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Grundfos SP 1100S, Installation And Operating Instructions Manual

The Grundfos SP 1100S is a high-quality submersible pump suitable for various applications. Ensure a hassle-free installation and optimal performance with the comprehensive Installation And Operating Instructions Manual. Download the manual for free from manualshive.com to unlock all the necessary guidance for making the most of this remarkable product.

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10.4.5 575 V, 3-phase, 60 Hz

Maximum submersible power cable length (maximum cable length in feet, starter to motor)

Motor
rating

[Hp]

AWG copper wire size

[ft (m)]

14

12

10

8

6

4

3

2

1

0

00

000

0000

575 V

3-ph

60 Hz

0.5

5900

(1798)

9410

(2868)

-

-

-

-

-

-

-

-

-

-

-

0.75

4270

(1301)

6810

(2076)

-

-

-

-

-

-

-

-

-

-

-

1

3630

(1106)

5800

(1768)

9120

(2780)

-

-

-

-

-

-

-

-

-

-

1.5

2620

(799)

4180

(1274)

6580

(2006)

-

-

-

-

-

-

-

-

-

-

2

2030

(619)

3250

(991)

5110

(1558)

8060

(2457)

-

-

-

-

-

-

-

-

-

3

1580

(482)

2530

(771)

3980

(1213)

6270

(1911)

-

-

-

-

-

-

-

-

-

5

920

(280)

1480

(451)

2330

(710)

3680

(1122)

5750

(1753)

-

-

-

-

-

-

-

-

7.5

660

(201)

1060

(323)

1680

(512)

2650

(808)

4150

(1265)

-

-

-

-

-

-

-

-

10

490

(149)

780

(238)

1240

(378)

1950

(594)

3060

(933)

4770

(1454)

5940

(1811)

-

-

-

-

-

-

15

330

*

(101

*

)

530

(162)

850

(259)

1340

(408)

2090

(637)

3260

(994)

4060

(1237)

-

-

-

-

-

-

20

-

410

*

(125

*

)

650

(198)

1030

(314)

1610

(491)

2520

(768)

3140

(957)

3860

(1177)

4760

(1451)

5830

(1777)

-

-

-

25

-

-

520

(158)

830

(253)

1300

(396)

2030

(619)

2530

(771)

3110

(948)

3840

(1170)

4710

(1436)

-

-

-

30

-

-

430

*

(131

*

)

680

(207)

1070

(326)

1670

(509)

2080

(634)

2560

(780)

3160

(963)

3880

(1183)

4770

(1454)

5780

(1762)

7030

(2143)

40

-

-

-

500

*

(152

*

)

790

(241)

1240

(378)

1540

(469)

1900

(579)

2330

(710)

2860

(872)

3510

(1070)

4230

(1289)

5140

(1567)

50

-

-

-

410*

*

(125

*

)

640

*

(195

*

)

1000

(305)

1250

(381)

1540

(469)

1890

(576)

2310

(704)

2840

(866)

3420

(1042)

4140

(1262)

60

-

-

-

-

540*

*

(165

*

)

850

(259)

1060

(323)

1300

(396)

1600

(488)

1960

(597)

2400

(732)

2890

(881)

3500

(1067)

75

-

-

-

-

-

690

*

(210

*

)

860

(262)

1060

(323)

1310

(399)

1600

(488)

1970

(600)

2380

(725)

2890

(881)

100

-

-

-

-

-

-

640

*

(195

*

)

790

*

(241

*

)

970

(296)

1190

(363)

1460

(445)

1770

(539)

2150

(655)

125

-

-

-

-

-

-

-

630

*

(192

*

)

770

*

(235

*

)

950

(290)

1160

(354)

1400

(427)

1690

(515)

150

-

-

-

-

-

-

-

660

*

(202

*

)

800

*

(244

*

)

990*

(302*)

1190

(363)

1440

(439)

175

-

-

-

-

-

-

-

-

-

700

*

(214

*

)

870

*

(265

*

)

1050

*

(320

*

)

1270

(387)

200

-

-

-

-

-

-

-

-

-

-

760*

*

(232

*

)

920*

*

(280

*

)

1110

*

(338

*

)

*

Indicates single conductor only (not jacketed).

