Grundfos MS 4000 Product Manual Download Page 1

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GRUNDFOS

PRODUCT GUIDE

Submersible Motors

60 Hz

MS.book Page 1 Wednesday, January 26, 2005 3:25 PM

Summary of Contents for MS 4000

Page 1: ...GRUNDFOS PRODUCT GUIDE MS Submersible Motors 60 Hz...

Page 2: ...eeve Cooling Sleeve 21 Special Non Water Well Applications 22 Electrical Installation Submersible Power Cable 24 Cable Selection 25 Technical Data Outline Drawing MS 402 26 Dimensions and Weights MS 4...

Page 3: ...ment One of the 3 largest pump companies in the world The second largest manufacturer of submersible motors in the world World headquarters in Denmark North American headquarters in Kansas City Manufa...

Page 4: ...he motor must match the pump in mounting dimensions and must also have adequate Hp load rating and thrust rating to support the pump over its entire operating range Grundfos 4 and 6 submers ible motor...

Page 5: ...V 33 1 50 25 1 1 2 0 5 0 1 5 4 0 3 x 230 V 50 2 0 37 1 50 3 0 7 5 2 2 5 5 7 5 30 0 5 5 22 0 3 x 460 V 50 2 0 37 1 50 3 0 10 0 2 2 7 5 7 5 40 0 5 5 30 0 3 x 575 V 50 2 0 37 1 50 3 0 10 0 2 2 7 5 7 5 4...

Page 6: ...s Steel AISI 904 L FKM EI Stainless Steel AISI 304 De rated FKM TM03 0542 0502 TM03 0543 0502 TM03 0544 0502 THERMALLY PROTECTED X XX XX X P1 SF CODE HP X XX XXXX XXXXXXXX CONTROLBOX DUTY XX X XXX WEI...

Page 7: ...ne Self Healing Resin 900 lb Thrust Rating Water Lubricated Internal Water Circulation System Enhances Motor Cooling No Cooling Sleeve Needed up to 85 F Rated up to 104 F with 1 2 ft sec flow Past the...

Page 8: ...e Michell Type Carbon Ceramic Thrust Bearing 1500 lb Thrust Rating Pressure Equalization Diaphragm Sand Slinger Tungsten Carbide Ceramic Shaft Seal for Long Life in Sandy Applications Steel Bearing Su...

Page 9: ...n Ceramic Thrust Bearing 6000 lb Thrust Rating Pressure Equalization Diaphragm Sand Slinger Tungsten Carbide Ceramic Shaft Seal standard Optional Silicon Carbide Shaft Seal for Long Life in Sandy Appl...

Page 10: ...sure a minimum cooling flow of 0 50 f s Free Convection Free convection is achieved when the diameter of the borehole is at least 2 50 mm bigger than the outer diameter of the motor The motor should a...

Page 11: ...n the table to the right must be kept Note The temperature limits are based on the condi tion that the other operating conditions are as specified in this Product Guide In case the actual temperature...

Page 12: ...ast the motor In order to ensure sufficient cooling the values for max temperature of the pumped liquid and its velocity of flow past the motor stated in the table to the right must be kept It is reco...

Page 13: ...ressure Max 60 bar 870 psi It is generally not recommendable to install the motor for operation in a vacuum If this cannot be avoided please contact Grundfos for guidance Cooling Cooling of the motor...

Page 14: ...al bearing stationary Ceramic 12 Bearing journal Tungsten carbide 13 Intermediate ring Sintered steel 14 Thrust bearing ring rotating Ceramic 15 Thrust bearing shoes stationary Carbon 16 Rotor laminat...

Page 15: ...ss steel 316 24 O ring 25 Shaft seal housing Stainless steel 304 27 Spline protector NBR rubber 28 Supporting ring for 27 29 Sand shield NBR rubber 30 Spring 31 Supporting ring 32 Seal ring upper stat...

Page 16: ...tainless steel 304 30 Spring Stainless steel 32 Seal ring complete stationary NBR Ceramic 33 O ring 34 Seal ring complete rotating Tungsten carbide 42 Stop for bearing Steel 46 Hex socket screw Stainl...

