background image

Eng

lish (US)

4

3.2 Operating conditions

pH value

4-10.

Liquid and ambient temperature

34-104 °F (1 °C to +40 °C).

Density and viscosity of pumped liquid

Maximum density: 68.8 lbs/ft

3

.

Maximum kinematic viscosity: 1cSt (1 mm

2

/s).

Operating mode

The pumps are designed for continuous operation or for 
intermittent operation. The maximum number of starts allowed 
are shown in this table:

In order to avoid overloading the windings, seals and bearings, 
the above numbers of starts must not be exceeded.

Enclosure class

IEC IP68.

Sound pressure level

Turbulence optimizer

Turbulence optimization is only possible if the pump is mounted in 
the column pipe size that the pump is intended for. Turbulence 
optimization is not possible if the pump is mounted in an oversize 
column pipe.

4. Identification

4.1 Nameplate

The nameplate is located on the top cover of the pump.
The extra nameplate supplied with the pump should be affixed at 
the installation site.

Fig. 3

Nameplate

Note

Note

When pumping liquids with a density and/or a 
kinematic viscosity higher than the values stated 
above, use motors with correspondingly higher 
outputs.

Motor power

Max. no. of starts per hour

 20 Hp:

15

20 Hp - 

 300 Hp:

10

> 300 Hp:

6

Max. 5000 starts per year.

Warning
Depending on the installation type, the sound 
pressure level of the pump may exceed 70 dB(A).
When working nearby such an installation in 
operation, hearing protecting devices must be 
used.

T

M

05

 72

48

 16

13

Pos.

Description

1

Type designation

2

Serial number

3

Product number

4

Maximum ambient temperature

5

Maximum head

6

Maximum flow rate

7

Maximum installation depth

8

Enclosure class according to IEC 60529

9

Number of poles

10

Frequency

11

Rated speed

12

Voltage/current, delta connection

13

Voltage/current, star connection

14

Input power

15

Shaft power

16

Power factor

17

Insulation class

18

Production code, year/week

19

Pump weight

F

gpm

ft

ft

Hp

Ibs

Hp

1

2

3

5

7

9

12

13

14

16

18

4

6

8

11
10
15

17

19

Summary of Contents for KPL

Page 1: ...GRUNDFOS INSTRUCTIONS KPL KWM 15 to 1060 Hp Installation and operating instructions...

Page 2: ...o instructed GRUNDFOS WILL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES LOSSES OR EXPENSES ARISING FROM INSTALLATION USE OR ANY OTHER CAUSES THERE ARE NO EXPRESS OR IMPLIED WARRANTIES INC...

Page 3: ...the following flood and stormwater control drainage irrigation of large quantities of water raw water intake transfer of liquids in large scale municipal sewage treatment plants circulation of large...

Page 4: ...eplate supplied with the pump should be affixed at the installation site Fig 3 Nameplate Note Note When pumping liquids with a density and or a kinematic viscosity higher than the values stated above...

Page 5: ...power Hp 4 6 8 10 12 14 16 18 Number of poles 4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole 18 pole T Number of phases Three phase motor 50 60 Frequency 50 Hz 60 Hz 9 11 13 15 17 19 21 Hydraul...

Page 6: ...irection from its normal position BS EN 809 1998 A1 2009 Fig 5 Single wire lift Fig 6 Double wire lift base support Fig 7 Double wire lift Warning Pump installation in pits must be carried out by spec...

Page 7: ...ry The pump should be periodically cleaned and sprayed with corrosion inhibiting oil The pump should always be stored under cover in a protected area not exposed to direct sunlight If the pump is stor...

Page 8: ...n pipe 2 Installing the column pipe Slowly lower the column pipe into the pit using overhead lifting equipment Make sure that the column pipe is vertical and rests securely on the concrete Tighten the...

Page 9: ...h only The cable suspension system may be adapted to the specific pump model Fig 9 Securing the cable to the lifting wire TM05 5940 4212 D Turnbuckle Sensor cable Power cable Intermediate lifting ring...

Page 10: ...o connect all three stator thermal sensors if bearing sensors are also connected Fig 11 Switches and sensors of KPL Fig 12 Switches and sensors of KWM TM03 9460 4007 Warning The ground earth lead is g...

Page 11: ...ion 11 Electrical connection They must also be connected to the safety circuit of the separate pump controller Technical data of moisture switches Two conductors operating voltage of switch 12 250 VAC...

Page 12: ...or IO 113 Publication no 98097396 One pump can be connected to an IO 113 Together with the sensors IO 113 forms a galvanic separation between the motor voltage in the pump and the controller connected...

