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English (GB)

10

7.2 Pressure intensifier

Warning

Pay attention to the orientation of the vent holes, and take care to ensure that the escaping liquid does not cause 
personal injury or damage to the motor or other components. 
When handling hot or hazardous liquids, special attention should be paid to the risk of personal injury.

When pumping flammable liquids, beware of static discharges. The funnel, for instance, should be earthed!

The seal chamber/cartridge seal must always be filled with barrier fluid during operation. 
Dry-running will destroy the shaft seal.

Illustration

Step

Action

T

M

04

 44

62

 13

0

9

1

Operation with positive inlet pressure

• Loosen the vent screw (pos. A, fig. 2 or fig. 4) in the cover.
• Close the isolating valve on the discharge side.
• Open the isolating valve on the inlet side.
• Slowly fill the pump with the liquid to be pumped. 

When the liquid starts running out of the vent hole, immediately close 
the vent screw.

Operation with suction lift

• Loosen the vent screw (pos. A, fig. 2 or fig. 4) in the cover.
• Close the isolating valve on the discharge side.
• Fill the pump and the suction pipe with the liquid to be pumped using 

a funnel.

• When the liquid starts running out of the vent hole, immediately close 

the vent screw.

Note: A non-return valve must be fitted to the suction pipe.

T

M

04

 44

65

 13

09

2

Filling with barrier fluid

• Fill the intensifier and the seal chamber/cartridge seal with barrier 

fluid, and connect the barrier fluid supply pipe to the unused inlet of 
the intensifier (pos. 4, fig. 8). The pressure in the seal 
chamber/cartridge seal must always be 1.5 to 4 bar higher than the 
pump pressure when the pump is not operating. 
p

f

 = p

s

 + 1.5 to 4 bar.

p

f

= To be read on the pressure gauge on the intensifier (pos. 8, fig. 8).

p

s

= Inlet pressure when the pump is not operating; it must always be 

0.1 to 5 bar higher than the atmospheric pressure. 
To be read on the pressure gauge in the connection pipe (pos. 9, 
fig. 8) between intensifier and pump.

TM0

4

 446

1

3

0

9

3

Venting

During filling, the seal chamber/cartridge seal and the intensifier must 
be vented:
• Seal chamber: Vent the seal chamber by means of the vent screw at 

the top of the seal chamber (pos. 2, fig. 2).

• Cartridge seal: The cartridge seal is self venting.
• Intensifier: Vent the intensifier by means of the vent screw at the top 

of the intensifier (pos. 6, fig. 8).

TM

04

 44

63

 13

09

4

Disconnecting the barrier fluid supply pipe

• Disconnect the barrier fluid supply pipe from the intensifier.

T

M

04

 44

64

 13

09

5

Starting up the pump

See also installation and operating instructions for NK, NKG pumps.
• Start the pump, and check the direction of rotation.

See the correct direction of rotation on the motor fan cover.

• After a few minutes, vent the pump again by means of the vent screw 

(pos. A, fig. 2 or fig. 4).

Summary of Contents for NKG

Page 1: ...GRUNDFOS INSTRUCTIONS NKG Double seal back to back Installation and operating instructions...

Page 2: ......

Page 3: ...taliano IT Istruzioni di installazione e funzionamento 75 Latvie u LV Uzst d anas un ekspluat cijas instrukcija 82 Lietuvi kai LT rengimo ir naudojimo instrukcija 89 Magyar HU Szerel si s zemeltet si...

Page 4: ...Table of contents 4 Svenska SE Monterings och driftsinstruktion 173 T rk e TR Montaj ve kullan m k lavuzu 180...

Page 5: ...the barrier fluid in the barrier fluid chamber 4 Applications The back to back double seal arangement is the optimum solution in these cases The pump is pumping toxic and explosive liquids The pump i...

Page 6: ...rangement with two separate shaft seals in a seal chambe Fig 2 Back to back seal arrangement with two separate shaft seals in a seal chamber In this back to back shaft seal arrangement the seal chambe...

Page 7: ...nt without the cooling effect of recirculation Maximum operating pressure in seal chamber 16 bar Dosing unit outlet 1 x Rp 1 4 Cartridge seal A cartridge seal is not for use with a dead end connection...

Page 8: ...Dimensions apply to all NKG pump sizes TM04 4770 2009 Pos Designation 1 Pressure intensifier 2 Piston 3 Diaphragm 4 Non return valve 5 Relief valve opening pressure 25 bar 6 Vent screw 7 Spring for p...

Page 9: ...fig 2 When the liquid starts running out of the vent hole immediately close the vent screw Cartridge seal Fill the cartridge seal with barrier fluid through one of the connections pos 1 or 3 fig 4 Wh...

Page 10: ...he suction pipe TM04 4465 1309 2 Filling with barrier fluid Fill the intensifier and the seal chamber cartridge seal with barrier fluid and connect the barrier fluid supply pipe to the unused inlet of...

Page 11: ...onnections pos 1 and 3 fig 4 2 Empty the cartridge seal This can be done in two ways Blow out remaining liquid by means of an air gun or a similar device The pressure must not exceed the pressure rati...

Page 12: ...e 81 35 448 1391 Telefax 81 35 448 9619 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRU...

Page 13: ...kes it possible Innovation is the essence The name Grundfos the Grundfos logo and the payoff Be Think Innovate are registrated trademarks owned by Grundfos Management A S or Grundfos A S Denmark All r...

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