GSi FLX-5260 Manual Download Page 21

PNEG-1955

 Flex-Flo Control Unit

21

5. Warranty

GSI Group, LLC Limited Warranty

The GSI Group, LLC (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship 
under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) 
is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials 
or workmanship. Expenses incurred by or on behalf of the end-user without prior written authorization from the GSI 
Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions:

The Limited Warranty period is extended for the following products:

GSI further warrants that the portable and tower dryer frame and basket, excluding all auger and auger drive components, 
shall be free from defects in materials for a period of time beginning on the twelfth (12

th

) month from the date of purchase 

and continuing until the sixtieth (60

th

) month from the date of purchase (extended warranty period). During the extended 

warranty period, GSI will replace the frame or basket components that prove to be defective under normal conditions 
of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of this 
extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH 
ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, 
INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR 
PURPOSE OR USE IN CONNECTION WITH: (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (II) ANY ADVICE, 
INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR 
EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY 
FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of 
anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed 
the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user. GSI 
shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer, agent 
or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products 
which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at 
initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse, alteration, 
accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to products 
manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the 
location and installation of products manufactured or sold by GSI.

Product

Warranty Period

AP Fans and Flooring

Performer Series Direct Drive Fan Motor

3 Years

*  Warranty prorated from list price:

     0 to 3 years - no cost to end-user

     3 to 5 years - end-user pays 25%

     5 to 7 years - end-user pays 50%

     7 to 10 years - end-user pays 75%

** Warranty prorated from list price:

     0 to 3 years - no cost to end-user

     3 to 5 years - end-user pays 50%

† Motors, burner components 

and moving parts not included. 
Portable dryer screens included. 
Tower dryer screens not included.

All Fiberglass Housings

Lifetime

All Fiberglass Propellers

Lifetime

AP and Cumberland

Flex-Flo/Pan Feeding System Motors

2 Years

Cumberland 
Feeding/Watering 
Systems

Feeder System Pan Assemblies

5 Years **

Feed Tubes (1-3/4" and 2.00")

10 Years *

Centerless Augers

10 Years *

Watering Nipples

10 Years *

Grain Systems

Grain Bin Structural Design

5 Years 

Grain Systems
Farm Fans
Zimmerman

Portable and Tower Dryers

2 Years

Portable and Tower Dryer Frames and 
Internal Infrastructure †

5 Years

9101239_1_CR_rev8.DOC                                                                                                                                        (revised January 2014)

Summary of Contents for FLX-5260

Page 1: ...PNEG 1955 Flex Flo Control Unit Operation Manual PNEG 1955 Date 07 23 14 ...

Page 2: ...2 PNEG 1955 Flex Flo Control Unit ...

Page 3: ...ter 3 Parts List 10 Flex Flo Control Unit FLX 5260 10 Chapter 4 Wiring Diagrams 12 Flex Flo Control Unit Used with 5 Wire Sensor 12 Flex Flo Control Unit Extension System Dependent 13 Flex Flo Control Unit Extension System Independent 14 Flex Flo Control Unit Used with Hopper Level Controls 15 Flex Flo Control Unit Used with IR Plus Feed Sensor 16 Flex Flo Control Unit Used with IR Plus Feed Senso...

Page 4: ...al and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This symbol indicates a potentially hazardous situation which if not avoided may result in se...

Page 5: ...ment near your telephone Keep Emergency Equipment Quickly Accessible Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel toed boots to help protect your feet fro...

Page 6: ...als marked Signal IN and Signal Out of the fill system control unit Refer to wiring diagram for Flex Flo Control Unit Extension System Independent on Page 14 When wired this way the fill system auger is controlled by the safety backup switch If the fill system auger is to be controlled by the extension system auger there needs to be a two 2 conductor cord from the fill system control unit Auxiliar...

Page 7: ...llowed to run as long as the auxiliary switch is calling for feed The green LED inside the enclosure on the lower left portion of the bottom PC board will flash during the 30 seconds time delay period Once the 30 seconds time delay period has expired the green LED will remain on solid and the Flex Flo auger will be allowed to run Safety Backup Switch Sensitivity Level Adjustment The safety backup ...

Page 8: ...s until the red LED comes ON Then release the button The flashing red LED indicates that the control is in sensitivity level programming mode The red LED will continue to flash the same number of times equal to the setting 1 through 6 for several cycles Setting 1 is the least sensitive Setting 6 is the most sensitive A setting of 3 or 4 works the best for most types of feed To advance to the next ...

Page 9: ...rcuit board Unplug the Toggle Switch spade terminal wires from the top board Remove the four 4 screws S 7393 that secure the top board to the bottom board IMPORTANT The left end of the top circuit board is plugged into a socket on the bottom circuit board so you must wiggle the top circuit board back and forth while applying upward pressure until the board becomes free To attach a new top circuit ...

