PNEG-1162CEX
CE Compliant GSI Grain Stir-Ator
Owner’s Manual
Version: 5.0
Date: 10-13-20
Page 1: ...PNEG 1162CEX CE Compliant GSI Grain Stir Ator Owner s Manual PNEG 1162CEX Version 5 0 Date 10 13 20...
Page 2: ...Group II Equipment Category 3 Combustible material Grain Dust Minimum ignition temperature 180 C Maximum design surface temperature T4 125 C Ex II3D Ex h IIIB T125 C Dc In accordance with the followi...
Page 3: ...3 Connection to Power Supply 34 Stir Guard 34 Install Augers 34 Chapter 5 Electrical Installation 37 ATEX Rating 37 Control System 37 Tilt Switch 38 Slip Ring 38 CEX Stir Ator Control 39 Wiring for CE...
Page 4: ...st stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be install...
Page 5: ...ICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can...
Page 6: ...d back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be s...
Page 7: ...bin it is best to position the trolley at the bin wall to eliminate possible damage to the Stir Ator or bin ST 0011 2 Stay Clear of Rotating Parts Do not enter the bin while the equipment is in opera...
Page 8: ...Because the equipment is suspended from chains in the center be cautious of positioning ladder against the equipment The equipment can move or swing from the weight of a person climbing on the ladder...
Page 9: ...ng the Stir Ator operate in an empty bin will cause damage to the unit and the bin Stay Clear of Hoisted Equipment Always use proper lifting or hoisting equipment when assembling or disassembling equi...
Page 10: ...ty Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and pers...
Page 11: ...orm service work in a partially filled grain bin The ladder can sink into the grain causing it to fall 8 Notice of noise and dust hazard The Stir Ator runs at noise levels below 70 db and should not p...
Page 12: ...access hatch must not allow equipment to immediately restart 6 Door safety and emergency stops should be connected to a safety control circuit designed to achieve a minimum performance level PL c in a...
Page 13: ...lds in place 3 Prior to inspecting servicing lubricating or adjusting the Stir Ator ensure the isolator switch is locked in the OFF position with the only key in the possession 4 Do not operate the St...
Page 14: ...r DC 2163 Decal Danger High Voltage LG CE CSA Harmonized Top of gear motor track frame DC 2164 Decal Chain Warning 2 x 4 1 2 Both sides of bottom motor mounting rail in trolley and both sides of optio...
Page 15: ...Automatikus Machinery automatische machines GSI Group 217 226 4421 Autom tisk Ma nas Automatinis Machinery machines automatiques Maquinaria autom tica macchine automatiche automatiska maskiner Otomat...
Page 16: ...m3 with moisture level not exceeding 18 Bin Size Triple Auger 18 5 5 m 21 6 4 m 415 Kg 24 7 3 m 432 Kg 27 8 2 m 453 Kg 30 9 1 m 477 Kg 33 10 1 m 497 Kg 36 11 0 m 526 Kg 42 12 8 m 567 Kg 48 14 6 m 608...
Page 17: ...other objects in the bin See Figure 4F on Page 19 for recommended minimum dimensions NOTE Internal ladders must be removed before installing stirrers 2 Mark the correct height and drill an 8 mm hole...
Page 18: ...not foul the track wheels when fitted See Figure 4D Figure 4D Check clearance between long bin bolts Suspension Chain Installation Suspension chains can now be lowered through the roof center hatch 1...
Page 19: ...t GSI Grain Stir Ator 19 Figure 4E Suspension Bar and Chain Locations Figure 4F Typical Safety Switch Installation Ref Description A Single Double Auger Bar B Triple Auger Bar C Shut Off Chain D Safet...
Page 20: ...ls together spacing them approximately 200 mm apart See Figure 4G Figure 4G Place Stirrer Rails 2 Fit the outboard frame end B using six 6 flange bolts nuts and lock washers Ensure the bolt heads are...
Page 21: ...or wider grain bins require the trolley hold down F rods to be moved to the bottom hole position This is done by removing the cotter pin and pulling the rod out and reinserting it in the bottom holes...
Page 22: ...he trolley in relation to the track drive unit and bin wall 6 Fit the auger trolley drive post H and arm G using the lower hole in the post and two 2 cotter pins one below one above the trolley provid...
