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The pump must be installed with the motor shaft
positioned horizontally.  Under no circumstances
should the pump be installed with the shaft vertical or 
where the shaft falls below the horizontal plane (Fig. 1).

•   Ensure that water does not enter the terminal box  
  during the installation process.

•  

DO NOT START THE PUMP UNTIL THE SYSTEM

  HAS BEEN FILLED AND CHECKED FOR LEAKS.

•   Do not use the pump to vent the system.

•   Never operate the pump dry.  The bearings require  
  water lubrication and will be damaged otherwise.

•   Fill system with water.  This will result in immediate  
  lubrication of the bearings.

•   Operate the pump for 5 minutes, when control    
  installation is complete, to purge remaining air from  
  the bearing chamber.  This is especially important  
  when installing the pump during the off-season.

 

5.

 

Electrical

Warning:  

All electrical work should be 

performed by a qualified electrician in 
accordance with the latest edition of the 
National Electrical Code, local codes and 
regulations.

CAUTION:  

Power must not be applied to any of the 

wires during the rough-in wiring stage.

CAUTION:

 All field wiring must pass through a suitable 

listed conduit fitting, to ensure proper strain relief.

CAUTION: 

All field installed wiring should meet or 

exceed requirements for Class 2 wiring per article 725 
of the National Electrical Code rated at 30VAC 250VA. 

  

Ensure that enough wiring is in the control box to    
reach the terminal strip. 

NOTE: 

All field wiring shall have insulation stripped 

exposing 5-7mm of conductor before placement into 
control box terminal strip.

Summary of Contents for UP15-42F

Page 1: ...nd Operation 1 2 3 4 5 6 7 Electrical Pump Installation Operational Limits General Features Shipment Inspection Settings Quick Reference GRUNDFOS INSTRUCTIONS Pumps Incorporating the VS Variable Speed...

Page 2: ...roper installation and operation of this control could result in damage to the equipment and possibly even personal injury It is your responsibility to ensure that this control is safely installed acc...

Page 3: ...and safety devices must be added Offset dial provides fine tuning for input signal Manual dial provides manual speed control Range of signal is selected through Dip Switch A Type of signal used is se...

Page 4: ...re intended for use with water or a 50 50 mixture by weight of propylene glycol UP15 42F VS 115V 60 Hz Maximum Fluid Temperature 205 F 96 C Maximum Ambient 107 F 42 C with control module vertical Fig...

Page 5: ...freely Remove the large screw in the middle of the nameplate insert a small flat blade screwdriver into the end of the shaft and turn gently If the shaft does not turn easily repeat the disas sembly...

Page 6: ...ge remaining air from the bearing chamber This is especially important when installing the pump during the off season 5 Electrical Warning All electrical work should be performed by a qualified electr...

Page 7: ...he wires Current Speed Control Signal Connections Connect the current signal wires to terminals Com and Ret I Fig 3 Test the Speed Control Signal Wiring Make sure exposed wires and bare terminals are...

Page 8: ...f the pump will have a range from minimum speed 15 to a maximum speed 100 Dip Switch D speed control external speed control maximum dial When dip switch D is in the ON position an external V dc mA sig...

Page 9: ...al allows the speed of the pump to be manually adjusted and set by the user The speed of the pump may be manually adjusted anywhere from min to 100 but once set remains fixed at that speed The min pos...

Page 10: ...10V 4 20mA min speed off speedcontrol manual dial speedcontrol external A B C D 7 Quick Reference Setting Dip Switches Figure 7A DipSwitches Dip switch settings POSITION Feature Explanation Dip switc...

Page 11: ...s must be min 300V rating Sup Com Ret I Com Os V Boil Boil Dem Dem tN4 Fuse Transformer 1 VA 115 V 18 V 100 H 6 A inductor Pot 0 1 F 250V R Class 2 only Off On A B C D 1008 02 599395 May 2006 12345 Ma...

Page 12: ...te and sup porting installation data Unless otherwise provided the distributor or dealer will contact the GRUNDFOS factory or authorized service station for instructions Any defective product to be re...

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