Page 17: ...nd a line frequency of 60 Hz are 2p 3600 rpm sync 3450 rpm full load and 4p 1800 rpm sync 1760 full load The synchronous speed on any motor can be calcu lated when the number of poles and operating fr...

Page 18: ...s designed to provide 115 HP under continuos load A 1982 survey of motor manufacturers showed six of seven respondents recommending loading at 100 percent of rated power or less while only one still s...

Page 19: ...thin the motor is limited to a value which when added to the temperature of the external cool ing medium does not exceed the maximum temper ature capacity of the insulation system The ability to dissi...

Page 20: ...s a func tion of ambient fluid temperature and flow past the motor When the ambient temperature exceeds the tempera ture at which the motor performance is based the motor must be derated and or coolin...

Page 21: ...the higher velocities erosion can be significantly accelerated in the presence of abrasives and increase intake losses can impare pump performance Head loss for various motor O D and casing shroud I D...

Page 22: ...mended number of starts of intermittent operation Special Non Water Well Applica tions A cooling shroud should be used in all static horizontal and vertical installations where water can directly ente...

Page 23: ...7 Horizontal Installation Cooling Sleeve Vertically Insulated Motor in Tank Fig 8 Vertical Flow TM03 0559 0205 TM03 0560 0205 Water level Min 1 5 ft Baffle Plate Vortex W O Cooling Shroud Seen from a...

Page 24: ...ace connections Table 4 Typical Submersible Power Cable Physical Data Cable Size 600 Volt 115 208 230 460 and 575 Volt Motors 5000 Volt 2300 Volt Motors Type I Type II Type III Type IV 3 Conductors an...

Page 25: ...service conditions the splice can be made using commercially available potting compounds heat shrink or tape Each type of splicing methods is affective when made by competent personnel potted or head...

Page 26: ...ard motors P2 HP P2 kW 33 25 1 60 10 2 14 9 17 4 0953 50 37 1 60 11 0 14 9 17 4 1017 75 55 1 50 60 11 6 18 0 19 8 1062 1 0 75 1 50 60 12 2 19 6 22 9 1112 1 5 1 1 1 50 60 13 7 23 1 26 4 1239 2 0 1 5 1...

Page 27: ...requency Hz A Dimension in Net Weight lbs Gross Weight lbs Shipping Volume f3 Standard motors P2 HP P2 kW 2 1 5 1 50 60 19 5 37 2 39 5 4415 3 2 2 1 50 60 22 6 44 3 47 5 4415 5 3 7 1 50 60 26 6 56 2 58...

Page 28: ...oss Weight klbs Shipping Volume f3 Standard motors P2 HP P2 kWp 7 5 5 5 3 50 60 21 4 73 8 80 4 1 412 10 7 5 3 50 60 22 6 81 5 88 2 1 412 15 11 0 3 50 60 25 0 100 3 109 1 1 871 20 15 0 3 50 60 27 5 115...

Page 29: ...82 900 2 6 3 1 10 3 12 5 K 79453104 1 5 1 230 11 6 45 9 69 89 900 1 9 2 3 7 8 9 6 H 79453105 2 1 230 13 2 57 72 86 1500 1 5 1 8 3 4 4 1 G 79454506 3 1 230 17 0 77 74 93 1500 1 2 1 4 2 45 3 F 79454507...

Page 30: ...78305512 460 17 0 78 82 79 1500 1 8 G 78355512 575 13 6 63 82 79 1500 3 1 G 78395512 15 3 230 49 0 230 82 5 82 7000 0 25 G 78305514 460 24 5 115 82 5 82 7000 1 16 F 78355514 575 19 6 92 82 5 82 7000 1...

Page 31: ...A 3 Transformers 1 5 3 2 1 2 4 2 1 5 3 5 3 2 5 7 5 5 3 7 5 10 7 5 5 10 15 10 5 15 20 15 7 5 20 25 15 10 25 30 20 10 30 40 25 15 40 50 30 20 50 60 35 20 60 75 40 25 75 90 50 30 100 120 65 40 125 150 85...