Page 23: ...nd Arm Use lower holes 7 Now bolt the inboard I bin center frame end onto the rails A using the flange bolts D provided See Figure 4N Figure 4N Fit Inboard Bin Center Frame End Ref Description G Auger...
Page 24: ...of the rail A See Figure 4O Figure 4O Correct Hold Down Rod Position 9 The yoke assembly J is attached to the frame rails by placing the pivot tube into the center frame support Secure by placing a co...
Page 25: ...frame rail A with two 2 3 8 x 1 flange bolts N lock washers O and hex nuts P Bolt heads must be inside the rails to prevent interference with the trolley See Figure 4R below and Figure 4S on Page 26...
Page 26: ...in Stir Ator Figure 4S Fit End Yoke 11 Attach the end yoke M to the main tube Q as shown in Figure 4T Figure 4T Fit End Yoke to Tube Ref Description M End Yoke N 3 8 x 1 Flange Bolts O 3 8 Lock Washer...
Page 27: ...the slip ring unit R to the center yoke assembly using a 1 2 x 3 bolt S lock nut T and roll pin U as shown in Figure 4U and Figure 4V Figure 4U Slip Ring Unit Figure 4V Fit Slip Ring Unit Ref Descript...
Page 28: ...nchor plate V as shown in Figure 4W Figure 4W Fix Slip Ring Anchor Plate 14 Attach the slip ring R top shaft support bracket W as shown in Figure 4X Figure 4X Fix Top Shaft Bracket Ref Description V A...
Page 29: ...late is the correct way up as shown Figure 4Y Fix Beam Box Mounting Plate 16 Attach the cable support arm AA as shown in Figure 4Z Use two 2 1 4 x 5 8 flange whiz lock screws and nuts AB Check the pla...
Page 30: ...four 4 5 mm self tapping screws See Figure 4AA and Figure 4AB Figure 4AA Beam Box Figure 4AB Mount Beam Box on Plate The unit is now ready for initial wiring It is important that this is done before a...
Page 31: ...igure 4AC Drive Wire Attachment 2 Connect trolley drive arm to cable connector using one 1 2 SAE flat washer and 5 32 x 1 cotter pin See Figure 4AD BE SURE CABLE CONNECTOR IS AS SHOWN IN PHOTO If asse...
Page 32: ...Assemble the T piece See Figure 4AF Straight suspension bar requires no assembly Figure 4AF Assemble T Suspension Bar 2 Slide the attachment link B over the suspension bar A and fix it to the upper s...
Page 33: ...er the lower track edge secure with two 2 5 32 x 1 cotter pins See Figure 4AH Figure 4AH Fit Hold down Pins 3 To prevent the stirrer from moving on the rails we recommend locking it in place with vise...
Page 34: ...o remove any burrs from the cut edge 7 To prevent the auger flight from coming away at the cut end the flight should be welded to the rod using 20 mm tack welds starting at the end of the flight and r...
Page 35: ...AND SUBSEQUENT BREAKAGE NEVER ATTEMPT TO EXTEND AND AUGER BY ADDING ADDITIONAL PIECES Figure 4AI Weld Flight on Cut End 8 Drill a 8 mm diameter hole about 8 mm deep into the auger shaft 38 mm from th...
Page 36: ...igure 4AK Insert Auger into Stub Shaft 11 To replace the auger unbolt the auger clamp and remove clamp and spring pin This will allow the auger to be removed 12 At this stage it is wise to manually mo...
Page 37: ...circuit should include a safety controller with inputs and outputs as shown in Figures 5A 5C on Pages 39 41 2 Main power isolation switch is required at the control panel 3 A service disconnect switc...
Page 38: ...l voltages are supplied to the Stir Ator via the rotary slip ring This is provided with 18 numbered circuits The slip rings will be clearly marked with the relevant current ratings which must be adher...
Page 39: ...5 Electrical Installation PNEG 1162CEX CE Compliant GSI Grain Stir Ator 39 CEX Stir Ator Control Figure 5A CEX Stir Ator Control Panel...
Page 40: ...5 Electrical Installation 40 PNEG 1162CEX CE Compliant GSI Grain Stir Ator Wiring for CEX Stir Ator Control Panel Figure 5B Wiring Diagram for CEX Stir Ator Control Panel...
Page 41: ...5 Electrical Installation PNEG 1162CEX CE Compliant GSI Grain Stir Ator 41 Main Electrical Closet Wiring for Stir Ator Figure 5C Main Electrical Closet Wiring for Stir Ator...
