub FLC 8 H1 mild universal cleaner free from aro matic compounds e g Motorex OPAL 5000 Chapter 7 3 2 3 2 87 Cleaning and checking lubri cati...

Page 106: ...Maintenance OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 106...

Page 107: ...ion to ensure uniform lubrication A B C D E F G Fig 9 7 Replacing the lubricating pinion A Lubrication point E Fastening screw B Screw F Lubricating pinion C Hexagonal socket wrench G Carriage D Cover...

Page 108: ...at the specified times This ensures a long service life for your product Original spare parts Only use original spare parts 2 125 Tightening torques Unless otherwise indicated adhere to the tightenin...

Page 109: ...res Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small WARNING Leaking batteries Battery fluids and their fumes...

Page 110: ...stem if it is defective the splitters the Y segments the lubrication lines or the connection cable with new ones Send the complete lubrication system to G del for repairs Repairs OPERATING MANUAL Flex...

Page 111: ...off and on or acknowledge the error E3 Undervoltage Switch off lubrication system Replace battery Switch on lubrication system E4 internal error Disassemble entire lubrication system with screwed on l...

Page 112: ...Repairs OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 112...

Page 113: ...mables may leak during the entire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance intervals and service intervals When anchoring the...

Page 114: ...detergents Dispose of batteries in an environmentally friendly manner Room Store the product in a dry location For information on the required space and the floor capacity refer to the layout Use a co...

Page 115: ...uts The product has been shut down 9 3 2 Cleaning rust proofing Clean away any dirt and dust from the product Clean the product thor oughly Dispose of any cloths soaked in oil or grease in an environm...

Page 116: ...ks carry out the following jobs Check the lubrication system 2 91 Check lubrication film on rails and racks and pre lubricate if necessary If the machine downtime is longer than four weeks carry out t...

Page 117: ...racks Wear appropriate protective clothing Fig 9 1 Cleaning rails and racks Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Tab 9 1 Cleaning agents Rails and...

Page 118: ...racks and pinions Pre lubricate the rails and racks as follows Prerequisite The rails and racks have been cleaned 1 Switch off the system and secure it with a padlock against being switched on again...

Page 119: ...tem If the machine downtime is longer than one year carry out the following tasks Rinse the lubrication lines with fresh lubricant Replace the lubricating elements and lubricating pinion Replace batte...

Page 120: ...Decommissioning storage OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 120...

Page 121: ...greases and other operating consumables may leak during the entire service life of the product These leaking liquids are harmful to the environ ment Observe the specified maintenance intervals and se...

Page 122: ...n environmentally friendly manner 10 1 2 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product 10 2 Disposal Your product consists of the fo...

Page 123: ...opriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small WARNING Leaking batteries Battery fluids an...

Page 124: ...hod Contaminated materials auxiliary agents Hazardous waste Wood Municipal waste Plastic Collecting point or municipal waste Lubricant Collecting point disposal in accor dance with the safety data she...

Page 125: ...11 Spare parts supply Spare parts supply OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 125...

Page 126: ...Spare parts supply OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 126...

Page 127: ...tion of the issue Drawing number if applicable Regular inquiries If you have questions relating to service please use the service form at www gudel com or contact the responsible service department Fo...

Page 128: ...ervice us gudel com United States Tab 11 1 Service departments Americas Asia Country Relevant service department Phone E mail China G del International Trading Co Ltd Block A 8 Floor C2 BLDG No 1599 N...

Page 129: ...8808 info tw gudel com Thailand G del Lineartec Co Ltd 19 28 Private Ville Hua Mak Road Hua Mak Bang Kapi 10240 Bangkok Thailand 66 2 374 0709 service th gudel com Tab 11 2 Service departments in Asia...

Page 130: ...ncesc 4 1 12 08290 Cerdanyola del Vall s Spain 34 644 347 058 info es gudel com Spain France G del SAS Tour de l Europe 213 3 Bd de l Europe 68100 Mulhouse France 33 1 6989 80 16 info fr gudel com Ger...

