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4. Assembly and installation

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4.1 Pump assembly

The pump is delivered with a mounting plate. 
The mounting plate can be mounted vertically e.g. 
on a wall or horizontally e.g. on a tank. It takes just a 
few quick steps to firmly secure the pump to the 
mounting plate by means of a slot mechanism.
The pump can easily be released from the mounting 
plate for maintenance.

4.1.1 Requirements

The mounting surface must be stable and must 
not vibrate.

Dosing must flow upwards vertically.

4.1.2 Align and install mounting plate

Vertical installation

: Mounting plate slot 

mechanism must be above.

Horizontal installation

: Mounting plate slot 

mechanism must be opposite the dosing head.

The mounting plate can be used as a drill 
template, please see fig. 

4

 for drill hole distances.

Fig. 5

Locate mounting plate

1. Indicate drill holes.
2. Drill holes.
3. Secure mounting plate using four screws, 

diameter 5 mm, to the wall, on the bracket or the 
tank.

4.1.3 Engage pump in mounting plate

1. Attach the pump to the mounting plate support 

clamps and slide under slight pressure until it 
engages.

Fig. 6

Engaging the pump

4.1.4 Adjust control cube position

The control cube is fitted to the front of the pump on 
delivery. It can be turned by 90 ° so that the user can 
select to operate the pump from the right or left side.

1. Carefully remove both protective caps on the 

control cube using a thin screwdriver.

2. Loosen screws.
3. Carefully lift off control cube only so far from the 

pump housing that no tensile stress is produced 
on the flat band cable.

4. Turn control cube by 90 ° and re-attach.

– Make sure the O-ring is secure.

5. Tighten screws slightly and attach protective 

caps.

Fig. 7

Adjusting control cube

Note

For use in Australia:
Installation of this product must comply 
with AS/NZS3500!
Certificate of suitability number: CS9431
RCM number: N20683

Warning
Install the pump in such a way that the 
plug can easily be reached by the operator 
during operation! This will enable the 
operator to separate the pump from the 
mains quickly in case of emergency!

TM

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Warning
Make sure that you do not damage any 
cables and lines during installation!

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Caution

The enclosure class (IP65/Nema 4X) and 
shock protection are only guaranteed if the 
control cube is installed correctly!

Caution

Pump must be disconnected from the 
power supply!

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IP65, Nema 4X

Summary of Contents for SMART Digital S DDC Series

Page 1: ...SMART Digital S DDC up to 15 l h Installation and operating instructions GRUNDFOS INSTRUCTIONS Further languages http net grundfos com qr i 95726994...

Page 2: ...6 2 1 Navigation 19 6 2 2 Operating states 19 6 2 3 Sleep mode energy saving mode 19 6 2 4 Overview of display symbols 20 6 3 Main menus 21 6 3 1 Operation 21 6 3 2 Info 21 6 3 3 Alarm 21 6 3 4 Setup...

Page 3: ...vention and any internal working operating and safety regulations of the operator must be observed Information attached to the pump must be observed Leakages of dangerous substances must be disposed o...

Page 4: ...lation site should be applied e g wearing protective clothing Observe the chemical manufacturer s safety data sheets and safety instructions when handling chemicals Caution A deaeration hose which is...

Page 5: ...water treatment Process water treatment Wash plants Chemical industry Ultrafiltration processes and reverse osmosis Irrigation Paper and pulp industry Food and beverage industries 2 2 Improper operat...

Page 6: ...tion for deaeration hose at dosing head If the deaeration hose is not correctly connected danger will arise due to possible leakage of dosing liquid TM04 8144 1716 P Q U Type Model f Pmax Imax 9769487...

Page 7: ...asket material EPDM FKM PTFE C SS Valve ball material Ceramic Stainless steel DIN 1 4401 F Control cube position Front mounted can be changed to the right or left 3 Voltage 1 x 100 240 V 50 60 Hz 1 2...

Page 8: ...ns connection Control cube Graphic LC display section 6 2 2 Click wheel section 6 1 100 key section 6 1 Signal inputs outputs section 4 3 Mounting plate TM04 1175 3510 Deaeration valve Dosing head Val...

Page 9: ...operation2 m 6 Max suction lift when priming with wet valves2 m 2 2 3 Min pressure difference between suction and discharge side bar 1 Max inlet pressure suction side bar 2 Max viscosity in SlowMode 2...

Page 10: ...ical safety class II Pollution degree 2 Signal input Max load for level input 12 V 5 mA Max load for pulse input 12 V 5 mA Max load for External stop input 12 V 5 mA Min pulse length ms 5 Max pulse fr...

