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GSI Group D04-1295 Installation Manual Download Page 11

2

Installing the Front Platform

Before You Begin

You must remove the ladders that are shipped on the dryer. New ladders will be installed specific for the
platforms.

What You Should Know

You need to install the platform to the dryer before the dryer is lifted into place for easier access while at
ground level.

PNEG-2237

Stack Quiet Dryer Front Platform Assembly

11

Summary of Contents for D04-1295

Page 1: ...Stack Quiet Dryer Front Platform Assembly Models D04 1295 D04 1323 Installation Manual PNEG 2237 Version 1 1 Date 09 14 18 PNEG 2237...

Page 2: ...hotos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 2237 Stack Quie...

Page 3: ...autionary Symbol Definitions 6 Safety Cautions 7 Safety Sign off Sheet 10 Chapter 2 Installing the Front Platform 11 Chapter 3 Stack Quiet Dryer Front Platform Parts List 37 GSI Group LLC Limited Warr...

Page 4: ...NOTES 4 PNEG 2237 Stack Quiet Dryer Front Platform Assembly...

Page 5: ...nqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equi...

Page 6: ...dicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in serious...

Page 7: ...ausing property damage personal injury or loss of life Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety...

Page 8: ...ow safety precautions can result in severe injury or death ST 0042 2 Platform Load Limit The platform load limit is 500 LBS 2 25 kN Do not exceed this weight Excessive load will damage the platform an...

Page 9: ...to the equipment must be restricted by the use of security fencing and lockable gates Lower sections of ladders must be fitted with a lockable safety gate to prevent unauthorized access Make sure that...

Page 10: ...t that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name Sup...

Page 11: ...are shipped on the dryer New ladders will be installed specific for the platforms What You Should Know You need to install the platform to the dryer before the dryer is lifted into place for easier ac...

Page 12: ...s 10 to connect the hitch splice plate 12 and the hitch supports 11 2 Insert the hitch tube weldment 13 into the dryer frame 74 Figure 2 1 Installing the hitch supports 1 1 2 x 1 1 2 in HHTB bolt S 37...

Page 13: ...rackets 16 using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts 10 6 Install the two platform long support brackets 15 to the two platform angle brackets 17 using 5 16 x 3 4 in flange bolts 3 an...

Page 14: ...nd platform support brackets 14 at the middle of the platform using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts 10 9 Install the angle support brackets 18 to the corners of the hitch supports...

Page 15: ...at the middle of the dryer c On the hatch side install the angle support brackets 18 only to the non flange side of the platform long support brackets 15 d On the non hatch side install the angle sup...

Page 16: ...ate 21 and the side support brackets 20 and 22 13 Install the angle support brackets 18 and corner brace brackets 19 to the side supports 20 using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts...

Page 17: ...4 1323 3 5 16 x 3 4 in flange bolt S 6606 20 Side support bracket D01 3068 10 5 16 in flange nut S 10268 21 Side splice plate D01 3571 18 Angle support bracket D01 2771 22 Side support bracket D01 373...

Page 18: ...o the side support bracket 20 using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts 10 17 On the hatch side install the floor support bracket 28 to the side splice plate 21 and side support brack...

Page 19: ...16 x 1 in flange bolt S 7470 24 Hitch tube splice plate D01 2765 10 5 16 in flange nut S 10268 25 Hitch support bracket D01 2766 13 Hitch tube weldment D04 0904 BK 26 Middle handrail support D01 2786...

Page 20: ...side of the platform long support bracket 15 using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts 10 22 On the hatch side install the platform support 33 to the non flange side of the hitch sup...

Page 21: ...support D01 2776 4 5 16 x 3 4 in screws S 6620 30 Toeboard bracket D01 3574 10 5 16 in flange nut S 10268 31 Toeboard splice plate D01 3575 11 Hitch support D01 3578 32 Platform support D01 3640 14 P...

Page 22: ...5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts 10 26 Install the long floor supports 37 to the angle support brackets 18 between the platform long support brackets 15 and hitch supports 11 usin...

Page 23: ...lange nut S 10268 20 Side support bracket D01 3068 11 Hitch support D01 3578 34 Front floor support D01 2772 13 Hitch tube weldment D04 0904 BK 35 Rear floor support D01 3576 14 Platform support brack...

Page 24: ...he platform using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nuts 10 30 Install the handrail supports 39 to the hitch support brackets 25 using 5 16 x 3 4 in flange bolts 3 and 5 16 in flange nut...

Page 25: ...4 in screws S 6620 25 Hitch support bracket D01 2766 5 5 16 x 1 in flange bolt S 7470 26 Middle handrail support D01 2786 10 5 16 in flange nut S 10268 27 Middle handrail bracket D01 3067 20 Side sup...

Page 26: ...the toeboard planks 40 41 and 42 to the floor supports using 14 x 3 4 in truss head screws 7 Figure 2 15 Installing the floor planks D04 1295 7 14 x 3 4 in truss head screw 725 1003 5 47 Side floor p...

