Page 1: ......
Page 2: ...assembly TBNU22 8 NUTS M22 TBWA22 8 WASHERS M22 TBSW22 8 SPRING WASHERS M22 8 PCUB12 2 SET U BOLTS M12 Stainless Steel post cap assembly BASE 9 MPP 1 SET MAIN POST PLATE 124 X 124 Galvanized Steel 10 L B78 4 L ANCHOR BOLTS M22 X L500 Galvanized Steel L N78 8 NUTS M22 Galvanized Steel L SW78 4 SPRING WASHERS M22 Galvanized Steel L W78 4 WASHERS M22 Galvanized Steel 11 ACP 4 ANCHOR PLATE 600 X 200 G...
Page 3: ... 2 Abrasion condition of rope Checking of all rope surface Strengthned of rope Coating on the surface 3 Attachment condition of the anchors plate and turnbuckle 4 Screwing condition of all bolt 5 Galvanizing condition of the steel component Protection of steel component from corrosion Measure In case of the appearance the defect detail is repaired usually within 3 days after checking GSWEB PLAYGRO...
Page 4: ... content and the strongest connection materials in the industry including a steel wire core in our edge ropes and connection points crushed in place with over 75 tons of pressure to ensure long life of the games and maximum safety for the children GS Web Nets help bring movement balance exercise and fun back into the playground Ages 6 to 12 years Capacity 46 children Size L 32 6 9 9m W 32 6 9 9m H...
Page 5: ...ment shall extend no less than 72 in 1830mm from all sides of the play structure Fall Height 850mm from surface Safety area and Fall Height zone The Fall height on the extennal surface of a pyramid shaped space net is the highest point attainable on the edge of the structure where an unimpeded fall to the protective surface is possible This height is based on the centre of gravity height of the ma...
Page 6: ... Depth of concrete footings 27 700mm 31 800mm Figure 4 Foundation section view Foundation Please refer to GS W1002 drawing for installation dimension Figure 3 Excavate enough materials to allow for proper depth of concrete footings Also ensure that there is enough space to allow the frame to be positioned properly Anchor wood support frame to ground with pickets to prevent the frame from moving wh...
Page 7: ...r hole Front edge of anchor plate must be installed 4 100mm from the edge of concrete footing 100 200 100 Figure 5 Footing and anchor plate layout Note Total distance from front of block to front of block is 45 11 14000mm Imperial Metric conversion 22 11 1 2 7000mm 32 5 3 4 9900mm 4 4 Anchor Plate position Foundation Layout ...
Page 8: ...semble wooden support frames 4 frames 39 1000mm L x 35 900mm W x 27 700mm H 1 frame 27 700mm L x 27 700mm W x 31 800mm H Use min plywood not included in package a wood jig for Anchor plate b wood support frame for concrete NOTE Use anchor plate as guide for exact measurements 5 7 7 7 7 Concrete Foundation ...
Page 9: ...ting work Concrete Pour concrete into wooden support frame until flush to top edge Allow 3 5 days for concrete to cure before proceeding to next step Concrete is to be wet concrete with minimum 25 MPA 3500PSI concrete footing work Pour wet concrete in the wooden support frame Concrete Footing ...
Page 10: ... GSWeb Playground Equipment 8 Figure 8 remove wood support frame Remove wood support frame from dry concrete blocks After concrete has cured enough remove frames and replace soil around the footings to subgrade level Remove Wood Support Frame ...
Page 11: ...2 GSWeb Playground Equipment 9 Figure 10 Attach Anchor plate to footing with flat washer locking washer and nut a Anchor Plate b Post plate Figure 9 Concreted blocks Clean threads of L Anchors b Post plate a Anchor Plate Anchor Plate Assembly ...
Page 12: ...2 GSWeb Playground Equipment 10 STEP 1 Figure 11 Find Nylon String STEP 2 Figure 12 Insert Post following Nylon string Nylon string Post Assembly Insert Post following nylon string NOTE Remove string prior to placing cap on post Post Assembly ...
Page 13: ...ert cap into post Figure 15 Post cap assembly STEP 3 Figure 13 Insert Post into the Center of Net Place Cap on Post Thread the mast through the net s center per diagrams below or following factory installed guide string Press the cap already attached to the top of the net into the mast s top end Joint Post and Cap with U BoltAttaching Cap to Post ...
Page 14: ...C Safety Cable Attaching Attach safety cable to anchor plates A B C as shown in Figure 16 A A B C B C Figure 17 Safety cable Assembly After successfully preparing the net and mast assembly attach safety cable with M22 X L110 H T Bolt to Anchor plate as shown below M22 X L110 H T Bolt Safety rope Fixing ...
Page 15: ... W1002 GSWeb Playground Equipment 13 Figure 19 Safety cables attached Figure 18 Centre Post A C D E A E B C Working Process B D It is strongly recommended that 5 7 workers or a machine be used to lift the net into place Standing the net ...
Page 16: ...eb Playground Equipment After standing up the Net Attach remaining safety rope and Turnbuckles Figure 21 Loosen Turnbuckle all the way about 100mm leaving only 4 or 5 threads attached A B C D E F F C B D A E Figure 20 Stand Net up Stand Net up 14 ...
Page 17: ... Tightening Turnbuckles a a b b Figure 23 Turnbuckle assembly M22 X L110 H T Bolt Tighten Cable with Turnbuclke at the Same time Tighten Cable with Turnbuclke at the Same time a a b b NOTE Make sure post is level before tightening and remains level during process Attaching Turnbuckle to Anchor Plates 15 ...
Page 18: ...nsion should be carried out at monthly intervals and adjusted as required This will increase the overall longevity of the product Checking 1 month Refer to IPEMA and TUV maintance system After Net structure tension is completed the net will stretch slightly over the first four weeks of use Following this initial period the net needs to be fully re tensioned by Turnbuclke after 1 year Figure 24 com...
Page 19: ...round Equipment 1 main post 2 multi compound rope 3 post cap 4 turn buckle 5 anchor shackle 6 shock proof ring 7 H T bolt nut washer 8 U bolt nut washer 9 main post plate 10 L anchor bolt nut washer 11 Anchor plate 1 2 10 6 11 7 10 4 5 8 3 9 PARTS LIST 17 ...
Page 20: ...O GS W1002 GSWeb Playground Equipment A weekly check of the activity net is recommended to ensure that no acts of vandalism have damaged the rope Periodic checks on tension will assist in the durability of the product Maintenance 18 ...
Page 21: ... risk should be corrected without delay If this is not possible the equipment should be secured against use e g by immobilization or removal There should be written operational procedures covering the measures to be taken in the event of accidents fire and the like Until unsafe equipment is repaired and released for use access by the public should be prevented Information about accidents brought t...
Page 22: ... c maintenance of any impact attenuating surfaces d lubrication of bearings e markig of equipment to signify loose fill finished surface level f cleaning g removal of broken glass and other debris or contaminants h restoring loose fills to the correct level and i maintenance of free space areas D Corrective maintenance Corrective maintenance should include measures to correct defects or th re esta...