 

36

English (US)

Summary of Contents for SP 1100S

Page 1: ...SP SPE Stainless steel submersible pumps Installation and operating instructions GRUNDFOS INSTRUCTIONS ...

Page 2: ......

Page 3: ...SPE English US Installation and operating instructions 4 Français CA Notice d installation et de fonctionnement 43 Español MX Instrucciones de instalación y operación 82 Appendix A 121 3 Table of contents ...

Page 4: ...service station any product of Grundfos manufacture Grundfos will not be liable for any costs of removal installation transportation or any other charges which may arise in connection with a warranty claim Products which are sold but not manufactured by Grundfos are subject to the warranty provided by the manufacturer of said products and not by Grundfos warranty Grundfos will not be liable for da...

Page 5: ...ymbol indicates that an action must not be taken or must be stopped If these instructions are not observed it may result in malfunction or damage to the equipment Tips and advice that make the work easier 3 Product description 3 1 Product introduction This manual includes instructions for installation operation and maintenance of Grundfos SP submersible pumps with 0 5 to 250 Hp motors 3 2 Applicat...

Page 6: ...of the art hydraulics provide high efficiency and low operating costs 100 stainless steel components inside and outside for long service life resistant to sand resistant to aggressive water monitoring protection and communication through protection unit MP 204 and GO remote control 3 5 Type key Example SPE 475 S 500 5 PD Pos 1 2 3 4 5 6 Pos Description 1 Pump type or SP SPE Standard design ECM des...

Page 7: ...ure Pump 4 to 140 F 20 to 60 C Motor 4 to 158 F 20 to 70 C Store the motors in a closed dry and well ventilated room If MMS motors are stored the shaft must be turned by hand at least once a month If a motor has been stored for more than a year before installation the rotating parts of the motor must be dismantled and checked before use Do not expose the pump to direct sunlight If the pump is unpa...

Page 8: ... TM059648 Handling of the motor 6 1 Pre installation checklist Check the following before installation condition of the well condition of the water installation depth power supply cable type These checks are all critical for the proper installation of this pump 6 1 1 Condition of the well If the pump is to be installed in a new well make sure that the well is fully developed and bailed or blown fr...

Page 9: ...tional requirements Pos Description A Allowed B Not allowed If the pump is installed horizontally fit it in a flow sleeve Related information 3 2 Applications 6 2 1 Motors suitable for horizontal installation 6 2 1 Motors suitable for horizontal installation Motor Output power 60 Hz Output power 50 Hz Hp kW Hp kW MS 0 5 40 0 37 30 All MMS6 50 60 37 44 7 5 50 3 7 37 MMS8000 30 150 22 112 30 150 22 ...

Page 10: ...ual corrosive quality or exceeds the motor temperature rating contact Grundfos 6 3 Preparation DANGER Electric shock Death or serious personal injury Switch off the power supply before you start any work on the product Make sure that the power supply cannot be switched on accidentally 6 3 1 Checking the motor liquid The MS submersible motors are factory filled with SML 3 liquid which is frost proo...

Page 11: ... hole 4 Replace the screw in the filling hole and tighten securely before changing the position of the motor Torque 2 2 ft lbs 3 0 Nm The pump is now ready for installation 45 TM050949 Motor position during filling MS6000 and MS6000P 6 3 4 Grundfos submersible motors MMS6 MMS8000 and MMS10000 Filling procedure 1 Place the motor at a 45 angle with the top of the motor upwards See the figure below 2...

Page 12: ...e pump tighten the screws to fit it securely to the pump See Appendix A for further details Make sure that the pump chambers are aligned when the cable guard has been fitted 6 5 Splicing the motor cable A good cable splice is critical to proper operation of the pump If the splice is carefully made it works as well as any other portion of the cable and is completely watertight Use a heat shrink spl...