Page 27: ...1 3595 41 Toeboard plank D01 3585 49 Side floor plank D01 3596 42 Toeboard plank D01 3586 50 Side floor plank D01 3597 43 Corner floor plank D01 3590 51 Hatch floor plank D01 3598 44 Center floor plan...

Page 28: ...nner toeboard 61 to the floor planks 51 and 54 and floor supports using 14 x 3 4 in truss head screws 7 40 Secure the inner toeboards 55 and 56 and supports 57 58 59 and 60 to the floor planks using 5...

Page 29: ...in screws S 6620 57 Support D01 3601 7 14 x 3 4 in truss head screw 725 1003 5 58 Support D01 3602 10 5 16 in flange nut S 10268 59 Support D01 3603 55 Inner toeboard D01 3580 60 Support D01 3604 56 I...

Page 30: ...screws 4 and 5 16 in flange nuts 10 making sure that the bracket can be rotated freely 44 Attach the handle 65 to the hatch floor plank 64 using 5 16 x 3 4 in screws 4 and 5 16 in flange nuts 10 Figu...

Page 31: ...pport brackets 28 using 5 16 x 3 4 in screws 4 and 5 16 in flange nuts 10 Figure 2 20 Installing the hatch door assembly 4 5 16 x 3 4 in screws S 6620 28 Floor support bracket D01 3582 10 5 16 in flan...

Page 32: ...rts 39 using 5 16 x 2 in HHCS bolts 6 and 5 16 in flange nuts 10 48 Install the short upper handrails 68 to the middle handrail brackets 27 and corner handrail brackets 38 at the rear side of the plat...

Page 33: ...7 39 Handrail support D01 2775 10 5 16 in flange nut S 10268 67 Long upper handrail D01 2825 Y 26 Middle handrail support D01 2786 68 Short upper handrail D01 3587 Y 27 Middle handrail bracket D01 306...

Page 34: ...x 3 4 in screws 4 and 5 16 in flange nuts 10 52 Install the rear handrails 72 to the corner handrail brackets 38 and handrail supports 29 at the rear side of the platform using 5 16 x 3 4 in screws 4...

Page 35: ...t S 7877 69 Long lower handrail D01 2826 10 5 16 in flange nut S 10268 70 Short lower handrail D01 3588 26 Middle handrail support D01 2786 71 C channel D01 3605 27 Middle handrail bracket D01 3067 72...

Page 36: ...NOTES 36 PNEG 2237 Stack Quiet Dryer Front Platform Assembly...

Page 37: ...3 Stack Quiet Dryer Front Platform Parts List Figure 3 1 Stack Quiet Dryer Front Platform D04 1295 Parts PNEG 2237 Stack Quiet Dryer Front Platform Assembly 37...

Page 38: ...Chapter 3 Stack Quiet Dryer Front Platform Parts List Figure 3 2 Stack Quiet Dryer Front Platform D04 1295 Parts cont d 38 PNEG 2237 Stack Quiet Dryer Front Platform Assembly...

Page 39: ...D01 3626 Platform Attach Bracket 4 17 D61 0054 Platform Attach Bracket 2 18 D01 2771 Bracket Portable Platform Angle Support 24 19 D01 3069 Bracket Portable Platform Corner Brace 8 20 D01 3068 Bracket...

Page 40: ...rm Hatch Floor 1 52 D01 3599 Plank Portable Platform Hatch Floor 1 53 D01 3570 L Angle 4 54 D01 3624 Plank Portable Platform Corner Floor 1 55 D01 3580 Bracket Portable Platform Inner Toeboard 1 56 D0...

Page 41: ...Chapter 3 Stack Quiet Dryer Front Platform Parts List Figure 3 3 Stack Quiet Dryer Front Platform D04 1323 Parts PNEG 2237 Stack Quiet Dryer Front Platform Assembly 41...

Page 42: ...Chapter 3 Stack Quiet Dryer Front Platform Parts List Figure 3 4 Stack Quiet Dryer Front Platform D04 1323 Parts cont d 42 PNEG 2237 Stack Quiet Dryer Front Platform Assembly...

Page 43: ...D01 3626 Platform Attach Bracket 4 17 D61 0054 Platform Attach Bracket 2 18 D01 2771 Bracket Portable Platform Angle Support 24 19 D01 3069 Bracket Portable Platform Corner Brace 8 20 D01 3068 Bracket...

Page 44: ...orm Hatch Floor 1 53 D01 3570 L Angle 4 54 D01 3734 Plank Portable Platform Corner Floor 1 55 D01 3580 Bracket Portable Platform Inner Toeboard 1 56 D01 3581 Bracket Portable Platform Inner Toeboard 1...

Page 45: ...h month from the date of purchase extended warranty period During the extended warranty period GSI will replace the frame or basket components that prove to be defective under normal conditions of use...

Page 46: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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