Grundfos Multilift MDG Installation And Operating Instructions Manual Download Page 23

English (GB)

23

9. Startup

Prior to startup, the connection and settings must have been 
carried out according to sections 

8.3 Electrical connection

 and 

8.4 Setting of LC 221

.

Startup must be carried out by authorised personnel.
Proceed as follows:
1. Check all connections.
2. Connect the plug to the power supply and follow the controller 

startup sequence.

Note:

 It will take up to 45 seconds to boot the controller. It can 

be interrupted down to 5 seconds by pressing OK button. 
When the power supply is connected for the first time, three 
values for the start level can be chosen (180, 250 or 315 mm 
above floor level) according to the inlet height to the collecting 
tank. If the inlet height is between two levels choose the lower 
level for start in the display. All other settings are preset. 
Some can be changed. See section 

8.4 Setting of LC 221

Now the controller is ready for automatic mode 
(selector switch in pos. AUTO).

3. Open the isolating valves in outlet and inlet lines.
4. Activate a sanitary appliance connected to the inflow of the 

Multilift MOG or MDG and monitor the increasing liquid level 
in the tank up to the start level. Check the starts and stops at 
least twice.

10. Maintenance and service

The Multilift MOG and MDG require a minimum of maintenance.

According to EN 12056-4, lifting stations must be checked at the 
following regular intervals:
• every 12 months in single-family houses
• every 6 months in multi-family dwellings
• every 3 months in commercial and industrial applications.
During the check, local regulations must be observed.
The periodic checks of the lifting station should be carried out by 
authorised personnel and must comprise electrical and 
mechanical maintenance.
Check the following points:

Outlet and inlet connections

Check all connections to the lifting station for tightness and 
leakages. Make sure that weight from the inlet, outlet and vent 
pipes does not rest on the tank. Long pipe sections, valves, 
etc. must be supported.

Power consumption

See nameplate.

Cable entry

Make sure that the cable entry is watertight and that the 
cables are not bent sharply and/or pinched.

Pump parts

Open the clamp of the pump housing, remove the pump from 
the tank and check the grinder system. Check that the vent 
tube to the tank is not blocked. When the pump is mounted 
again, we recommend replacing the O-ring between pump and 
tank. Make a test run with clean water. In case of noise, 
vibration or abnormal running, contact Grundfos.

Ball bearings

Check the shaft for noisy or heavy operation. Replace 
defective ball bearings. A general overhaul of the pump is 
usually required in case of defective ball bearings or poor 
motor function. This work must be carried out by the 
manufacturer or an authorised service workshop.

• Check non-return and isolating valves for correct function.

10.1 Mechanical maintenance

• Remove possible deposits and/or sludge buildup in the 

collecting tank.

• Remove any blockages on the inlet side of the lifting station. A 

blockage will typically be a large solid object.

• Check and replace the gaskets of connections at valves, etc., 

if necessary.

• Check the tank for cracks and deformations. These may occur 

in case of faulty assembly and therefore excessive stress on 
the tank.

10.2 Electrical maintenance

• Check the gasket of the LC 221 cabinet front cover and of the 

cable entries.

• Check the cable connections.
• Check the controller functions.
• Check and clean the level sensor. See section 

10.3 Cleaning 

the level sensor

• If LC 221 is installed in a particularly moist environment in a 

basement, we recommend checking the terminals on the PCB 
in order to identify possible corrosion. In typical installations, 
the terminals will work for several years and do not require any 
inspection.

• Replace the 9 V battery, if fitted, in connection with annual 

service.

Warning
Before starting any work on a pump used for 
pumping liquids which could be hazardous to health, 
clean and vent the pump, pit, etc., thoroughly 
according to local regulations.

Warning
Before making any connections in LC 221 or working 
on pump, pit, etc., make sure that the power supply 
has been switched off and that it cannot be 
accidentally switched on.

Note

If the pump cable was disconnected from the 
controller, for instance to lead the cable through an 
empty cable conduit, the wires must be connected in 
accordance with the wiring diagrams.

Warning
Before carrying out maintenance and service on 
lifting stations used for pumping liquids which might 
be hazardous to health, make sure that the lifting 
station has been thoroughly flushed with clean water 
and that the outlet pipe has been drained. Rinse the 
parts in water after dismantling. Make sure that the 
isolating valves have been closed. The work must be 
carried out in accordance with local regulations.

Warning
Before making any connections in LC 221 or working 
on lifting stations, make sure that the power supply 
has been switched off and that it cannot be 
accidentally switched on.

Note

The above list is not complete. The lifting station may 
be installed in environments which require thorough 
and regular maintenance.

Note

The above list is not complete. LC 221 may be 
installed in environments which require thorough and 
frequent maintenance.

Summary of Contents for Multilift MDG

Page 1: ...Multilift MOG MDG Installation and operating instructions GRUNDFOS INSTRUCTIONS Other languages http net grundfos com qr i 98127057...

Page 2: ...221 controller 11 6 1 Description of display 11 6 2 Setup menu 13 6 3 Information menu 14 6 4 Description of fault indications 15 7 Installation of lifting station 17 7 1 General description 17 7 2 Gu...

Page 3: ...er system and vortex impeller 2 Lifting bracket 3 Nameplate 4 Venting port DN 70 outer diameter 75 mm open 5 Screw cap for pressure tube and tank inspection opening 6 Vertical inlet DN 150 seal is acc...