Page 13: ...nd selected based on the estimated flow rates and friction loss factors 6 6 1 If an adapter is required Install the riser pipe to the pipe adapter Then install the riser pipe with the adapter to the pump outlet port Use a back up wrench when attaching the riser pipe to the pump Make sure that the pump is gripped only by the flats on the top of the outlet chamber The body of the pump cable guard or...

Page 14: ... pipe stretches to approximately 2 of its length For example if a 200 feet 61 m of plastic riser pipe is installed the pump may actually be down 204 feet 62 m If the installation depth is critical check with the manufacturer of the pipe to determine how to compensate for pipe stretch When a plastic riser pipe is used attach a safety cable to the pump to lower and raise it When plastic pipes are us...

Page 15: ...ump and motor DOL starting current locked rotor current is between 4 and 6 5 times the full load current If DOL starting is not acceptable and reduced starting current is required use an autotransformer or resistant starters for 5 to 30 hp motors depending on the cable length For motors over 30 hp use autotransformer starters Related information 10 6 1 Grundfos submersible motors 60 Hz 6 7 1 Engin...

Page 16: ... temperature transmitter is connected to a variable frequency drive a fuse incorporated in the transmitter melts and the transmitter becomes inactive The transmitter cannot be reactivated This means that from that point on the motor operates like a motor without a temperature transmitter To enable the motor temperature monitoring install a Pt100 or Pt1000 sensor To avoid damage to the pump make su...

Page 17: ... the motor Furthermore it may expose the motor to detrimental voltage peaks This can be abated by installing an LC filter or a sinus filter between the frequency converter and the motor For further details contact your frequency converter supplier or Grundfos 4 3 2 1 5 6 TM066056 Location of the sine wave filter in the system Pos Description 1 Sine wave filter 2 Motor 3 VFD 4 379 V or greater inco...

Page 18: ...ions 1 2 4 3 TM050039 Single phase installation Pos Description 1 Single phase power supply 2 Ground 3 True grounding point 4 Lightning arrester T1 T2 T3 1 4 7 2 6 5 3 TM050040 Three phase installation Pos Description 1 Three phase power supply 2 Pump control panel 3 Lightning arrester 4 True grounding point 5 Install lightning protectors before fuses or circuit breaker 6 Ground 7 To MS motor The ...

Page 19: ...pes without insulating couplings If plastic outlet pipe and well casing are used or if a grounding wire is required by local codes connect a properly sized bare copper wire to a stud on the motor and run to the control panel DANGER Explosive environment Death or serious personal injury Do not ground to a gas supply line Connect the grounding wire to the ground point first and then to the terminal ...

Page 20: ...etely installed The insulation resistance table in this section describes the condition of the insulation system for a submersible motor system of 600 V or less based on megohmmeter readings Measure the insulation resistance according to local codes and regulations The table below indicates suggested values of insulation resistance and the test voltage in relation to the rated voltage of the motor...

Page 21: ...Start the pump measure and record current reading on each leg Disconnect the power 4 Add the values for each hookup 5 Divide the total by 3 to obtain the average 6 Compare each single leg reading from the average to obtain the greatest amp difference 7 Divide this difference by the average to obtain the percentage of imbalance Use the wiring hookup which provides the lowest percentage of imbalance...

Page 22: ...ion 6 2 2 Pumped liquids 8 1 1 Frequency of starts and stops Motor type Number of starts MS402 Minimum 1 per year Maximum 100 per hour Maximum 300 per day MS4000 Minimum 1 per year Maximum 100 per hour Maximum 300 per day MS6000 Minimum 1 per year Maximum 30 per hour Maximum 300 per day MS6000P Minimum 1 per year Maximum 120 per hour Maximum 360 per day MMS6 Minimum 1 per year Maximum 10 per hour ...

Page 23: ...health or toxic the pump will be classified as contaminated Contact Grundfos with details about the pumped liquid before returning the product for service Otherwise Grundfos can refuse to accept the product Possible costs of returning the pump are paid by the customer 8 3 1 SPE The following is only valid for SPE pump sets DANGER Magnetic field Death or serious personal injury Do not handle the ro...

