GSWeb Playground Equipment GS-W1004 Installation Manual Download Page 1

SINGLE MAST NET CLIMBER

MODEL NO.

GS-W1004

GSWeb Playground Equipment

1

INSTALLATION MANUAL

Safety Checklist after first assembly

Test intervals of  Safety: 6 months

Test Component and contents:

1. Removing the reticulated system:
- Check of removing condition each rope
- Screwing the turn buckle and conversion the turnbuckle

in anchors plate(see for this workstep turnbuckle assembly)

2. Abrasion condition of rope:
- Checking of all rope surface
- Strengthned of rope: Coating on the surface
3. Attachment condition of the anchors plate and turnbuckle
4. Screwing condition of all bolt
5. Galvanizing condition of  the steel component:
- Protection of steel component from corrosion.

Measure

In case of the appearance the defect detail is 
repaired usually within 3 days after checking.

GSWEB PLAYGROUND EQUIPMENT

1046-3, Najeon-ri, Saengnim-myeon, Gimhae-si
Gyeongsangnam-do, 621-821, Republic Of Korea   
Tel) +82. 55. 326. 9096~7  
Fax) +82. 55. 326. 9022
E-mail) [email protected]
Web site) www.gsweb21.com

Summary of Contents for GS-W1004

Page 1: ...sion condition of rope Checking of all rope surface Strengthned of rope Coating on the surface 3 Attachment condition of the anchors plate and turnbuckle 4 Screwing condition of all bolt 5 Galvanizing...

Page 2: ...gest connection materials in the industry including a steel wire core in our edge ropes and connection points crushed in place with over 75 tons of pressure to ensure long life of the games and maximu...

Page 3: ...7 CSA Z614 The use zone for stationary play equipment shall extend no less than 72 in 1830mm from all sides of the play structure Fall Height 2000mm from surface Safety area and Fall Height zone The F...

Page 4: ...12 300mm P2 Depth of concrete footing 35 900mm 19 2 3 500mm Figure 3 Foundation section view Foundation Please refer to GS W1004 drawing for exact installation dimensions Figure 4 Excavate enough mat...

Page 5: ...oting and Anchor plate layout Note Total distance from front of block to front of block is 6 500mm 11 500mm Foundation Layout 100 200 100 4 4 Anchor Plate position Positioning Anchor plate on footing...

Page 6: ...b b wood support frame for concrete NOTE Use anchor plate as guide for exact measurements Assemble wooden support frames 8 frames 47 1200mm L x 39 1000mm W x 35 900mm H 4 frames 24 600mm L x 24 600mm...

Page 7: ...ing work Concrete Pour concrete into wooden support frame until flush to top edge Allow 3 5 days for concrete to cure before proceeding to next step Concrete is to be wet concrete with minimum 25 MPA...

Page 8: ...SWeb Playground Equipment 8 Figure 8 remove wood support frame Remove wood support frame from dry concrete blocks After concrete has cured enough remove frame and replace soil in area around footing t...

Page 9: ...NET CLIMBER MODEL NO GS W1004 GSWeb Playground Equipment 9 Figure 9 Attach Anchor plate to footing with flat washer locking washer and nut c Anchor Plate a Main post Plate b Sub post Plate Anchor Pla...

Page 10: ...GSWeb Playground Equipment 10 STEP 1 Figure 10 Find Nylon String STEP 2 Figure 11 Insert Post following Nylon string Nylon string Post Assembly Insert Post following nylon string NOTE Remove string p...

Page 11: ...equired to insert cap into post Figure 14 Post cap assembly STEP 3 Figure 12 Insert Post into the Center of Net Place Cap on Post Thread the mast through the net s center per diagrams below or followi...

Page 12: ...layground Equipment 12 A B Figure 16 Main post Connector assembly M22 X L80 BOLT NUT It is strongly recommended that 3 4 workers lift the net into place A B C Working process Figure 15 Sub Post assemb...

Page 13: ...fter standing up the Net Attach remaining rope and Turnbuckles Figure 18 Loosen Turnbuckle all the way about 100mm leaving only 4 or 5 threads attached A B C D B C D A Figure 17 Stand net up M22 X L11...

Page 14: ...plate Turnbuckle Figure 20 Tightening Turnbuckles b Tighten Rope with Turnbuckles at the Same time Tighten Rope with Turnbuckles at the Same time a a b b NOTE Make sure post is level before tightening...

Page 15: ...subsequent checks on tension should be carried out at monthly intervals and adjusted as required This will increase the overall longevity of the product Checking 1 month Refer to IPEMA and TUV maintan...

Page 16: ...5 6 14 13 9 2 1 main post 2 sub post 3 multi compound rope 4 post cap 5 turn buckle 6 anchor shackle 7 shock proof ring 8 H T bolt nut washer M22 X L110 9 H T bolt nut washer M22 X L80 10 U bolt 11 m...

Page 17: ...004 GSWeb Playground Equipment 17 A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope Periodic checks on tension will assist in the durability o...

Page 18: ...risk should be corrected without delay If this is not possible the equipment should be secured against use e g by immobilization or removal There should be written operational procedures covering the...

Page 19: ...c maintenance of any impact attenuating surfaces d lubrication of bearings e markig of equipment to signify loose fill finished surface level f cleaning g removal of broken glass and other debris or c...

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