gs yuasa SLR-1000 Instruction Manual Download Page 1

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Instruction Manual

For

Valve Regulated Lead-Acid Batteries

For Cycle Use

SLR-1000,SLR-500

BMSU15-0004C

For maintenance and handling of battery,

please read this instruction manual before

use.

Please attach this instruction manual to the

batteries and make sure to hand this to the

end user.

Summary of Contents for SLR-1000

Page 1: ... Acid Batteries For Cycle Use SLR 1000 SLR 500 BMSU15 0004C For maintenance and handling of battery please read this instruction manual before use Please attach this instruction manual to the batteries and make sure to hand this to the end user ...

Page 2: ...nals are at the top right and bottom left positions as shown below If the batteries are placed and used in the normal upright position in which both terminals are at the top an imbalance in the charge discharge reactions may occur If installed in this manner it may become impossible to control charge discharge cell balancing thus resulting in shorter battery life Note Placing the batteries in the ...

Page 3: ...ARY CHARGE and TRIAL RUN ７ 4 1 Supplementary Charge Top Charge ７ 4 2 Trial Run ７ 4 3 Preparation Prior to Operation ７ 5 HANDLING and OPERATION ８ 5 1 Charging ９ 5 1 1 Standard Charging ９ 5 1 2 Equalization Charging ９ 5 2 Discharge １０ 5 3 Procedures after Natural Disasters １１ 6 MAINTENANCE １２ 6 1 6 month Inspection １３ 6 2 One Year Inspection １３ 6 3 Procedures for Emergency １４ 7 WHEN to REPLACE BATTE...

Page 4: ...th may occur if this warning is ignored WARNING The warning symbol indicates that serious injury or death could possibly occur and slight injury or damage to the products often occurs if this warning is ignored CAUTION The caution symbol indicates that injury may occur or damage to the products may occur Serious injury described above may include but not limited to the loss of eyesight injury burn...

Page 5: ...tteries to avoid injury and back pain Table 1 Standard Procedure for Transporting and Temporarily Suspending or Lifting Batteries Battery Type Suspending and Lifting Temporarily Transporting SLR 1000 SLR 500 Use Jig to lift up battery supporting lid Use hand truck cart or something to move smoothly 2 2 Battery storage The batteries gradually lose their capacity even if they are not used due to sel...

Page 6: ...ort circuit which may result in injury burn breakage and ignition or explosion CAUTION Do not use plastic sheets to cover the batteries as they may cause static electricity that may result in an ignition or explosion 3 3 Installation Environment DANGER Ventilate the room to keep the concentration of hydrogen in the air less than 0 8 Hydrogen emitted from the batteries may cause ignition or explosi...

Page 7: ...when designing the cubicles cabinet 2 When placing more than two batteries side by side leave 1mm to 2mm between the batteries as this improves heat release 3 If batteries are installed in multiple stairs which are more than 2 stairs consider the placement of the batteries to minimize the temperature variation between the top and bottom batteries and make sure to have good ventilation as well If t...

Page 8: ...nal pressure rises which may shorten battery service life or cause a burst 1 If using metal case other than GS Yuasa designated please use the batteries in a position in which the terminals are in top right corner and the bottom left and keep the upper surface and the sides of the batteryfrom expanding not more than 3 mm by placing solid surfaces around the batteries 2 Before connecting the batter...

Page 9: ...ls connecters and bolts to prevent an electric shock CAUTION When painting cubicles cabinet floors or walls make sure that the paint does not touch the batteries The paint may cause the battery case or the cover to crack resulting in leakage 3 6 Installation Requirements 1 Please connect the batteries in series for use If the batteries are connected in parallel and the charge discharge cycle is re...

Page 10: ...terioration of battery life and performance Keep the surface temperature of the batteries below 50 as much as possible when performing a refresh charge If the surface temperature rises above 50 it may cause the batteries to break or deteriorate Please stop performing a refresh charge to prevent the rise of the battery temperature when there is a risk that the temperature rises above 50 Note At the...

Page 11: ... batteries c Do not charge or use the batteries with a reversed connection between the batteries in which the positive terminal is connected to the negative terminal d Do not mix and use different types and brands of batteries together e Do not cause a strong physical shock or drop the batteries f Avoid partially replacing batteries and use new and old batteries together This battery has regulatin...

Page 12: ...eakage potential risk of fire or other catastrophic battery damage Recommended charging is below Bulk 0 2CA SLR1000 200A SLR500 100A MAX Constant Current Charge up to 2 4VPC Absorption 0 1CA SLR1000 100A SLR500 50A MAX Constant Voltage Charge 60 90 mins FloatApplication NotApplicable Example Charge and Discharge Cycle Discharge condition DOD70 0 1CA 6h Charging condition Normal charge 0 1CAfor 6h ...

