GSi 60' DIAMETER Installation Manual Download

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Chapter 10: 20 Gauge Floor Support Requirements

4.00" Corrugation Grandstand Chart

Table 10-2

Wide/4.00" corrugation - 20 gauge grandstand floor support chart

Full floor supports required for plank type flooring 4.00" corrugation

(* Based upon 13-1/2" or taller floor heights)

Dia.

12'

15'

18'

21'

24'

27'

30'

33'

36'

39'

42'

45'

48'

54'

60'

72'

75'

78'

90'

105'

Rings

Support spacing
support quantity

54/27

58/29

54/27

120

52/26

150

56/28

202

54/27

249

50/25

333

50/25

390

50/25

470

50/25

576

46/23

695

52/26

735

48/24

869

54/27

120

52/26

160

52/26

214

48/24

275

50/25

333

50/25

390

50/25

470

50/25

576

46/23

695

48/24

775

48/24

869

46/23

1156

44/22

1430

54/27

52/26

48/24

138

50/25

168

48/24

224

48/24

275

48/24

347

46/23

425

44/22

523

46/23

606

46/23

695

44/22

836

44/22

933

42/21

1236

42/21

1477

48/24

100

48/24

138

46/23

182

46/23

230

44/22

303

44/22

363

44/22

435

44/22

523

42/21

656

42/21

751

42/21

866

42/21

977

40/20

1296

38/19

1650

42/21

110

42/21

144

42/21

190

42/21

249

42/21

309

42/21

387

40/20

480

40/20

565

40/20

686

38/19

821

38/19

946

38/19

1057

36/18

1416

34/17

1779

18 Gauge Cor-Lok or Cut-Lok

if diameter and number of

rings are in shaded area.

42/21

110

42/21

144

42/21

190

40/20

265

40/20

319

38/19

417

36/18

525

36/18

620

36/18

746

34/17

900

34/17

1036

34/17

1163

32/16

1566

32/16

1883

28/15

3550

38/19

40/20

115

38/19

166

38/19

220

38/19

277

36/18

355

34/17

471

34/17

555

32/16

695

32/16

830

32/16

951

30/15

1156

30/15

1303

30/15

1660

28/14

2160

28/15

3550

24/12

3850

24/12

4160

24/12

5970

20/10

8820

36/18

34/17

130

34/17

180

34/17

230

34/17

300

34/17

380

32/16

500

32/16

600

30/15

750

28/14

930

30/15

1010

28/14

1230

28/14

1390

26/13

1870

24/12

2460

22/11

3820

22/11

4150

22/11

4480

20/10

6480

18/9

9680

32/16

30/15

150

32/16

190

32/16

250

32/16

320

32/16

400

30/15

520

30/15

650

28/14

790

26/13

990

26/13

1140

24/12

1400

24/12

1590

24/12

2000

22/11

2650

20/10

4150

20/10

4500

20/10

4870

18/9

7120

16/8

10760

28/14

100

28/14

160

28/14

210

28/14

280

28/14

360

28/14

450

28/14

550

28/14

670

26/13

840

24/12

1060

24/12

1220

22/11

1510

22/11

1710

20/10

2350

20/10

2880

18/9

4550

18/9

4950

18/9

5340

16/8

7910

16/8

10760

26/13

110

26/13

170

26/13

220

26/13

290

24/12

400

24/12

510

24/12

630

24/12

760

24/12

900

22/11

1140

22/11

1320

20/10

1640

20/10

1860

18/9

2570

18/9

3170

16/8

5060

16/8

5500

16/8

5940

16/8

7910

14/7

12150

22/11

260

22/11

340

22/11

440

22/11

550

22/11

680

22/11

820

20/10

1060

20/10

1240

20/10

1430

18/9

1800

18/9

2040

16/8

2860

16/8

3520

16/8

5060

16/8

5500

16/8

5940

14/7

8920

14/7

12150

20/10

370

20/10

480

20/10

600

20/10

740

20/10

890

20/10

1060

18/9

1360

18/9

1570

18/9

1800

16/8

2270

16/8

2860

16/8

3520

14/7

5710

14/7

6200

14/7

6710

14/7

8920

12/6

13990

18/9

400

18/9

520

18/9

660

18/9

810

18/9

970

18/9

1160

18/9

1360

18/9

1570

16/8

2000

16/8

2270

16/8

2860

14/7

3970

12/6

6580

12/6

7140

12/6

7730

12/6

10280

16/8

580

16/8

730

16/8

900

16/8

1080

16/8

1290

16/8

1510

16/8

1750

16/8

2000

16/8

2270

14/7

3230

14/7

3970

12/6

6580

12/6

7140

12/6

7730

16/8

580

16/8

730

16/8

900

16/8

1080

16/8

1290

16/8

1510

16/8

1750

16/8

2000

14/7

2560

14/7

3230

12/6

4570

Support spacing
support quantity

Cut-Lok only

if diameter and number

of rings are in the bottom

unshaded area.