Page 11: ...ons Fig 4 Dimensional sketch TM04 8169 3117 161 17 D B C A1 G 5 8 A 200 8 110 4 x 6 105 120 17 5 168 Pump type A mm A1 mm B mm C mm D mm DDC 6 10 280 251 196 46 5 24 DDC 9 7 280 251 196 46 5 24 DDC 15...

Page 12: ...es Fig 6 Engaging the pump 4 1 4 Adjust control cube position The control cube is fitted to the front of the pump on delivery It can be turned by 90 so that the user can select to operate the pump fro...

Page 13: ...ation example The pump offers various installation options In the picture below the pump is installed in conjunction with a suction line level switch and multifunction valve on a Grundfos tank Fig 9 I...

Page 14: ...n the mains voltage is switched on Do not manipulate mains plug or cable Note The mains plug is the separator separating the pump from the mains The rated voltage of the pump see section 2 4 Nameplate...

Page 15: ...evel signal Relay outputs Applies to DDC AR control variant Function Pins 1 brown 2 white 3 blue 4 black Analog GND mA mA External stop GND X Pulse GND X Function Pins 1 2 3 4 Low level signal X GND E...

Page 16: ...light the desired language 6 Press the click wheel to select the highlighted language 7 Press the click wheel again to confirm the Confirm settings prompt and apply the setting Fig 11 Set menu languag...

Page 17: ...sure that deviates or if dosing a medium whose viscosity deviates the pump must be calibrated Requirements The hydraulics and electrics of the pump are connected see section 4 Assembly and installatio...

Page 18: ...p executes 200 dosing strokes and displays the factory calibration value e g 125 ml 6 Remove the suction hose from the measuring beaker and check the remaining volume V2 e g 170 ml 7 From V1 and V2 ca...

Page 19: ...hlighted in black in the sub menus When you position the cursor on a value and press the click wheel a value is selected Turning the the click wheel clockwise increases the value turning the click whe...

Page 20: ...3 Info Alarm Setup Back SlowMode Sect 6 5 Key lock Sect 6 6 Manual Sect 6 4 1 Pulse Sect 6 4 2 Analog 0 4 20 mA Sect 6 4 3 Running Standby Stop Deaerating Diaphragm position out Sect 7 Additional disp...

Page 21: ...ll be overwritten see Section 8 Faults 6 3 4 Setup The Setup main menu contains menus for pump configuration These menus are described in the following sections Menu Pulse memory is only displayed in...

Page 22: ...wheel The setting range for the dosing volume depends on the pump type The frequency of incoming pulses is multiplied by the set dosing volume If the pump receives more pulses than it can process at...

Page 23: ...ode If the code is not entered within 10 seconds the display automatically switches to the Operation main menu The key lock remains active 6 6 2 Deactivation The key lock can be deactivated in the Set...

Page 24: ...hes from the operating state Running into the operating state Standby The corresponding symbol appears in the Signal error display area of the display The contact type is factory set to closing contac...

Page 25: ...e any questions please contact your service partner 7 1 Regular maintenance 7 2 Cleaning If necessary clean all pump surfaces with a dry and clean cloth Fill level sensor Pump status Low level Display...

Page 26: ...formation about carrying out maintenance can be found in the service kit catalog on our homepage www grundfos com 7 4 1 Dosing head overview Fig 23 Dosing head exploded view Service requirement Motor...

Page 27: ...nothing indicates that dosing liquid has entered the pump housing Otherwise proceed as described in section 7 6 2 Dosing liquid in the pump housing This section refers to fig 23 1 Attach flange 2 corr...

Page 28: ...ead before maintenance and flush it if necessary 3 Take suitable steps to ensure that the returning liquid is safely collected 4 Dismantle suction pressure and deaeration hose 5 Remove the cover 9 6 L...

Page 29: ...indicates an alarm and the pump is stopped The last 10 faults are stored in the Alarm main menu When a new fault occurs the oldest fault is deleted The two most recent faults are shown in the display...

Page 30: ...sing medium tank almost empty Motor blocked Alarm Backpressure greater than nominal pressure Damage to gears Reduce backpressure Arrange for repair to drive if necessary Cable break Alarm Defect in an...

Page 31: ...suction line install filter Suction lift too high Reduce suction lift Install priming aid Enable SlowMode see section 6 5 SlowMode Viscosity too high Enable SlowMode see section 6 5 SlowMode Use hose...

Page 32: ...FOS CROATIA d o o Cebini 37 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www hr grundfos com GRUNDFOS Sales Czechia and Slovakia s r o apkovsk ho 21 779 00 Olomouc Phone 420 585 7...

Page 33: ...11 26 48 340 Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 65 6681 9689 Slovakia GRUNDFOS s r o Prievozsk 4D 821 09 BRATISLAVA Phona 421 2 5020 1426...

Page 34: ...6994 0817 ECM 1214328 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright...

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