GSi COMPETITOR 2000 Series Operation And Service Manual Download Page 1

Page: 1 / 53

A N D S E R V I C E M A N U A L

RYER OPERATION

2003

GSI

R A I N

O N D I T I O N I N G

Y S T E M S

PNEG-552

COMPETITOR SERIES 2000

DRYER MODELS

Summary of Contents for COMPETITOR 2000 Series

Page 1: ...1 A N D S E R V I C E M A N U A L DRYER OPERATION 2003 2003 2003 2003 2003 GSI G R A I N C O N D I T I O N I N G S Y S T E M S PNEG 552 COMPETITOR SERIES 2000 DRYER MODELS...

Page 2: ...2...

Page 3: ...Adjusting The Temperature 20 Full Heat Continuous Flow Operation 21 100 Series Continuous Flow Metering Roll Settings 22 Adjusting The Moisture Control 23 Service 24 Seasonal Inspection And Service 25...

Page 4: ...IFICATIONS TO THE PRODUCT NOT SPECIFICALLY COVERED BY THE CONTENTS OF THIS MANUAL WILL NULLIFY ANY PRODUCT WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE THE FOREGOING WARRANTY SHALL NOT COVER PROD...

Page 5: ...OCKAGE OF AIR PASSAGES RUNNING FANS DURING HIGH HUMID ITY COLD WEATHER CONDITIONS CAN CAUSE AIR EX HAUST OR INTAKE PORTS TO FREEZE Thank you for choosing a GSI Airstream product It is designed to give...

Page 6: ...r is supplied to your unit Safety decals should be read and understood by all people in the grain handling area The bottom right decal should be present on the inside bin door cover of the two ring do...

Page 7: ...7 Three decals displayed on all Airstream Dryers Belt drives chain driven meter rolls and combustible fuels must be treated as potential danger SAFETY ALERT DECALS...

Page 8: ...12 Be certain that capacities of auxiliary conveyors are matched to dryer auger capacities 13 Clean grain is easier to dry Fine material increases resistance to airflow and requires removal of extra...

Page 9: ...out of grain timer The dryer outside light is turned on or off here OUTSIDE LIGHT The power to the Competitor 2000 Control System is turned on or off with this switch CONTROL POWER SWITCH This switch...

Page 10: ...ering roll potenti ometer setting and the low speed metering roll potentiometer setting depending on the control signal UNLOAD SWITCH The fan is turned on or off with this switch The on position opera...

Page 11: ...sition Out of grain sets the length of time the dryer will run before shut ting down when the load switch is in the auto position To change the set ting of these timers follow these in structions 1 Pr...

Page 12: ...ING GRAIN TEMPERATURES PLENUM TEMPERATURE OR TIMERS Use the mode select to decide which of the modes you want to view DRYER SAFETY CIRCUIT The Competitor Series 2000 Control System continuously checks...

Page 13: ...the dryer if in continuous flow operation The air switch contacts have closed prior to the fan starting indicating a freewheeling blade or improper set ting of the air switch An over temperature cond...

Page 14: ...or resistance usually about 200ohms and place one probe on terminal J7 20 and put the other probe to the metal of the dryer dryer control box There should be an open circuit between these two points L...

Page 15: ...int the controller will lock out all other dryer func tions and the dryer will perform its safety circuit check If a fault is found the cause will be displayed on the LCD If all safeties are found saf...

Page 16: ...to engage the air switch You will receive a no airflow message To start the dryer when it is low on grain the airflow switches must be turned off FAN SWITCH To check one speed operation place the unlo...

Page 17: ...ard Also anytime the high pressure regu lator is adjusted the low pressure ball valve side needs to be checked fuel supply valve at the tank on an LP dryer or valve in the fuel supply line on a natura...

Page 18: ...sly If desired the fan can be turned off during the un ton The controller will start all the dryer components in their proper order If any of the se lected switches are improperly positioned for stage...

Page 19: ...se the grain discharge rate and counterclockwise will de crease the discharge rate 13 To control the length of the dry cycle using only the dry time set ting programmed into the system turn the moistu...

Page 20: ...n 90 min 95 min 100 min 105 min 110 min Cool 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min 18 min Approx Dry Time 18 min...

Page 21: ...turned on at the tank 9 That the electric power has been turned on 10 That the main disconnect switch on the dryer is on 11 That you have wet grain in the wet holding bin 12 That you know the incoming...

Page 22: ...LP gas models adjust the PRESSURE REGULATOR high fire on the burner fuel line so that burner will reach the thermostat setting and switch to low fire pressures may be required up to 25 lbs Natural gas...