Page 13: ...s ought to be fulfilled Consequences should be considered Requirements The thermal protection of the motor must be connected Peak voltage and dU dt must be in accordance with the table below The value...

Page 14: ...earth lead is at least two inches longer than the other leads after connection This is to ensure that if the cable is accidentally pulled out the ground earth lead connection will be the last to be d...

Page 15: ...er Replace worn parts if they impair function Check the clearance between the propeller impeller and the wear ring It must not exceed 0 078 in 20 mm Pumped liquid in oil chamber Warning If there has b...

Page 16: ...the propeller blade and the wear ring exceeds 0 078 in 20 mm the wear ring must be replaced 1 Remove the screws and lift the pump off the suction casing 2 Replace the wear ring 3 Assemble the pump in...

Page 17: ...ontact an authorized electrician d The phase currents are unbalanced or too high Contact an authorized electrician e The insulation between the phases and between phases and ground earth in the stator...

Page 18: ...English US 18 15 Dimensions 15 1 KPL dimensional sketch Fig 16 Dimensional sketch KPL TM05 5941 4212...

Page 19: ...L 7495 3400 118 2998 KPL 40 120 12 T 60 L 5754 2610 113 2871 KPL 40 175 12 T 60 L 5930 2690 113 2871 KPL 40 215 12 T 60 L 7187 3260 118 2998 KPL 48 215 14 T 60 L 9303 4220 132 3353 52 57 1336 46 85 11...

Page 20: ...English US 20 15 2 KWM dimensional sketch Fig 17 Dimensional sketch KWM TM05 8751 2613 I D1 H L D2 D3...

Page 21: ...38 97 990 35 82 910 37 79 950 KWM 40 300 8 T 60 H 6834 3100 110 04 2795 KWM 40 335 8 T 60 H 7407 3360 116 94 2970 KWM 40 215 10 T 60 M 7429 3370 121 85 3095 52 75 1340 25 60 650 38 97 990 35 82 910 3...

Page 22: ...57 1000 1450 24 610 12 305 43 55 1100 1400 55 67 1400 1700 28 712 14 356 51 69 1300 1750 65 83 1650 2100 32 813 16 407 55 83 1400 2100 71 98 1800 2500 36 915 18 458 59 100 1500 2550 77 118 1950 3000...

Page 23: ...Fig 20 Installation dimensions KPL pump ACC installed Fig 21 Installation dimensions KPL pump Fig 22 Installation dimensions KPL pump TM05 9452 3813 TM05 9453 3813 D C S M W L D C S M W L TM05 9454 38...

Page 24: ...55 1100 1400 55 67 1400 1700 28 712 14 356 15 7 400 51 69 1300 1750 65 83 1650 2100 32H 16 407 16 7 425 55 83 1400 2100 71 98 1800 2500 32M 16 483 17 3 440 55 83 1400 2100 71 98 1800 2500 36 915 18 45...

Page 25: ...KWM pump Fig 27 Installation dimension KWM pump Fig 28 Installation dimension KWM pump Fig 29 Installation dimensions KWM pump TM05 9457 3813 TM05 9458 3813 D C I S M W L D C I S M W L TM05 9459 3813...

Page 26: ...roduct or parts of it must be disposed of in an environmentally sound way 1 Use the public or private waste collection service 2 If this is not possible contact the nearest Grundfos company or service...

Page 27: ...ine starting DOL three power cables Fig 4 Star delta starting Y D one power cable TM05 6180 4512 TM05 6181 4512 V1 W1 U1 M 3 PE Control cable L1 L2 L3 PE V1 W1 U1 PE M 3 V2 W2 U2 PE Control cable L1 L...

Page 28: ...COM WIO M M Symbol Description Symbol Description Thermal switch Pt100 sensor Moisture switch Earth lead Water in oil sensor T M WIO TM05 9585 4514 PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5 D6...

Page 29: ...00 B S L B S H COM1 MS TP B P5 P4 MS TP B COM2 M M Symbol Description Thermal switch Moisture switch Pt100 sensor Earth lead Water in oil sensor M T WIO PE T1 T2 G1 A1 G2 A2 K1 K2 R1 R2 D1 D2 D3 D4 D5...

Page 30: ...30...

Page 31: ...ace Olathe KS 66061 Phone 1 913 227 3400 Fax 1 913 227 3500 www grundfos us Canada GRUNDFOS Canada 2941 Brighton Road Oakville Ontario L6H 6C9 Canada Phone 1 905 829 9533 Telefax 1 905 829 9512 www gr...

Page 32: ...ECM 1137521 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos...

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