14/7

820

14/7

1010

14/7

1220

14/7

1450

14/7

1700

14/7

1970

14/7

2260

14/7

2560

12/6

3720

12/6

4570

12/6

950

12/6

1160

12/6

1410

12/6

1670

12/6

1960

12/6

2270

12/6

2600

12/6

2950

12/6

3720

Dura-Lok floors and

monorail supports are

required if diameter and

number of rings are in

bottom unshaded area.

12/6

950

12/6

1160

12/6

1410

12/6

1670

12/6

1960

12/6

2270

12/6

2600

12/6

2950

* For Aeration Systems recessed in the concrete, add one ring for proper spacing.

When using FL-3102-3 or FL-3102-6 (3", 6") Grandstands, increase the listed quantities by 33%
(Standard quantity x 1.33).

Quantities of Grandstands are minimum required for installation - Due to varying conditions and
construction techniques at floor and wall penetrations, additional supports may need to be
ordered.

Floor styles in order of increasing strength are 18 gauge Cor-Lok, Cut-Lok and Dura-Lok.

How to read the chart:

For example, a 12' diameter bin with 5 rings would have spacing of 54/27 (the

top numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom
number).

PNEG-223

60' Cor-Lok and Cut-Lok Flooring

Summary of Contents for 60' DIAMETER

Page 1: ...Cor Lok Cut Lok Flooring and Grandstand Layout Models 60 DIAMETER Installation Manual PNEG 223 Version 4 0 Date 12 16 19 PNEG 223...

Page 2: ...ons photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 223 60 Cor...

Page 3: ...rculating System 25 Chapter 6 Well Installation Cut Detail 27 Chapter 7 60 Cor Lok Cut Lok Plank Order 29 Chapter 8 Plank Lengths 31 60 Plank Lengths 31 Chapter 9 Cor Lok Cut Lok and Grandstand Layout...

Page 4: ...NOTES 4 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 5: ...ed Unqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This...

Page 6: ...bol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in s...

Page 7: ...uctions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and rep...

Page 8: ...ng systems The manu facturer does not warrant this type of roof damage Adequate ventilation or makeup air devices must be pro vided for all powered air handling systems The manufacturer does not recom...

Page 9: ...d in the installation operation service and maintenance of the equipment To replace a damaged of missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois Street Assumption IL...

Page 10: ...fety Precautions Location Decal No Decal Description On bin door covers DC GBC 1A Warning Keep Clear of Augers On bin door covers DC GBC 2A Warning Unload Instructions 10 PNEG 223 60 Cor Lok and Cut L...

Page 11: ...sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Nam...

Page 12: ...NOTES 12 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 13: ...splice for Small Grain Floor Planks Fan Placement Diagram 1 For uniform air flow place the fans 1 and 2 in relation to the unloading tube 3 as shown below 2 Floor planks 4 should be perpendicular to t...

Page 14: ...antity as well as dimensions A and B are given in the grandstand layout on 2 66 Corrugation chart page 44 and 4 00 Corrugation chart page 45 1 Layout centerlines of tank Make sure one centerline 5 is...

Page 15: ...ewall 9 on the opposite side of the unload auger 3 5 Floor planks 4 should be placed perpendicular to the unload auger 3 with the outside edge the correct distance from the center of the bin Refer to...

Page 16: ...er 5 page 25 for center well support locations NOTE Whenever there is more than dimension B divided by three inches B 3 of plank 4 unsupported beside the sidewall 9 there should be a support on that p...

Page 17: ...splice has to be installed as each row of planks are installed Below figure shows the layout of the undersplice plates 29 and the screw pattern used to secure them Figure 2 5 Specifications for instal...

Page 18: ...ersplice 29 should extend 3 under each floor plank 4 The undersplice 29 should be screwed in place as shown in Figure 2 4 page 16 4 Repeat for all the plank locations requiring a splice NOTE Small gra...

Page 19: ...ng screws 30 per splice to hold it in place 4 Place the oversplice 25 over the length of the plank splice seams 5 Install the oversplice 25 to the planks and undersplices 29 using three self drilling...

Page 20: ...NOTES 20 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 21: ...Identification Table 3 1 20 gauge grandstand identification Plenum clearance Grandstand color code 11 7 8 Blue 14 3 8 White 17 3 16 Yellow Figure 3 1 Grandstand identification PNEG 223 60 Cor Lok and...

Page 22: ...NOTES 22 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 23: ...ly clockwise 2 This will prevent the rotating slipping outer wheel of the sweep from catching on the flashing 13 edges NOTE All GSI power sweeps and carry in sweeps manufactured after April 2002 run c...

Page 24: ...should be on the outside of the bin 4 Finger tighten the spacer nuts 18 until all flashing 13 is installed then go back and fully tighten 5 While holding the flashing 13 flat and pushing in towards th...

Page 25: ...ystem CAUTION Support all center wells to concrete Figure 5 1 Grandstand layout for recirculating system 20 See appropriate layout for spacing 21 Approximate location for additional supports around ce...