Page 131: ...6 28 43 300 Bielsko Bia a Poland 48 33 819 01 25 serwis pl gudel com Latvia Lithuania Poland Ukraine Russia Gudel Russia Yubileynaya 40 Office 1902 445057 Togliatti Russia 7 848 273 5544 info ru gudel...

Page 132: ...rs If you have service inquiries outside of business hours please contact the following service departments Europe G del AG Gaswerkstrasse 26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70...

Page 133: ...Z e g a i r r a C 900 406015 10 00 Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch...

Page 134: ...ions Screws without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables OPERATING MA...

Page 135: ...9 12 9 M3 1 1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 9...

Page 136: ...Torque tables OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 136...

Page 137: ...old 44 Fig 5 4 Design FlexxPump4 N B 6 fold 45 Fig 5 5 Design FlexxPump4 N B 9 fold 46 Fig 5 6 Design FlexxPump4 N B 10 fold 47 Fig 5 7 Connect 48 Fig 5 8 Switch on the FlexxPump 49 Fig 5 9 Execute FI...

Page 138: ...Pump4 N B 6 fold 96 Fig 7 11 Design FlexxPump4 N B 9 fold 97 Fig 7 12 Design FlexxPump4 N B 10 fold 98 Fig 7 13 Connect 99 Fig 7 14 Switch on the FlexxPump 100 Fig 7 15 Identification number of the in...

Page 139: ...rails and racks 51 Tab 6 1 Average lubricant requirement per lubrication point U 58 Tab 6 2 Recommended lubrication quantity Pt 58 Tab 6 3 Calculation formulas Emptying time of the lubricant car trid...

Page 140: ...ons Troubleshooting 111 Tab 9 1 Cleaning agents Rails and racks 117 Tab 9 2 Lubricant Rails racks and pinions 118 Tab 10 1 Disposal material groups 124 Tab 11 1 Service departments Americas 128 Tab 11...

Page 141: ...ing 50 Check settings 55 Checking Lubrication system 51 87 91 101 Cleaning 115 116 Lubrication system 91 Rack 117 Rail 117 Cleaning agents 75 Connect Product 48 99 Connecting Hydraulic system 44 95 Co...

Page 142: ...ions 14 Explanation of symbols 14 F Feedback 107 Feedback on the instructions 107 FIL menu Cancel 50 Execute 49 FlexxPump switch off 71 switch on 49 100 FlexxPump4 B Connections 28 Dimensions 28 Funct...

Page 143: ...110 Lubrication quantity calculator 59 Lubrication system Checking 51 87 91 101 Cleaning 91 Replace battery 83 M Magnetic peg 37 Maintenance tasks 73 After 11 250 hours 91 After 2 250 hours 81 After 2...

Page 144: ...oving 124 Shutdown 115 Protection class 29 Purpose of this document 14 R Rack Cleaning 117 Pre lubricating 118 Rail Cleaning 117 Pre lubricating 118 Removing Lubricant pump 93 Product 124 Repairing Lu...

Page 145: ...38 Splitter 3 fold Function 38 State of the art 16 Storage 113 Storage conditions 113 Structure 31 Switch off FlexxPump 71 Switch on FlexxPump 49 100 Symbol 16 T Technical data 27 Temperature 114 Tem...

Page 146: ...Index OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US 146...

Page 147: ...appendix of this operating manual contains the following documents Layout Spare parts lists Declaration of conformity for TriboServ Appendix OPERATING MANUAL FlexxPump4 B lubrication system 342129562...

Page 148: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 149: ...Layout Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 150: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 151: ...Spare parts lists Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 152: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 153: ...Declaration of conformity for TriboServ See also 2 Declaration of conformity for TriboServ 155 Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 154: ...Appendix OPERATING MANUAL FlexxPump4 B lubrication system 3421295627_v1 0_EN US...

Page 155: ......

Page 156: ...r Date G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Fax 41 62 916 91 50 E mail info ch gudel com www gudel com larwue 1 0 02 03 2021 OPERATING MANUAL FlexxPump4 B lubrication system 34212956...

Page 157: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland info ch gudel com www gudel com...

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