Page 42: ...to trolley terminal box 19 Core x 1 5 mm HO7 RN Figures 5D 5F on Pages 42 43 Trolley terminal box to auger motors 1 2 and 3 4 Core x 1 5 mm HO7 RN Figure 5G on Page 43 Trolley terminal box to track mo...
Page 43: ...5 Electrical Installation PNEG 1162CEX CE Compliant GSI Grain Stir Ator 43 Figure 5F Figure 5G Ref Description B Beam Box Ref Description C 4 Core H07 Cable D Auger Motor Cable Gland C D...
Page 44: ...made commissioning should follow this sequence 1 Electrical safety tests in accordance with EN60204 and local codes and laws 2 Rotation checks This must be done BEFORE auger shafts are fitted 3 Set up...
Page 45: ...angle of between 4 and 6 For setting up a digital inclinometer is required See Figure 5J Figure 5J Digital Inclinometer To prevent damage in transit the pendulum in the switch is locked with packing T...
Page 46: ...e circuit is closed track motor running 5 Rotate the augers back to 7 from vertical and fix in that position See Figure 5M Figure 5M Auger Rotation 6 Now adjust the tilt switch angle so that the meter...
Page 47: ...ers have not become compacted they will run and should continue running 2 If the augers are compacted and cannot run shut the power OFF and lock it so that the augers cannot start inadvertently Never...
Page 48: ...48 PNEG 1162CEX CE Compliant GSI Grain Stir Ator NOTES...
Page 49: ...embly See Page 50 51 2 CE Stir Ator Yoke Assembly See Page 52 53 3 Frame End Inboard Weldment Assembly See Page 54 4 Frame Rail Bundle Assembly See Page 55 5 Drive Arm Assembly See Page 56 6 CE Stir A...
Page 50: ...7 Parts List 50 PNEG 1162CEX CE Compliant GSI Grain Stir Ator Metric Stir Ator Assembly...
Page 51: ...7 106B111M Trolley Cord Support Weldment 1 8 106B114 Leveling Disc and Clamp 3 9 105N0064M Suspension Bar Bundle TA RG 1 10 S BM10040 Bolt HHCS M10 x 40 ZN Class 8 8 12 11 S FNM10 Flange Nut M10 ZN 8...
Page 52: ...7 Parts List 52 PNEG 1162CEX CE Compliant GSI Grain Stir Ator CE Stir Ator Yoke Assembly...
Page 53: ...13 S FWM12 Flat Washer M12 ZN GB T95 3 14 S SPM04 DIN94 Split Pin 4 4 15 106A056M Plug Neoprene 1 16 DM90008M Cable Air craft 1 17 103A0070M Tube Cable 1 18 106A050M Cable Connector Red 1 19 S CCM05...
Page 54: ...t GSI Grain Stir Ator Frame End Inboard Weldment Assembly Frame End Inboard Weldment Assembly Parts List Ref Part Description Qty 1 106C043M Plate Frame End Inboard 1 2 106C044M Plate Frame End Inboar...
Page 55: ...or 55 Frame Rail Bundle Assembly Frame Rail Bundle Assembly Parts List Ref Part Description Qty 1 106C058 3000M Right Frame Rail 1 2 106C059 3000M Left Frame Rail 1 3 S BM10040 Bolt HHCS M10 x 40 ZN C...
Page 56: ...Assembly Drive Arm Assembly Parts List Ref Part Description Qty 1 106B102 CEXM Drive Arm Post 1 2 DMC20054M Bushing Drive Arm Non Coated 1 3 106B103M Drive Arm 1 4 S BHSM12050 DIN9427 Bolt BHCS M12 x...
Page 57: ...Oval Flange Eccentric Locking Collar 6 6 S FWM10 Flat Washer M10 ZN GB T95 24 7 S BM10040 Bolt HHCS M10 x 40 ZN Class 8 8 12 8 S SNM10 Stover Nut M10 DIN980V 12 9 105A205 30 25 NMRV Auger Stub Shaft...
Page 58: ...PNEG 1162CEX CE Compliant GSI Grain Stir Ator Suspension Bar Assembly Suspension Bar Assembly Parts List Ref Part Description Qty 1 105A0051M Suspension Bar Tee Section 1 2 105A0052 RDM Suspension Bar...
Page 59: ...I warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warr...
Page 60: ...lations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 44...