Page 10: ...10 PNEG 1955 Flex Flo Control Unit 3 Parts List Flex Flo Control Unit FLX 5260 ...

Page 11: ...X 5270 2 Terminal Block Plug Two 2 Connector 2 7 FLX 5260 T Top Circuit Board Assembly 1 8 S 8183 Screw SMSA 6 x 3 8 PHP ZN 4 9 FLX 5260 B Bottom Circuit Board with Enclosure 1 10 E105 1024 Wire Kit 1 4 Fem x 1 4 Fem x 5 Long 2 11 20 5060 Switch Toggle SPST 15A with ON OFF 1 12 S 7931 Hex Nut 10 24 SS 4 13 S 6622 Plate ON OFF Back 1 14 70 0129 Switch Boot Weatherproof 1 15 S 10292 Cable Gland PG7 ...

Page 12: ...OXIMITY SWITCH AP 1002 L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch RED GREEN BLACK BROWN GREEN WHITE BLACK GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power N O ORANGE NOT USED N C RED COM GREEN LINE BLACK LINE BROWN TAPE FOR PROTECTION FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY ...

Page 13: ...L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK BLACK WHITE GREEN WHITE BLACK GREEN WHITE BLACK BLACK WHITE RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY UNIVERSAL SENSOR AP 2983 TAPE...

Page 14: ... BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN WHITE BLACK GREEN WHITE BLACK RED BROWN L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY AP 2983 UNIVERSAL SENSOR TAPE FOR PROTECTION N...

Page 15: ... M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK 7051400 HOPPER LEVEL CONTROL 1 GREEN BLACK WHITE FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY 7051400 HOPPER LEVEL CONTROL 2 COM N C GND W H I T E BLACK G R EEN COM N C GND W H I T E BLACK G R EEN ...

Page 16: ...iliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN BLACK RED FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY YELLOW YELLOW IR PLUS FEED SENSOR FLX 5262 IR PLUS FEED SENSOR WITH LID REMOVED Time Delay 0 Sec 30 Sec 60 Sec 90 Sec Power LED Auger LED Detect LED COM N O N C EARTH GND LINE 2 LINE 1 GREEN YELLOW YELLOW RED BLACK ...

Page 17: ...BLACK L2 YELLOW BLACK GREEN GREEN YELLOW YELLOW RED EARTH GND RED LINE 2 LINE 1 COM IR PLUS FEED SENSOR WITH LID REMOVED Time Delay 0 Sec 30 Sec 60 Sec 90 Sec Power LED Auger LED Detect LED N O N C BLACK YELLOW EARTH GND GREEN LINE 2 LINE 1 COM YELLOW RED IR PLUS FEED SENSOR FOR HOPPER 1 FLX 5262 IR PLUS FEED SENSOR FOR HOPPER 2 FLX 5262 BLACK WHITE GREEN BLACK WHITE GREEN L1 L2 L3 M1 M2 M3 Incomi...

Page 18: ...o Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power GREEN WHITE BLACK GREEN BLACK RED FLEX FLO MOTOR GND L2 L1 208 230VAC POWER SUPPLY YELLOW YELLOW SMART IR SENSOR FLX 4951 COM RELAY OUTPUT ALARM CONTACTS 230VAC POWER SUPPLY N O N C YELLOW YELLOW COM N O N C GND L1 L2 G R E E N RED BLACK SMART IR SENSOR WITH LID REMOVED ...

Page 19: ... M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BROWN RED FLEX FLO 3 PHASE MOTOR GND L3 L2 208 230VAC 3 PHASE POWER SUPPLY UNIVERSAL SENSOR AP 2983 RED GREEN WHITE BLACK RED L1 GROMMET INSERTION LINE N O ORANGE NOT USED LINE BROWN N C RED TAPE FOR PROTECTION ...

Page 20: ...260 L1 L2 L3 M1 M2 M3 Incoming Power Flex Flo Motor Auxiliary Switch GREEN WHITE BLACK L1 L2 IN OUT COM N O Relay Output Signal Signal Power Power BROWN RED FLEX FLO MOTOR GND L2 208 230VAC POWER SUPPLY UNIVERSAL SENSOR AP 2983 GREEN WHITE BLACK L1 GROMMET INSERTION LINE N O ORANGE NOT USED LINE BROWN N C RED TAPE FOR PROTECTION ...

Page 21: ... GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GSI shall have no obligation or respon...

Page 22: ...d applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made CN 310991 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com AP Cumberland is a part of GSI a worldwide brand of AGCO Corporation ...

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