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GT POWER GT200W, Operating Instructions Manual

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GT200W

PROFESSIONAL WELDER GENERATOR

Summary of Contents for GT200W

Page 1: ...GT200W PROFESSIONAL WELDER GENERATOR...

Page 2: ...stralia Key product categories are welding equipment air compressors power generators and cleaning equipment Euroquip s slogan is empowering industries find out more about the advantage Euroquip bring...

Page 3: ...Welder GeneratorControls 12 Engine Operation 13 Welding Operation 14 Auxiliary Power Operation 15 Electrode Selection Guide 16 Power Applications 17 Basic MMA Welding Guide 18 MMA Welding Techniques 1...

Page 4: ...unction it will provide years of exceptional performance in the field or in the workshop with a welding duty cycle of 60 180 amps This machine is equipped standard with an industrial fully welded tube...

Page 5: ...t Electric Start Manual Choke Electronic Ignition Capacities Fuel 18L Oil 1 1L RATED OUTPUT WELDER Amps DC Constant Current 200A Duty Cycle 60 180A Volts Rated Amperes 26V Max Output OUTPUT WELDER GEN...

Page 6: ...ction is re quired No manual change is needed The gasoline engine controls include a recoil starter choke and stop switch See the EN GINE OPERATION section of this manual for details about starting ru...

Page 7: ...ther machine And of course make sure that en gine exhaust is ventilated to an open outside area The GT200W must be used outdoors Do not set the machine in puddles or otherwise sub merge it in water Su...

Page 8: ...d maintenance instructions supplied with this ma chine before you operate the GT200W Oil The GT200W is shipped without engine oil ADD OIL BEFORE YOU START THE ENGINE Ap prox 1100ml Do not screw in dip...

Page 9: ...ference 1 Fuel Tank 2 Fuel Tank Cap 3 Wheel 4 Lead Acid Battery 5 Oil Filler Plug Obscured 6 Oil Drain Plug 7 Handle 8 24A Circuit Breaker 9 Engine Ignition Switch 10 5 Function Hour Meter 11 32A Sing...

Page 10: ...e driven welder supplies power must a be grounded to the frame of the welder using a grounded type plug or b be double insulated When this welder is mounted on a truck or trailer the machine grounding...

Page 11: ...re a large current when starting See GENERATOR POWER APPLICATIONS in this Opera tion section of this manual for required starting wattages Some synchronous motors may be fre quency sensitive to attain...

Page 12: ...er output terminal can be used for either cable 5 GROUND STUD Provides a connection point for connecting the machine case to earth ground for the safest grounding procedure 6 32A SINGLE PHASE RECEPTAC...

Page 13: ...speed and load until the choke is fully open in RUN During engine warm up the equipment can be operated FOR A HOT ENGINE 1 Open the fuel shutoff valve 2 Place the choke lever in the RUN position CAUT...

Page 14: ...clean and properly maintained If you use an alternate fuel tank or supply be sure to install an in line fuel filter Do not pull the recoil starter with the choke in the CHOKE position more than one ti...

Page 15: ...e size and type of rod used To Use the GT200W for Welding 1 Insert push and turn connectors on weld ing cables into the respective sockets on the welding machine Make sure they are firmly locked in pl...

Page 16: ...0 80 110 80 125 105 125 125 145 80 125 SHEET THICKNESS 3 2mm and thinner 3 2mm and thicker Electrode Selection Guide For example a device rated 230V 10A will need 2300W of power 230 x 10 2300 You can...

Page 17: ...Hand Drill 3 8 700 1500 Watt Heater 1500 Hedge Trimmer 450 Light Bulb 100 Reciprocating Saw 900 Radial Arm Saw 2600 Radio 50 Refrigerator Freezer small 600 1500 2400 Slow Cooker 200 Submersible Pump 1...

Page 18: ...tions and for repair work on castings etc it will be necessary to cut or grind an angle between the pieces being joined to ensure proper pen etration of the weld metal and to produce sound joints In g...

Page 19: ...ht and do as much work as possible sitting down Don t hold your body tense A tense body will soon make you feel tired Relax and you will find the job becomes much easier Wearing a leather apron and ga...

Page 20: ...This is to prevent contraction stresses from the cooling weld metal pulling the plates out of alignment Plates thicker than 6 0mm should have their mat ing edges bevelled to form a 70 to 90 included...

Page 21: ...E7014 Stick electrode at 100 amps position angle iron with one leg horizontal and the other vertical This is known as a horizontal vertical HV fillet Strike the arc and immediately bring the electrod...

Page 22: ...deposit is rather convex due to the effect of gravity before the metal freezes Tilted 10o in line of travel Overhead Fillet Weld Fig 1 28 Angle tacked to pipe 45o to plate Use a short arc and do not a...

Page 23: ...GT200W PROFESSIONAL WELDER GENERATOR 23 www gtpower co nz MMA Troubleshooting...

Page 24: ...17738 Rotor These accessories listed are available from your GT Power Distributor See your GT Power Distributor or look online at www gtpower co nz for other accessories and consumables available PAR...

Page 25: ...tion or daily BE SURE TO MAINTAIN THE OIL LEVEL Change the oil the first time after 20 hours of operation Then under nor mal operating conditions change the oil after every 100 hours or once a year wh...

Page 26: ...ed Severe personal injury and damage to the machine can result if operated at speeds above maximum Adjustments to the engine are to be made only by a GT Power Authorised Service Facility Spark Plug Se...

Page 27: ...oting Guide is provided to help you locate and repair possible machine malfunctions Simply follow the three step procedure listed below 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM S...

Page 28: ...field circuit 4 Rheostat lead broken 5 Dirty slip rings 6 Faulty rheostat 7 Faulty field bridge rectifier 8 Faulty field capacitor 9 Faulty stator field winding 10 Faulty rotor 1 Loose connector to o...

Page 29: ...re compressed air in spark plug port while pulling recoil starter Re install spark plug 2 Spark plug may be faulty 3 Air filter element saturated with water and or oil Replace 1 Engine is not fully wa...

Page 30: ...GT200W PROFESSIONAL WELDER GENERATOR 30 www gtpower co nz Wiring Diagram...

Page 31: ...sonnel should install use or service this equipment Observe additional Safety Guidelines detailed throughout this manual Symbols Safety Instructions WARNING ELECTRIC SHOCK can kill Do not touch electr...

Page 32: ...s in good condition Also wear safety glasses in work area AT ALL TIMES Safety Depends On You GT POWER welding and cutting equipment is designed and built with safety in mind However your overall safet...

Page 33: ...Keep hands hair clothing and tools away from V belts gears fans and all other moving parts when starting operating or repairing equipment 1 e In some cases it may be necessary to remove safety guards...

Page 34: ...or metal to be welded to a good electrical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding ma chine in good safe operating condi tion Replace damaged insulation 3...

Page 35: ...lace air and cause injury or death Always use enough ventilation especially in confined areas to ensure breathing air is safe 5 e Read and understand the manufactur Welding and Cutting Sparks can Caus...

Page 36: ...shielding gas for the process used and properly operating regulators designed for the gas and pres sure used All hoses fittings etc should be suitable for the application and main tained in good condi...

Page 37: ...red under warranty Failure caused by incorrect operation of the prod uct lack of proper care and maintenance of the product external damage external circumstances such as contaminated fuel or poor wat...

Page 38: ...______________ Model __________________________________ Date Purchased __________________________ Retailer Purchased From ___________________ Please attach your proof of purchase here Scan here to reg...

Page 39: ...GT200W PROFESSIONAL WELDER GENERATOR 39 www gtpower co nz...

Page 40: ...omer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest distrib...

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