Page 24: ... When not operated in a well failure to connect motor frame to power supply ground may result in serious electric shock 9 1 SPE The following is only valid for SPE pump sets DANGER Magnetic field Death or serious personal injury Do not handle the rotor if having a pacemaker DANGER Crushing of hands Death or serious personal injury Keep the rotor surroundings free of magnetic objects and be careful...

Page 25: ... are shortened Pump is damaged causing a motor overload Winding resistance TM050028_0511 Turn off power and disconnect the submersible drop cable leads in the control box or starter With an ohmmeter set the scale selectors to Rx1 for values under 10 ohms and Rx10 for values over 10 ohms Zero adjust the ohmmeter and measure the resistance between leads Record the values Motor resistance values can ...

Page 26: ...fective parts The motor and or cable are defective If an open motor winding or ground is found pull the pump from the well and re check values at the surface Repair or replace the motor or cable The capacitor is defective single stage only Check the capacitor with an ohmmeter If there is no ohmmeter needle movement replace the capacitor 9 4 2 The pump runs but does not deliver water Cause Remedy T...

Page 27: ...damaged components The snifter valve or bleed orifice are plugged Clean and or replace any defective snifter valve or bleed orifice The tank is too small Replace it with a proper size tank 9 4 5 Fuses blow or circuit breakers trip Cause Remedy The voltage is too high or low If the cable size is correct contact the power company If not correct and or replace as necessary The three phase current imb...

Page 28: ... 104 40 MS 6000 T60 6 152 3 30 1 00 30 6 8 140 60 140 60 MS 6000P 6 152 0 50 0 15 9 2 140 60 140 60 MMS 6 T30 6 152 0 15 0 05 13 3 86 30 86 30 MMS 6 T50 6 152 0 15 0 05 13 3 122 50 122 50 MMS 8000 T30 8 203 0 50 0 15 25 5 7 86 30 86 30 MMS 6 T50 8 203 0 50 0 15 25 5 7 122 50 122 50 MS 10000 175 200 hp 10 254 0 50 0 15 55 12 5 86 30 86 30 MS 10000 250 hp 10 254 0 50 0 15 41 9 3 68 20 68 20 A flow i...

Page 29: ...100 0 40 0 40 0 100 0 50 0 50 0 150 0 60 0 60 0 175 0 75 0 75 0 250 0 100 0 100 0 300 0 150 0 125 0 375 0 175 0 150 0 450 0 200 0 200 0 600 0 275 0 Note The table is based on typical 176 F 80 C rise continuous duty generators with 35 maximum voltage dip during the startup of single and three phase motors Contact the manufacturer of the generator to make sure the unit has adequate capacity to run t...

Page 30: ...mmended copper conductor sizes and various cable lengths for submersible motors These tables comply with the 1978 edition of the National Electric Table 310 16 Column 2 for 167 F 75 C wire The ampacity current carrying properties of a conductor have been divided by 1 25 per the N E C Article 430 22 for motor branch circuits based on motor amps at rated horsepower To ensure adequate starting torque...

Page 31: ...930 893 3620 1103 4480 1366 5470 1667 6700 2042 3 120 37 190 58 300 91 470 143 750 229 1190 363 1490 454 1850 564 2320 707 2890 881 3610 1100 4470 1362 5550 1692 5 110 34 180 55 280 85 450 137 710 216 890 271 1110 338 1390 424 1740 530 2170 661 2680 817 3330 1015 7 5 120 37 200 61 310 94 490 149 610 186 750 229 930 283 1140 347 1410 430 1720 524 2100 640 10 160 49 250 76 390 119 490 149 600 183 75...

Page 32: ...60 49 250 76 390 119 490 149 600 183 740 226 910 277 1110 338 1340 408 1630 497 20 190 58 300 91 380 116 460 140 570 174 700 213 860 262 1050 320 1270 387 25 240 73 300 91 370 113 460 140 570 174 700 213 840 256 1030 314 30 250 76 310 94 380 116 470 143 580 177 700 213 850 259 Indicates single conductor only not jacketed Note No asterisk indicates both jacketed cable and single conductor cables Th...

