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PNEG-2023

Metric In-Line Mount and
Cross-Cut Mount Flush Style
Intermediate Discharge Gates

Installation Manual

PNEG-2023

Version: 3.0

Date: 10-20-21

Summary of Contents for PNEG-2023

Page 1: ...PNEG 2023 Metric In Line Mount and Cross Cut Mount Flush Style Intermediate Discharge Gates Installation Manual PNEG 2023 Version 3 0 Date 10 20 21...

Page 2: ...rements EN ISO 80079 37 2016 Explosive atmospheres Part 37 Non electrical equipment for explosive atmospheres Non electrical type of protection constructional safety c control of ignition sources b li...

Page 3: ...ensions 14 Cut Trough Bottom for Gate Placement 15 Manual Gate Installation 16 Motor Driven Gate Installation for Cross Cut Discharge Gate 17 Motor Driven Gate Installation for In Line Mount Discharge...

Page 4: ...Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This eq...

Page 5: ...GER WARNING CAUTION NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation w...

Page 6: ...eep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the m...

Page 7: ...accordance with applicable local codes National Electrical Code for the US Canadian Electric Code or EN60204 along with applicable European Directives for Europe Make sure equipment and bins are prop...

Page 8: ...r discharge i e not connected directly to a conveyor the exposed inlet or outlet shall be fitted with a duct or spout which provides a safe distance between the moving parts and any personnel This inc...

Page 9: ...Stops all equipment immediately when pressed b Must remain engaged until manually disengaged c Equipment shall not immediately re start when the emergency stop is re set 5 Door safety interlocks where...

Page 10: ...boundary of ATEX zone 21D 2 Connection of the motor thermistors shall be made to the safety controls to bring the entire handling system to a stop or provide a warning in the event of the motor or gea...

Page 11: ...Discharge Gates 11 Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for yo...

Page 12: ...nois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decal Description Located on the In Line Mount and Cross Cut Mount Discharge Gates DC 1248 Decal Warning Slide Gate Each slide gate shal...

Page 13: ...717GM X22 20 C 40 C 10 September 2021 0 33 kw 3 400V AC 0 7A 50 Hz II3D Ex h IIIB T125 C Dc 3x 0 0626 m s 17 x 17 Max Gate Speed Ambient Temperature SN Date Size AGCO Hungary Kft Aliz Street 4 Hungary...

Page 14: ...5 35 3 4 1123 95 44 1 4 14 In Line 457 2 18 914 4 36 2413 95 Cross Cut 1163 65 45 813 908 05 35 3 4 1225 55 48 1 4 16 In Line 508 20 914 4 36 2413 95 Cross Cut 1163 65 45 813 908 05 35 3 4 1327 15 52...

Page 15: ...oss cut gates 4 Center this dimension B around the point found with the dimension A and cut the bottom as straight as possible on either side of the center 5 Weld the extra angle iron flanges 3 provid...

Page 16: ...ighten the set screw This gate can be operated by a chain cable or hand wheel 7 See Figure 3C 2 All flush mount style gates have a double gear rack for slide actuation 3 The slide plate rides on 35 mm...

Page 17: ...r Driven Gate Installation for Cross Cut Discharge Gate Installing the Motor Bracket 1 Install the motor bracket 9 to the gate Then attach the motor 8 to the bracket 9 as shown in Figure 3D using the...

Page 18: ...ate Installation for In Line Mount Discharge Gate Installing the Motor Bracket 1 Install the motor bracket 9 to the gate Then attach the motor 8 to the bracket 9 as shown in Figure 3E using the provid...

Page 19: ...switches are installed on the opposite corners to the inside of the gate frame See Figure 3F Figure 3F 2 Install the limit switch 13 to the inside of the gate frame 4 Knock out the hole 12 where indi...

Page 20: ...Continued 3 Install the switch levers vertically When the switch target on the gate push in the limit switch arm vertically the motor will stop See Figure 3H and Figure 3I Figure 3H Closed Position F...

Page 21: ...Figure 3J 3 After switches are securely fastened adjust lever arms so they come in contact with tripper blocks 22 on underneath side of the slide plate 4 Disconnect the power at the electrical panel...

Page 22: ...e Intermediate Discharge Gates In Line Discharge Gate Limit Switch Installation Continued Figure 3K Figure 3L Ref Description Ref Description 19 Limit Switches 23 Side view shown without side for clar...

Page 23: ...Intermediate Discharge Gates 23 In Line Discharge Gate Limit Switch Installation Continued Figure 3M GATE CLOSED POSITION shown without side for clarity Figure 3N GATE OPENED POSITION shown without si...

Page 24: ...nnections with a silicon based caulk to make weather resistant 3 It may be necessary to drill the holes in the trough side flange See Figure 3O 4 There are no carry over bars to adjust the carry over...

Page 25: ...shaft on both bearings See Figure 3P 2 Remove the bearing on the long side of the shaft 5 3 Flip shaft and re install the bearing 4 Tighten the set screws on the shaft 5 On guard move filler plate to...

Page 26: ...peration 1 Visually inspect the bearings for signs of over heating loss of grease and wear 2 Check the cooling fans on motor and gear reducer are clean 3 Check the cooling fan and air inlets on motor...

Page 27: ...4 ATEX Compliant RSG Slide Gates PNEG 2023 Metric In Line Mount and Cross Cut Mount Flush Style Intermediate Discharge Gates 27 Wiring for Motor Control Circuit Figure 4A Example Motor Control Circuit...

Page 28: ...Wiring for Safety Control Circuit Figure 4B Example Safety Control Circuit Ref Description Ref Description 28 Safety Circuit Re Set 32 Safety Switch If Required 29 Motor Contactor N C 33 Motor Therma...

Page 29: ...thorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any...

Page 30: ...lations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 44...

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