Page 4: ...hazardous substances such as greasy wastewater from large scale catering establishments For drainage of greasy wastewater use a grease separator according to EN 1825 2 between a canteen or commercial...

Page 5: ...net Three phase motors are protected by a thermal switch in the windings and an additional thermal circuit breaker in the cabinet to cut out the motor in case of overload If the phase sequence for thr...

Page 6: ...The control box uses the analogue signal to start and stop the pump and to indicate high water level alarm The pressure tube is fixed underneath the screw cap and can be taken out for maintenance ser...

Page 7: ...nnection of thermal switches and a runtime limitation motor protection via operation time limitation with subsequent emergency operation Normal operating times are max 90 seconds with pipework DN 32 a...

Page 8: ...mmon alarm output which is a potential free changeover contact can be used to forward the alarm signal to a control room by means of an external power source Type key LC 221 controller Nameplate LC 22...

Page 9: ...are described in section 6 1 Description of display Operating buttons pos 2 The level controller is operated by the operating buttons placed under the display The function of the operating buttons is...

Page 10: ...Potential free changeover contacts NO NC with max 250 V 2 A Attention Connect these terminals to supply network potential or low voltage but do not mix the two X11 9 Terminals for high water level ala...

Page 11: ...ible if the level controller detects a fault and the fault will be written into the fault log After you have entered the fault log the symbol will switch off See section 6 3 Information menu Setup The...

Page 12: ...fault in pump 1 The symbol is visible when pump 1 is running and flashes when pump 1 has a fault In case of fault it can be combined with other symbols or fault codes in the display Pump operation an...

Page 13: ...sing the button Enter values or select settings from a list by means of the buttons and Save the settings by pressing the button See also fig 15 The following settings can be made start level rated cu...

Page 14: ...enu by means of the buttons and Select the desired menu item by pressing the button See also fig 16 In the information menu the following data can be read fault indications operating hours number of s...

Page 15: ...g time and the controller has stopped the pump for a defined 2cool down period in order to prevent overheating The operating time and cool down period depend on the pump See the duty type on the namep...

Page 16: ...g is open If automatic resetting was selected in menu setup the red LED and the symbol will disappear and the buzzer will be deactivated again after the fault has disappeared has been removed or the O...

Page 17: ...observed 7 1 1 Installation sketch Fig 18 Installation sketch TM05 2143 4511 4 6 2 1 5 3 Pos Accessories Product number 1 Socket seal DN 100 97726942 2 Socket seal DN 50 98079669 3 Diaphragm pump 1 1...

Page 18: ...ation for black wastewater must be vented above roof level However it is permitted to lead the ventilation as a secondary ventilation into the main building ventilation system Special vent valves acce...

Page 19: ...Optional DN 150 inlet disk adjustable from 207 to 279 mm above the floor to the middle of the inlet pipe Fig 21 Untightened screw in outer ring Fig 22 Plugging the main inlet 3 Prepare optional inlets...

Page 20: ...be ensured if a distance of approx 3 cm is left between the vent pipe end and the vent port 8 Connect the diaphragm pump optional Fit the diaphragm pump on the outlet side To facilitate servicing of...

Page 21: ...ugh the cable entries and gaskets The power outlet must be placed near the cabinet as the controller is supplied with a 1 5 m cable Maximum backup fuse is stated on the controller nameplate Warning Wh...

Page 22: ...of a swimming pool is connected to Multilift MOG or MDG The preset value is 5 seconds Maintenance interval The maintenance service interval can be set to 0 3 6 or 12 months and is indicated in the SER...

Page 23: ...peration Replace defective ball bearings A general overhaul of the pump is usually required in case of defective ball bearings or poor motor function This work must be carried out by the manufacturer...

Page 24: ...G or MDG Fig 30 Removing the level sensor 10 4 Contaminated lifting station or components If Grundfos is requested to service the lifting station Grundfos must be contacted with details about the pump...

Page 25: ...and the red indicator light for fault is flashing The fault indication in the display is RELAY and the fault code is F018 Check the pump and tank as well as the setting of the motor protective circuit...

Page 26: ...ocked clean the vent hole c The thermal switch has cut out the pump The pump and thermal switch symbols on the display are flashing and the red indicator light for fault is permanently on The fault in...

Page 27: ...iron Impeller PPE PS Pump shaft Stainless steel DIN W Nr 1 4301 Motor cable Polychloroprene O rings NBR rubber Controller Voltage variants rated voltages 1 x 230 V 3 x 230 V 3 x 400 V Voltage toleran...

Page 28: ...I MOG 12 3 2 3 x 400 V 3 1 21 2750 CEE 3P N E 16 A MOG 15 3 2 3 x 230 V 2 3 1 5 6 6 36 2700 2 CEE 3P E 16 A MOG 15 3 2 3 x 400 V 3 8 21 2700 CEE 3P N E 16 A MOG 26 3 2 3 x 230 V 3 7 2 6 9 2 57 2870 2...

Page 29: ...Appendix 29 Appendix 1 Fig A Dimensional sketch MOG TM05 0672 1011...

Page 30: ...Appendix 30 Fig B Dimensional sketch MDG TM05 0443 1011...

Page 31: ...53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava b...

Page 32: ...splayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2018 Grundfos Holding A...

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