Page 33: ...0 290 1170 357 1440 439 1760 536 2160 658 2610 796 3160 963 15 210 64 330 101 520 158 650 198 800 244 980 299 1200 366 1470 448 1780 543 2150 655 20 250 76 400 122 500 152 610 186 760 232 930 283 1140 347 1380 421 1680 512 25 320 98 400 122 500 152 610 186 750 229 920 280 1120 341 1360 415 30 260 79 330 101 410 125 510 155 620 189 760 232 930 283 1130 344 Indicates single conductor only not jacket...

Page 34: ... 850 259 1340 408 2090 637 2600 792 3200 975 3930 1198 4810 1466 5900 1798 7110 2167 20 410 125 650 198 1030 314 1610 491 2000 610 2470 753 3040 927 3730 1137 4580 1396 5530 1686 25 330 101 530 162 830 253 1300 396 1620 494 1990 607 2450 747 3010 917 3700 1128 4470 1362 5430 1655 30 270 82 430 131 680 207 1070 326 1330 405 1640 500 2030 619 2490 759 3060 933 3700 1128 4500 1372 40 320 98 500 152 7...

Page 35: ...le which is between the service entrance and a motor starter controller does not exceed 25 of the total maximum length to ensure reliable starter operation Single phase control boxes may be connected at any point of the total cable length The table is based on maintaining motor terminal voltage at 95 of service entrance voltage running at the maximum value stated on the nameplate In general a volt...

Page 36: ...91 2520 768 3140 957 3860 1177 4760 1451 5830 1777 25 520 158 830 253 1300 396 2030 619 2530 771 3110 948 3840 1170 4710 1436 30 430 131 680 207 1070 326 1670 509 2080 634 2560 780 3160 963 3880 1183 4770 1454 5780 1762 7030 2143 40 500 152 790 241 1240 378 1540 469 1900 579 2330 710 2860 872 3510 1070 4230 1289 5140 1567 50 410 125 640 195 1000 305 1250 381 1540 469 1890 576 2310 704 2840 866 342...

Page 37: ...ning motor terminal voltage at 95 of service entrance voltage running at the maximum value stated on the nameplate In general a voltage drop must be maintained at 3 V 100 ft or less 1 foot 0 305 meter 1 meter 3 28 feet 37 English US ...

Page 38: ...ER_QUALITY_12 Submersible Motor MH26400 TM059757 MS4000 motor TM067249 Submersible Motor NSF ANSI 372 MH26400 TM059569 MS402 motor TM067249 Submersible Motor NSF ANSI 372 MH26400 TM059569 TM050001_0411 The Grundfos SP SPE pumps are certified when driven by a certified motor provided with suitable overheating protection 38 English US ...

Page 39: ...30 1 15 70 45 110 0 27 5 77 92 1500 4 inch three phase 3 wire motors 1 5 3 230 1 30 15 8 40 3 7 3 75 72 900 1 5 3 460 1 30 10 4 20 1 3 7 75 72 900 1 5 3 575 1 30 10 4 16 1 2 9 75 72 900 2 3 230 1 25 20 10 48 8 7 76 75 900 2 3 460 1 25 10 5 24 4 4 76 75 900 2 3 575 1 25 10 4 19 2 3 5 76 75 900 3 3 230 1 15 30 15 56 12 2 77 75 1500 3 3 460 1 15 15 7 28 6 1 77 75 1500 3 3 575 1 15 15 6 22 4 8 77 75 1...

Page 40: ... 84 84 6070 25 3 208 230 1 15 200 125 395 445 71 87 84 87 84 6070 25 3 460 1 15 100 60 236 41 84 84 6070 25 3 575 1 15 100 60 180 32 84 84 6070 30 3 208 230 1 15 250 150 445 500 81 104 84 87 84 6070 30 3 460 1 15 125 70 265 48 85 85 6070 30 3 575 1 15 125 70 194 37 85 85 6070 40 3 460 1 15 170 90 330 65 85 84 6070 40 3 575 1 15 170 90 250 49 5 85 84 6070 50 3 460 1 15 225 125 405 73 0 83 83 6182 8...