Page 13: ... is shown in Table 6 below Make sure that the end of discharge voltage at the terminals of the batteries does not fall below these values Table 6 The size of the Discharge Current and the Minimum Discharge Cutoff Voltage Discharge Current A Allowable Minimum Discharge Cutoff Voltage V Current less than 0 5 I10 0 05 C10 1 90 Current over 0 5 I10 0 05 C10 to less than 1 0 I10 0 1 C10 1 80 Current ov...

Page 14: ... the battery should be restored to 100 State of Charge SOC following 5 1 1 Standard Charging As a general rule leaving the battery in a discharged condition is allowed up to 24 hours Before charging per 5 1 1 Standard Charging In case of over 24 hours the maximum leave time to charge is up to 7 days followed by charging per 5 1 1 Standard Charging and 5 1 2 Equalization Charging Battery Performanc...

Page 15: ...keep the area dry DANGER The electrolyte of the batteries is a diluted sulfuric acid solution If the electrolyte comes in contact with skin and or clothing wash with clean water immediately If the electrolyte gets in the eyes or in case of accidental ingestion consult a doctor immediately Contact with sulfuric acid can cause burns or loss of eyesight Use a damp cloth to clean the batteries The use...

Page 16: ...of charging Also the temperature of the battery increases toward the end of charging since this reaction is exothermic If the battery surface temperature exceeds 50 please suspend charging and prevent temperature increase 6 1 6 month Inspection Item Description Standards Action Appearance of battery Check for damages such as cracks and deformation of the case and cover and leakage No damages such ...

Page 17: ...sa Using a battery in such a condition may result in the breakage or burnout of the battery If there is an offensive odor please discontinue use of the battery and contact GS Yuasa It may cause an explosion of the battery CAUTION If there are cracks in the case cover or terminal do not use the battery and contact GS Yuasa Using batteries in such a condition may result in smoke or fire caused by ig...

Page 18: ...ace all batteries when the batteries reach the expected life measured in number of cycles or the maximum length of use 15 years whichever comes first Battery end of life is defined as 70 of rated capacity 10HR Replace all batteries at or before 15 years of use regardless of remaining percent of rated capacity Please understand that the replacement time expected life may vary based on all the appli...

Page 19: ... not removed the electric energy still left in the battery may cause a fire or electric shock Electricity is still left even in the used batteries Be careful not to cause a spark or short as they may cause ignition and explosion CAUTION Please recycle used batteries If you need assistance to dispose batteries please contact GS Yuasa ...

Page 20: ...9 1 Battery Dimension and Weight Dimension inch mm Total Length TL Box Length BL Width W Height H Weight Lb kg SLR 500 19 41 493 18 43 468 6 7 171 6 1 156 75 34 SLR 1000 19 41 493 18 43 468 6 5 165 11 30 287 147 71 67 ...

Page 21: ...2 00 2 00 60 2 04 2 04 2 02 2 02 2 02 1 98 1 98 1 98 1 98 70 2 02 2 02 2 00 2 00 2 00 1 95 1 95 1 95 1 95 80 2 00 2 00 1 98 1 97 1 97 1 94 1 93 1 93 1 93 SLR500 Hour 100 48 24 20 12 10 9 8 7 CA A 0 0098 4 9 0 0196 9 8 0 046 23 0 061 30 5 0 088 44 0 1 50 0 11 55 0 12 60 0 13 65 DOD 30 2 09 2 09 2 07 2 07 2 07 2 05 2 05 2 05 2 05 40 2 08 2 07 2 06 2 06 2 06 2 04 2 04 2 04 2 03 50 2 06 2 05 2 04 2 04...

Page 22: ... １７ 9 3 System Drawing 9 3 1 System Name RE SLR48VSYS 02 48kWh 48V system with SLR1000 ...

Page 23: ... １７ 9 3 2 System Name RE SLRC50048 01 24kWh 48V system with SLR500 ...

Page 24: ... １７ 9 3 3 System Name RE SLR24VSYS 01 24kWh 24V system with SLR1000 ...

Page 25: ... １７ 9 3 4 System Name RE SLRC50024 01 12kWh 24V system with SLR500 ...

Page 26: ... １７ GS Yuasa Energy Solutions Inc 1150 Northmeadow Pkwy STE 110 Roswell GA 30076 USA Tel 678 739 2111 HP www gsyuasa es com MANUAL No BMSU15 0004C ...

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