Page 26: ...NOTES 26 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 27: ...t side planks to allow fall of long pieces cut for well installation to be installed opposite the long pieces on this side of the well as shown 34 Cut these pieces for well installation 38 Additional...

Page 28: ...NOTES 28 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 29: ...7 60 Cor Lok Cut Lok Plank Order CAUTION Support all center wells to concrete Figure 7 1 60 Cor Lok Cut Lok plank order PNEG 223 60 Cor Lok and Cut Lok Flooring 29...

Page 30: ...NOTES 30 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 31: ...Plank Lengths Topics Covered in this Chapter 60 Plank Lengths 60 Plank Lengths CAUTION Support all center wells to concrete Figure 8 1 60 Floor plank lengths PNEG 223 60 Cor Lok and Cut Lok Flooring 3...

Page 32: ...35A 31 3 375 36A 31 5 377 37A 31 7 379 38A 31 9 381 39A 31 10 382 40A 32 0 384 41A 32 1 385 42A 32 2 386 43A 32 3 387 44A 32 4 388 45A 32 5 389 46A 32 5 1 2 389 1 2 47A 32 6 390 48A 32 7 391 49A 32 7...

Page 33: ...33 Max Wall Height Topics Covered in this Chapter 2 66 Bins 5 Rings 2 66 Bins 6 Rings 2 66 Bins 7 Rings 2 66 Bins 8 Rings 2 66 Bins 9 Rings 2 66 Bins 10 Rings 2 66 Bins 11 Rings 2 66 Bins 12 Rings PNE...

Page 34: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 1 2 66 bins 5 rings NOTE Every other row to be staggered Unsup...

Page 35: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 2 2 66 bins 6 rings NOTE Every other row to be staggered Unsup...

Page 36: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 3 2 66 bins 7 rings NOTE Every other row to be staggered Unsup...

Page 37: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 4 2 66 bins 8 rings NOTE Every other row to be staggered Unsup...

Page 38: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 5 2 66 bins 9 rings NOTE Every other row to be staggered Unsup...

Page 39: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 6 2 66 bins 10 rings NOTE Every other row to be staggered Unsu...

Page 40: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 7 2 66 bins 11 rings NOTE Every other row to be staggered Unsu...

Page 41: ...ooring must start at the proper distance from the center of the bin The first few pieces may have to be trimmed to fit correctly Figure 9 8 2 66 bins 12 rings NOTE Every other row to be staggered Unsu...

Page 42: ...NOTES 42 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 43: ...10 20 Gauge Floor Support Requirements Topics Covered in this Chapter 2 66 Corrugation Grandstand Chart 4 00 Corrugation Grandstand Chart PNEG 223 60 Cor Lok and Cut Lok Flooring 43...

Page 44: ...20 10 4150 20 10 4500 18 9 5340 18 9 7120 16 8 10760 17 28 14 106 28 14 160 28 14 215 26 13 290 26 13 380 26 13 480 26 13 590 26 13 710 24 12 900 24 12 1060 22 11 1320 22 11 1510 20 10 1860 20 10 235...

Page 45: ...60 24 12 1220 22 11 1510 22 11 1710 20 10 2350 20 10 2880 18 9 4550 18 9 4950 18 9 5340 16 8 7910 16 8 10760 13 26 13 110 26 13 170 26 13 220 26 13 290 24 12 400 24 12 510 24 12 630 24 12 760 24 12 90...

Page 46: ...NOTES 46 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 47: ...23 and weld the flashing supports 24 to the stiffener 22 as close as possible Fasten the flashing to the wall flashing support 24 and floor Seal all spaces by welding or caulking 4 Paint all welds wi...

Page 48: ...NOTES 48 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 49: ...e ends will overlap Refer to the Figure 12 2 page 52 for floor layouts 6 Install the channel lock flooring on the first two rows of supports and secure in place with sidewall flashing 7 Finish placing...

Page 50: ...Chapter 12 Installing the Air Flow Supports Figure 12 1 Methods of support placement 50 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 51: ...le Single Full Double Single 18 30 116 2 16 136 2 18 172 2 20 Use 24 spacing Use 24 spacing 24 26 124 2 16 144 2 18 200 2 20 Use 24 spacing Use 24 spacing 27 24 136 2 16 154 2 18 212 2 20 274 2 22 422...

Page 52: ...Chapter 12 Installing the Air Flow Supports Figure 12 2 Floor layouts 52 PNEG 223 60 Cor Lok and Cut Lok Flooring...

Page 53: ...40 3 43 4 Full Double Single Full Double Single Full Double Single Full Double Single Full Double Single 18 30 98 2 14 116 2 16 136 2 18 160 2 20 182 2 22 24 26 112 2 14 132 2 16 154 2 18 182 2 20 20...

Page 54: ...24 164 16 28 68 10 78 10 22 110 12 26 150 14 28 194 16 32 16 24 and 12 64 10 8 78 12 10 96 14 12 114 16 14 for grain flow Bin diameter Number of supports Grain depth at sidewall Spacing 29 6 36 1 42...

Page 55: ...ve remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment...

Page 56: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...

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