Page 23: ...emoval would be about 100 minutes Add 10 minutes to insure that the grain is dry 6 After the time in step 4 turn the UNLOAD to 1 SPEED and set the METER ROLL SPEED HIGH SPEED potentiometer to the sett...

Page 24: ...ults of this adjustment 100 SERIES CONTINUOUS FLOW METERING ROLL SETTINGS Initial Moisture 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 2 Speed High 875 775 675 575 476 385 317 270 241 213...

Page 25: ...inches 3 Grain temperatures can be monitored by pressing the mode select but ton 4 If the METERING ROLL switches to LOW and only stays on low for a minute or two and switches back to HIGH speed up the...

Page 26: ...26 SERVICE...

Page 27: ...Note If on site bearing relubrication is to be performed see lubrication instructions for ball bearing motors To keep motor bearings properly lubricated and dispel any accumu lation of moisture withi...

Page 28: ...indication of stick ing or binding 6 Inspect the top auger and bot tom auger drive lines for proper adjustment and condition Re adjust line tension as required Note All of the auger and metering roll...

Page 29: ...ellor free from the bushing a wheel can be used to pull the bushing off of the motorshaft Reattachbushingonto propellortopreventthelossofparts Note During manufacture the propellor and bushing on the...

Page 30: ...einstall conduit and wires through hole in fan heater hous ing and carefully connect all electrical wiring 7 Adjust position of motor by tem porarily mounting fan blade on motor shaft Rotate fan blade...

Page 31: ...alve stem and body Do not energize the coil when it is removed as the coil may be come damaged due to exces sive current flow 3 Regulator and gas solenoid valve s The gas regulator and solenoid valve...

Page 32: ...mum discharge rate 999 the metering roll speed should be 17 5 RPM 2 DC electric motor The direct current DC motor provides the drive for the metering roll and is located on the front left hand side of...

Page 33: ...he metering roll This per mits opening of the metering roll access door For service or inspection with out unloading the dryer and prior to using the service tool the plenum bot tom closure panel and...

Page 34: ...34 SERVICE 100 SERIES SINGLE FAN WIRING TO CONTROL BOX...

Page 35: ...35 SERVICE 100 SERIES FRONT PANEL EXTERNAL WIRING...

Page 36: ...36 SERVICE 100 SERIES FRONT PANEL INTERNAL WIRING...

Page 37: ...37 SERVICE 100 SERIES LOWER BACK PANEL COMPONENT LAYOUT...

Page 38: ...38 100 SERIES EXTERNAL WIRING TO DRYER SERVICE...

Page 39: ...39 100 SERIES UPPER CONTROL BOX WIRING SERVICE...

Page 40: ...40 SERVICE 100 SERIES MAIN POWER WIRING...

Page 41: ...41 SERVICE 100 SERIES CONTROL SCHEMATIC...

Page 42: ...42 SERVICE 100 SERIES CONTROL SCHEMATIC...

Page 43: ...43 SERVICE 100 SERIES CONTROL SCHEMATIC...

Page 44: ...44 SERVICE 100 SERIES 220VOLT 1 PHASE POWER SCHEMATIC...

Page 45: ...45 SERVICE 100 SERIES 220VAC 3PHASE POWER SCHEMATIC...

Page 46: ...46 SERVICE 100 SERIES 440VAC 3 PHASE POWER SCHEMATIC...

Page 47: ...show the date and time if this has occured once power has returned 2 Display not finished initial setup The monitor will display a copyright message and model number total running time in hours and mi...

Page 48: ...ndicating the fan may not be turning The air switch may need adjustment 1 Check that the fan circuit breaker and the fan switch are on Also check for defective switch or bad wiring connections 2 If li...

Page 49: ...Avoid leaving the dryer columns full for long periods at a time 2 3 days while not operating the dryer or during rainy weather 3 Empty the dryer Keep the dryer clean Do not allow fine material to gat...

Page 50: ...eading on the thermometer Replace control assembly if it cannot be set to cause its switch to go to the open circuit position with normally hot air plenum temperatures 3 If the burner continues to ope...

Page 51: ..._____________________________________________________ ___________________________________________________________________________________________________ ______________________________________________...

Page 52: ...52...

Page 53: ...53 GSI G R A I N C O N D I T I O N I N G S Y S T E M S 1004 E Illinois St Box 20 Assumption IL 62510 0020 phone 217 226 4421 fax 217 226 4420 August 2003...

Search results

Summary of Contents for COMPETITOR 2000 Series

Reviews:

Related manuals for COMPETITOR 2000 Series

Brands by name

Popular brands

GSi COMPETITOR 2000 Series, Operation And Service Manual

Search results

Summary of Contents for COMPETITOR 2000 Series

Reviews:

Related manuals for COMPETITOR 2000 Series

Brands by name

Popular brands