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 4.

Pump Installation

Remove the control from the pump and install pump in
piping.
Position  of  terminal  box:
Prefered  installation  of  the  pump  will  have  the
terminal box located to one side of the pump or the
other, with the conduit entry down.

 If the terminal box position needs to be changed, it is
best to do so before installation.  However, if the pump
is  already  installed,  ensure  that  the  electrical  supply  is
turned  off  and  close  the  isolation  valves  before
removing  the  Allen  screws.
To  Change  terminal  box  position:

Remove the four (4) Allen screws (4 or 5mm
wrench)  while  supporting  the  stator  (motor).

Carefully  separate  the  stator  from  the  pump
chamber  and  rotate  it  to  the  correct  terminal  box
orientation.

Replace  the  Allen  screws  and  tighten  diagonally
and evenly (7 ft. –lb. torque).

Check that the motor shaft turns freely.  Remove
the  large  screw  in  the  middle  of  the  nameplate,
insert  a  small  flat  blade  screwdriver  into  the  end
of the shaft, and turn gently.

If the shaft does not turn easily, repeat the
disassembly/reassembly  process.

Pump Mounting:  For Indoor Use Only

Arrows on the side or bottom of the pump chamber
indicate direction of flow through the pump.  Grundfos
Variable  Speed  pumps  can  be  installed  in  both  vertical
and  horizontal  lines.

Figure 4A -

 Prefered Terminal

Box Orientation

Figure 4B -

 Optional Terminal Box

Orientation (see Operational Limits)

Setting Dip Switches

Figure 7A -

Dip Switches

⇑⇑⇑⇑⇑

Dip  switch  settings

POSITION

Feature  Explanation

Dip  switch  C

  -  minimum  speed  off/minimum  speed

15%.  When dip switch C is in the 

ON

 position the

variable  speed  of  the  pump  will  have  a  range  from
minimum  speed  =  off  to  maximum  speed  =  100%.
When dip switch C is in the 

OFF

 

position the variable

speed  of  the  pump  will  have  a  range  from  minimum
speed = 15% to a maximum speed = 100%.

Dip  switch  D

  -  speed  control  external/speed  control

maximum % dial.  When dip switch D is in the

 

ON

position  an  external  V(dc)/mA  signal  will  cause  the
pump speed to vary and the dial on the terminal box
will function in the -5% to +5% mode.  When dip switch
D is in the 

OFF

 

position turning the manual % dial will

vary the pump speed.  The pump will not respond to an
external  V(dc)/mA  signal  even  if  one  is  present.    The
terminal box and the dial will function in the minimum
to 100% mode.

 7.

Settings

O N

OFF

DEFAULT

SWITCH

m A

(V) DC

m A

0-10V

0-20mA

2-10V

4-20mA

min  speed

15%

min  speed

off

speed control

external

2-10V

4-20mA

min  speed

off

speed control

manual % dial

speed control

external

A

B

C

D

ON

ON

ON

ON

ON

Summary of Contents for UP15-42 Series

Page 1: ...was purchased together with proof of purchase and installation date failure date and supporting installation data Unless otherwise provided the distributor or dealer will contact the GRUNDFOS factory or authorized service station for instructions Any defective product to be returned to the factory or service station must be sent freight prepaid documentation supporting the warranty claim and or a ...

Page 2: ... result in damage to the equip ment and possibly even personal injury It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards This electronic control is not intended for use as a primary limit control Other controls that are intended and certified as safety limits must be placed into the control circuit Page 1 CONGRATULATIONS You ar...

Page 3: ... dip switch D Pump Exercising After every three days of no operation the control will exercise the pump for 10 seconds The Out LED will be on during exercising As variable speed output modulates the control flashes the out LED on for second and off for to 2 1 2 seconds The output is run at 100 for 3 seconds after power up reset for all modes of operation VoltageSpeedControl Signal Circuit Rating T...

Page 4: ...e You Leave Place this brochure and all other brochures relating to the installation in a conspicuous location near the control for future reference It is important to explain the operation of this control within the system to the end user and to anyone else who may be operating the system Page 8 Page 3 3 Operational Limits Control Signal Input Range Voltage signal range 0 10V DC or 2 10V DC Curre...

Page 5: ...ate direction of flow through the pump Grundfos Variable Speed pumps can be installed in both vertical and horizontal lines Figure 4A Prefered Terminal Box Orientation Figure 4B OptionalTerminal Box Orientation see Operational Limits Setting Dip Switches Figure 7A Dip Switches Dip switch settings POSITION Feature Explanation Dip switch C minimum speed off minimum speed 15 When dip switch C is in t...

Page 6: ...Provisions for a 115 V grounded outlet within 6 feet of the pump mounting location should be made Allelectricalworkshouldbeperformedbyaqualified electricianinaccordancewiththelatesteditionofthe NationalElectricalCode localcodesandregulations All speed control signal wiring terminates in the wiring chamber on the control All field installed wiring should meet or exceed requirements for class 2 wiri...

Page 7: ...ofthe NationalElectricalCode localcodesandregulations All speed control signal wiring terminates in the wiring chamber on the control All field installed wiring should meet or exceed requirements for class 2 wiring per article 725 of the National Electrical Code rated at 30VAC 250VA Test the Speed Control Signal Wiring Make sure exposed wires and bare terminals are not in contact with other wires ...

Page 8: ...indicate direction of flow through the pump Grundfos Variable Speed pumps can be installed in both vertical and horizontal lines Figure 4A Prefered Terminal Box Orientation Figure 4B OptionalTerminal Box Orientation see Operational Limits Setting Dip Switches Figure 7A DipSwitches Ý Dip switch settings POSITION Feature Explanation Dip switch C minimum speed off minimum speed 15 When dip switch C i...

Page 9: ...e You Leave Place this brochure and all other brochures relating to the installation in a conspicuous location near the control for future reference It is important to explain the operation of this control within the system to the end user and to anyone else who may be operating the system Page 8 Page 3 3 Operational Limits Control Signal Input Range Voltage signal range 0 10V DC or 2 10V DC Curre...

Page 10: ... dip switch D Pump Exercising After every three days of no operation the control will exercise the pump for 10 seconds The Out LED will be on during exercising As variable speed output modulates the control flashes the out LED on for second and off for to 2 1 2 seconds The output is run at 100 for 3 seconds after power up reset for all modes of operation VoltageSpeedControl Signal Circuit Rating T...

Page 11: ... result in damage to the equip ment and possibly even personal injury It is your responsibility to ensure that this control is safely installed according to all applicable codes and standards This electronic control is not intended for use as a primary limit control Other controls that are intended and certified as safety limits must be placed into the control circuit Page 1 CONGRATULATIONS You ar...

Page 12: ...was purchased together with proof of purchase and installation date failure date and supporting installation data Unless otherwise provided the distributor or dealer will contact the GRUNDFOS factory or authorized service station for instructions Any defective product to be returned to the factory or service station must be sent freight prepaid documentation supporting the warranty claim and or a ...

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