Page 32: ...5 15 Hp 40 0 50 0 20 0 25 0 20 Hp 60 0 75 0 25 0 31 0 25 Hp 75 0 94 0 30 0 37 5 30 Hp 100 0 125 0 40 0 50 0 40 Hp 100 0 125 0 50 0 62 5 50 Hp 150 0 188 0 60 0 75 0 60 Hp 175 0 220 0 75 0 94 0 75 Hp 25...

Page 33: ...4 1 230 20 9 79453103 1 1 230 25 12 79453104 1 5 1 230 30 15 79453105 2 1 230 30 15 79454506 3 1 230 45 20 79454507 5 1 230 70 30 79454509 HP Ph Volt Circ Brkr or Fuses Three Phase Overload Protection...

Page 34: ...3 230 80 45 1 3 4 K70 78305512 460 40 20 1 K60 78355512 575 35 15 1 K57 78395512 15 3 230 125 60 2 1 2 k76 78305514 460 60 30 1 3 4 K67 78355514 575 50 25 1 3 4 k62 78395514 20 3 230 150 80 3 k79 7830...

Page 35: ...50 2890 3610 5 180 280 450 710 1110 1740 2170 7 1 2 200 310 490 750 1140 1410 10 250 390 600 930 1160 Motor Rating Copper Wire Size Volts HP 14 12 10 8 6 4 2 0 00 000 0000 250 300 208 1 1 2 310 500 79...

Page 36: ...030 1610 2520 25 520 830 1300 2030 3110 30 680 1070 1670 2560 3880 40 790 1240 1900 2860 3510 50 1000 1540 2310 2840 3420 60 850 1300 1960 2400 2890 3500 75 1060 1600 1970 2380 2890 3290 100 1190 1460...

Page 37: ...er the following functions Remote control R100 Wireless infra red remote control by means of the R100 This function enables the user to change factory settings and to monitor the installation by calli...

Page 38: ...wer than the value set the motor is stopped Line monitor Dry running The motor power input is measured on each of the three phases and registered as an average of these three values If the average val...

Page 39: ...ical to the life of the motor If there is no temperature signal the motor will be stopped in case of overvoltage undervoltage The installation is close to a transformer the mains do not absorb load va...

Page 40: ...ter level sensor it is possible to carry out test pumping of each borehole This is done by measuring the water table level and the volume of water which is pumped The purpose is to ensure that only th...

Page 41: ...120 A or single transformers 100 400 A 3 x 230 V 60 Hz 3 x 460 V 60 Hz Control Cabinet Connection to Pump No extra Cable required High frequency signals Ground level Water level Riser Pipe Submersible...

Page 42: ...ce 3 7 Stop for external sensor 3 8 Warning limits for external sensor 4 Installation Setting possibilities 4 1 Automatic or manual resetting of fault indications 4 2 Release time for fault indication...

Page 43: ...0201 0 General 2 Status 3 Limits 4 Installation Start Set Contrast Light 1 1 1 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 12 2 11 3 1 3 3 3 4 3 5 3 6 3 7 3 8 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 1...

Page 44: ...20 A or single turn trans formers 100 400 A 3 x 230 V 60 Hz 3 x 460 V 60 Hz Connection to Pump No extra Cable required High frequency Signals Inductive flowmeter Water level Riser Pipe Submersible Pu...

Page 45: ...an 90 000 Grundfos products Available on CD ROM in more than 15 languages WinCAPS offers detailed technical information selection of the optimum pump solution dimensional drawings of each pump detaile...

Page 46: ...d on the current installation Click Product search and select a product from the extensive product catalog Click Service to to find information on service kits and spare parts Click Units and select y...

Page 47: ...47...

Page 48: ...6C9 Canada Phone 1 905 829 9533 Telefax 1 905 829 9512 Bombas GRUNDFOS de Mexico S A de C V Boulevard TLC No 15 Parque Industrial Stiva Aeropuerto Apodaca N L Mexico 66600 Phone 52 81 8144 4000 Telef...

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