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English (GB)

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1. Safety instructions

These installation and operating instructions contain 
general instructions that must be observed during 
installation, operation and maintenance of the pump. 
It must therefore be read by the installation engineer 
and the relevant qualified operator prior to 
installation and start-up, and must be available at the 
installation location at all times.

1.1 Symbols used in this document

1.2 Qualification and training of personnel

The personnel responsible for the installation, 
operation and service must be appropriately 
qualified for these tasks. Areas of responsibility, 
levels of authority and the supervision of the 
personnel must be precisely defined by the operator. 
If necessary, the personnel must be trained 
appropriately.

Risks of not observing the safety instructions

Non-observance of the safety instructions may have 
dangerous consequences for the personnel, the 
environment and the pump and may result in the loss 
of any claims for damages.
It may lead to the following hazards:

Personal injury from exposure to electrical, 
mechanical and chemical influences.

Damage to the environment and personal injury 
from leakage of harmful substances.

1.3 Safety instructions for the operator/user

The safety instructions described in these 
instructions, existing national regulations on health 
protection, environmental protection and for accident 
prevention and any internal working, operating and 
safety regulations of the operator must be observed.
Information attached to the pump must be observed.
Leakages of dangerous substances must be 
disposed of in a way that is not harmful to the 
personnel or the environment.
Damage caused by electrical energy must be 
prevented, see the regulations of the local electricity 
supply company.

Only original accessories and original spare parts 
should be used. Using other parts can result in 
exemption from liability for any resulting 
consequences.

1.4 Safety of the system in the event of a 

failure in the dosing pump

The dosing pump was designed according to the 
latest technologies and is carefully manufactured 
and tested.
If it fails regardless of this, the safety of the overall 
system must be ensured. Use the relevant 
monitoring and control functions for this.

Warning
If these safety instructions are not 
observed, it may result in personal injury.

Caution

If these safety instructions are not 
observed, it may result in malfunction or 
damage to the equipment.

Note

Notes or instructions that make the job 
easier and ensure safe operation.

Caution

Before starting work on the pump, the 
pump must be in the "Stop" operating state 
or be disconnected from the power supply. 
The system must be pressureless!

Note

The mains plug is the separator separating 
the pump from the mains.

Caution

Make sure that any chemicals that are 
released from the pump or any damaged 
lines do not cause damage to system parts 
and buildings.
The installation of leak monitoring 
solutions and drip trays is recommended.

Summary of Contents for SMART Digital S DDC Series

Page 1: ...SMART Digital S DDC up to 15 l h Installation and operating instructions GRUNDFOS INSTRUCTIONS Further languages http net grundfos com qr i 95726994...

Page 2: ...6 2 1 Navigation 19 6 2 2 Operating states 19 6 2 3 Sleep mode energy saving mode 19 6 2 4 Overview of display symbols 20 6 3 Main menus 21 6 3 1 Operation 21 6 3 2 Info 21 6 3 3 Alarm 21 6 3 4 Setup...

Page 3: ...vention and any internal working operating and safety regulations of the operator must be observed Information attached to the pump must be observed Leakages of dangerous substances must be disposed o...

Page 4: ...lation site should be applied e g wearing protective clothing Observe the chemical manufacturer s safety data sheets and safety instructions when handling chemicals Caution A deaeration hose which is...

Page 5: ...water treatment Process water treatment Wash plants Chemical industry Ultrafiltration processes and reverse osmosis Irrigation Paper and pulp industry Food and beverage industries 2 2 Improper operat...

Page 6: ...tion for deaeration hose at dosing head If the deaeration hose is not correctly connected danger will arise due to possible leakage of dosing liquid TM04 8144 1716 P Q U Type Model f Pmax Imax 9769487...

Page 7: ...asket material EPDM FKM PTFE C SS Valve ball material Ceramic Stainless steel DIN 1 4401 F Control cube position Front mounted can be changed to the right or left 3 Voltage 1 x 100 240 V 50 60 Hz 1 2...

Page 8: ...ns connection Control cube Graphic LC display section 6 2 2 Click wheel section 6 1 100 key section 6 1 Signal inputs outputs section 4 3 Mounting plate TM04 1175 3510 Deaeration valve Dosing head Val...

Page 9: ...operation2 m 6 Max suction lift when priming with wet valves2 m 2 2 3 Min pressure difference between suction and discharge side bar 1 Max inlet pressure suction side bar 2 Max viscosity in SlowMode 2...

Page 10: ...ical safety class II Pollution degree 2 Signal input Max load for level input 12 V 5 mA Max load for pulse input 12 V 5 mA Max load for External stop input 12 V 5 mA Min pulse length ms 5 Max pulse fr...

Page 11: ...ons Fig 4 Dimensional sketch TM04 8169 3117 161 17 D B C A1 G 5 8 A 200 8 110 4 x 6 105 120 17 5 168 Pump type A mm A1 mm B mm C mm D mm DDC 6 10 280 251 196 46 5 24 DDC 9 7 280 251 196 46 5 24 DDC 15...