Page 41: ...30 JKS 30 JJS 30 5012406 032 KLN R 30 15 99619045 99616717 KTS R 40 JKS 40 JJS 40 5014006 040 KLS R 40 20 99619046 99616718 KTS R 50 JKS 50 JJS 50 5014006 050 KLN R 50 25 99619047 99616719 KTS R 50 JKS 50 JJS 50 5014006 050 KLN R 50 30 99619048 99616720 KTS R 60 JKS 60 JJS 60 5014006 063 KLN R 60 40 99619049 99616721 KTS R 80 JKS 80 JJS 80 2028220 120 KLN R 80 50 99619051 99616723 KTS R 100 JKS 10...

Page 42: ...5 amps Total 75 amps Step 5 Average current total current 75 25 amps 3 readings 3 Step 6 Greatest amp difference from the average hookup 1 25 23 2 hookup 2 26 25 1 hookup 3 25 5 25 0 5 Step 7 imbalance hookup 1 2 25 x 100 8 hookup 2 1 25 x 100 4 hookup 3 0 5 25 x 100 2 L3 L2 L2 L1 L1 L1 L3 L2 L3 L2 L3 L2 L1 T3 T2 T1 DL3 DL2 DL1 M1 M3 M2 L3 L2 L1 T3 T2 T1 DL2 DL1 DL3 M1 M3 M2 L3 L2 L1 T3 T2 T1 DL1 ...

Page 43: ...tion 1 Removing cable guard 2 Fitting cable guard 1 2 TM060693 Removing and fitting of cable guard for SP 35S 45S 62S 77S 150S 230S and 300S Pos Description 1 Removing cable guard 2 Fitting cable guard 1 2 TM001326 Removing and fitting of cable guard for SP 385S 475S 625S 800S and 1100S Pos Description 1 Removing cable guard 2 Fitting cable guard 121 Appendix A ...

Page 44: ...tège câble 2 Fixation du protège câble 1 2 TM060693 Dépose et fixation du protège câble pour SP 35S 45S 62S 77S 150S 230S et 300S Pos Description 1 Dépose du protège câble 2 Fixation du protège câble 1 2 TM001326 Dépose et fixation du protège câble pour SP 385S 475S 625S 800S et 1100S Pos Description 1 Dépose du protège câble 2 Fixation du protège câble 122 Appendix A ...

Page 45: ...de la cubierta del cable 1 2 TM060693 Desmontaje e instalación de la cubierta del cable para bombas SP 35S 45S 62S 77S 150S 230S y 300S Pos Descripción 1 Desmontaje de la cubierta del cable 2 Instalación de la cubierta del cable 1 2 TM001326 Desmontaje e instalación de la cubierta del cable para bombas SP 385S 475S 625S 800S y 1100S Pos Descripción 1 Desmontaje de la cubierta del cable 2 Instalaci...

Page 46: ... 431 2103 Japan Tel 81 53 428 4760 Fax 81 53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Tel 82 2 5317 600 Fax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava ielā 60 LV 1035 Rīga Tel 371 714 9640 7 149 641 Fax 371 914 9646 Lithuania GRUNDFOS Pumps UAB Smolensko g 6 LT 03201 Vilnius Tel 370 5...

Page 47: ...Uzbekistan Grundfos Tashkent Uzbekistan The Representative Office of Grundfos Kazakhstan in Uzbekistan 38a Oybek street Tashkent Tel 998 71 150 3290 71 150 3291 Fax 998 71 150 3292 Grundfos companies ...

Page 48: ...1345258 www grundfos com Trademarks displayed in this material including but not limited to Grundfos and the Grundfos logo are registered trademarks owned by The Grundfos Group 2022 Grundfos Holding A S all rights reserved ...

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