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PNEG-1744

H-Series Catwalk Installation

Supplement for GSI Stack Dryers Built 
with Stiffeners

Instruction Manual

PNEG-1744

Date: 08-17-10

Summary of Contents for H-Series Catwalk

Page 1: ...PNEG 1744 H Series Catwalk Installation Supplement for GSI Stack Dryers Built with Stiffeners Instruction Manual PNEG 1744 Date 08 17 10 ...

Page 2: ...2 PNEG 1744 H Series Catwalk Installation ...

Page 3: ... 10 26 Long Dryer Catwalk Layout 11 Dryer Size vs Support Attachments Needed 12 Truss Bracket Attachments for Channel Supports 13 Truss Bracket Catwalk Section Edge Locations 13 Truss Bracket Catwalk 8 Section Center Locations 13 Catwalk Support Installation for Locations with No Stiffeners 14 Catwalk Locations 16 Middle Module Location 16 Top Module Location 17 20 Catwalk Layout 18 Catwalk Front ...

Page 4: ...ses This supplement contains catwalk installation instructions for dryers built with stiffeners Please follow this supplement when installing a catwalk on a dryer with stiffeners You will be referred back to the original manual when necessary Please study the table included for specifications that are specific to your particular size of equipment Install the catwalk on each module prior to lifting...

Page 5: ...PNEG 1744 H Series Catwalk Installation 5 NOTES ...

Page 6: ...twalk Support Assembly at Stiffener Parts List D04 0499 Ref Part Description Qty 1 D01 2468 Support at Stiffener 1 2 D01 2469 Stiffener Adapter Plate 1 3 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 7 4 S 968 Flange Nut 3 8 16 ZN Grade 5 7 5 401 4718 3 Brace at Stiffener 2 Hardware to attach to stiffener can be at a different location than shown ...

Page 7: ...k Locations PNEG 1744 H Series Catwalk Installation 7 Dryer Catwalk Layouts 14 Long Dryer Catwalk Layout Figure 2B Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 ...

Page 8: ... and Catwalk Locations 8 PNEG 1744 H Series Catwalk Installation 18 Long Dryer Catwalk Layout Figure 2C Figure 2G on Page 13 Figure 2I on Page 14 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2I on Page 14 Figure 2G on Page 13 ...

Page 9: ...Catwalk Installation 9 20 Long Dryer Catwalk Layout Figure 2D Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2H on Page 13 ...

Page 10: ...es Catwalk Installation 22 Long Dryer Catwalk Layout Figure 2E Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 ...

Page 11: ...11 26 Long Dryer Catwalk Layout Figure 2F Figure 2I on Page 14 Figure 2G on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2I on Page 14 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 Figure 2H on Page 13 Figure 2G on Page 13 ...

Page 12: ...te that 6 catwalk sections do not require center supports Figure 2I on Page 14 Support for catwalk edge locations without a stiffener As seen on Page 14 of layout for new stiffener supports Dryer Length of Modules Corner Length 6 Catwalk Sections 8 Catwalk Sections Figure 2G on Page 13 Figure 2H on Page 13 Figure 2I on Page 14 14 2 4 0 2 4 2 0 3 4 0 4 8 4 0 18 2 4 4 0 4 0 2 3 4 8 0 8 0 4 20 2 2 0 ...

Page 13: ...er and Catwalk Locations PNEG 1744 H Series Catwalk Installation 13 Truss Bracket Attachments for Channel Supports Truss Bracket Catwalk Section Edge Locations Figure 2G Truss Bracket Catwalk 8 Section Center Locations Figure 2H ...

Page 14: ...ns Stiffener and Catwalk Locations 14 PNEG 1744 H Series Catwalk Installation Catwalk Support Installation for Locations with No Stiffeners Figure 2I Typical Catwalk Support Installation where no Stiffener is Installed ...

Page 15: ...ad 1 2 401 4713 4 Catwalk Section 1 3 401 4753 0 Adapter Channel Support 4 4 401 4717 5 Support Angle 2 5 401 4719 1 Brace at Dryer 2 6 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 8 7 S 968 Flange Nut 3 8 16 ZN Grade 5 8 8 401 4720 9 Filler Plate 1 9 325 2091 8 Channel Support 1 10 S 7645 Carriage Bolt 5 16 18 x 3 4 ZN Grade 5 20 11 S 3611 Flange Nut 5 16 18 ZN YDP 22 12 S 6606 Flange Bolt 5 16 18 ...

Page 16: ...for Middle Module Middle Module Location Parts List Ref Part Description Qty 1 SS 692308 9 5 Gauge 2 Ring 1 2 SS 7053 N S 8 Gauge Splice 2 3 D01 0872 Stiffener Attach Angle 1 4 D01 2468 Support at Stiffener 1 5 D01 2469 Stiffener Adapter Plate 1 6 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 13 7 S 968 Flange Nut 3 8 16 ZN Grade 5 13 8 401 4718 3 Brace at Stiffener 2 ...

Page 17: ...f Catwalk for Top Module Top Module Location Parts List Ref Part Description Qty 1 SS 692308 9 5 Gauge 2 Ring 1 2 SS 7053 N S 8 Gauge Splice 1 3 D01 2468 Support at Stiffener 1 4 401 4718 3 Brace at Stiffener 2 5 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 13 6 S 968 Flange Nut 3 8 16 ZN Grade 5 13 7 D01 2469 Stiffener Adapter Plate 1 ...

Page 18: ... 3611 Flange Nut 5 16 18 YDP Grade 2 26 4 SS 692308 9 5 Gauge 2 Ring 1 5 D01 2468 Support at Stiffener 1 6 401 4720 9 Filler Plate 1 7 325 2091 8 Channel Support 1 8 D01 2425 Truss Bracket Catwalk 1 9 401 4718 3 Brace at Stiffener 2 10 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 16 11 S 968 Flange Nut 3 8 16 ZN Grade 5 16 12 S 6606 Flange Bolt 5 16 18 x 3 4 ZN Grade 5 6 13 D01 2606 Guard Rail Stand...

Page 19: ...te 1 5 325 2091 8 Channel Support 1 6 D01 2425 Truss Bracket Catwalk 1 7 S 9067 Flange Bolt 3 8 16 x 3 4 ZN Grade 5 13 8 S 968 Flange Nut 3 8 16 ZN Grade 5 13 9 D01 2469 Stiffener Adapter Plate 1 10 401 4718 3 Brace at Stiffener 2 11 S 6606 Flange Bolt 5 16 18 x 3 4 ZN Grade 5 8 12 S 3611 Flange Nut 5 16 18 YDP Grade 2 28 13 S 7645 Carriage Bolt 5 16 18 x 3 4 ZN Grade 5 20 14 401 4744 9 End Cap Ca...

Page 20: ...to Table on Page 12 as well as dryer layouts and locate the dryer size Now return to the original manual for Steps 4 8 To install the catwalk support assembly on the middle module measure 17 54 from the top of the stiffener to the top of the assembly D04 0499 Use the hardware referenced in Figure 2J on Page 16 To install the catwalk support assembly on the top module measure 16 57 from the top of ...

Page 21: ...R PURPOSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is set forth in the Limited Warranty which shall not exceed the amount paid for the product purchased This warranty is not transferable and applies only to the original end user GS...

Page 22: ...e regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2010 by GSI Group Printed in the USA ...

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