Page 12: ...es Fig 6 Engaging the pump 4 1 4 Adjust control cube position The control cube is fitted to the front of the pump on delivery It can be turned by 90 so that the user can select to operate the pump fro...

Page 13: ...ation example The pump offers various installation options In the picture below the pump is installed in conjunction with a suction line level switch and multifunction valve on a Grundfos tank Fig 9 I...

Page 14: ...n the mains voltage is switched on Do not manipulate mains plug or cable Note The mains plug is the separator separating the pump from the mains The rated voltage of the pump see section 2 4 Nameplate...

Page 15: ...evel signal Relay outputs Applies to DDC AR control variant Function Pins 1 brown 2 white 3 blue 4 black Analog GND mA mA External stop GND X Pulse GND X Function Pins 1 2 3 4 Low level signal X GND E...

Page 16: ...light the desired language 6 Press the click wheel to select the highlighted language 7 Press the click wheel again to confirm the Confirm settings prompt and apply the setting Fig 11 Set menu languag...

Page 17: ...sure that deviates or if dosing a medium whose viscosity deviates the pump must be calibrated Requirements The hydraulics and electrics of the pump are connected see section 4 Assembly and installatio...

Page 18: ...p executes 200 dosing strokes and displays the factory calibration value e g 125 ml 6 Remove the suction hose from the measuring beaker and check the remaining volume V2 e g 170 ml 7 From V1 and V2 ca...

Page 19: ...hlighted in black in the sub menus When you position the cursor on a value and press the click wheel a value is selected Turning the the click wheel clockwise increases the value turning the click whe...

Page 20: ...3 Info Alarm Setup Back SlowMode Sect 6 5 Key lock Sect 6 6 Manual Sect 6 4 1 Pulse Sect 6 4 2 Analog 0 4 20 mA Sect 6 4 3 Running Standby Stop Deaerating Diaphragm position out Sect 7 Additional disp...

Page 21: ...ll be overwritten see Section 8 Faults 6 3 4 Setup The Setup main menu contains menus for pump configuration These menus are described in the following sections Menu Pulse memory is only displayed in...

Page 22: ...wheel The setting range for the dosing volume depends on the pump type The frequency of incoming pulses is multiplied by the set dosing volume If the pump receives more pulses than it can process at...

Page 23: ...ode If the code is not entered within 10 seconds the display automatically switches to the Operation main menu The key lock remains active 6 6 2 Deactivation The key lock can be deactivated in the Set...

Page 24: ...hes from the operating state Running into the operating state Standby The corresponding symbol appears in the Signal error display area of the display The contact type is factory set to closing contac...

Page 25: ...e any questions please contact your service partner 7 1 Regular maintenance 7 2 Cleaning If necessary clean all pump surfaces with a dry and clean cloth Fill level sensor Pump status Low level Display...

Page 26: ...formation about carrying out maintenance can be found in the service kit catalog on our homepage www grundfos com 7 4 1 Dosing head overview Fig 23 Dosing head exploded view Service requirement Motor...

Page 27: ...nothing indicates that dosing liquid has entered the pump housing Otherwise proceed as described in section 7 6 2 Dosing liquid in the pump housing This section refers to fig 23 1 Attach flange 2 corr...

Page 28: ...ead before maintenance and flush it if necessary 3 Take suitable steps to ensure that the returning liquid is safely collected 4 Dismantle suction pressure and deaeration hose 5 Remove the cover 9 6 L...

Page 29: ...indicates an alarm and the pump is stopped The last 10 faults are stored in the Alarm main menu When a new fault occurs the oldest fault is deleted The two most recent faults are shown in the display...

Page 30: ...sing medium tank almost empty Motor blocked Alarm Backpressure greater than nominal pressure Damage to gears Reduce backpressure Arrange for repair to drive if necessary Cable break Alarm Defect in an...

Page 31: ...suction line install filter Suction lift too high Reduce suction lift Install priming aid Enable SlowMode see section 6 5 SlowMode Viscosity too high Enable SlowMode see section 6 5 SlowMode Use hose...

Page 32: ...FOS CROATIA d o o Cebini 37 Buzin HR 10010 Zagreb Phone 385 1 6595 400 Telefax 385 1 6595 499 www hr grundfos com GRUNDFOS Sales Czechia and Slovakia s r o apkovsk ho 21 779 00 Olomouc Phone 420 585 7...

Page 33: ...11 26 48 340 Singapore GRUNDFOS Singapore Pte Ltd 25 Jalan Tukang Singapore 619264 Phone 65 6681 9688 Telefax 65 6681 9689 Slovakia GRUNDFOS s r o Prievozsk 4D 821 09 BRATISLAVA Phona 421 2 5020 1426...

Page 34: ...6994 0817 ECM 1214328 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright...

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