Grundfos DME 150 AP Installation And Operating Instructions Manual Download Page 2

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Summary of Contents for DME 150 AP

Page 1: ...DME Variant AR and AP 60 940 l h Installation and operating instructions DME AR and AP Installation and operating instructions Other languages http net grundfos com qr i 99301274 GRUNDFOS INSTRUCTIONS ...

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Page 3: ...rançais FR Notice d installation et de fonctionnement 259 Ελληνικά GR Οδηγίες εγκατάστασης και λειτουργίας 294 Hrvatski HR Montažne i pogonske upute 332 Magyar HU Telepítési és üzemeltetési utasítás 367 Italiano IT Istruzioni di installazione e funzionamento 404 Lietuviškai LT Įrengimo ir naudojimo instrukcija 441 Latviešu LV Uzstādīšanas un ekspluatācijas instrukcija 476 Nederlands NL Installatie...

Page 4: ...9 Svenska SE Monterings och driftsinstruktion 694 Slovensko SI Navodila za montažo in obratovanje 729 Türkçe TR Montaj ve kullanım kılavuzu 764 中文 CN 安装和使用说明书 799 日本語 JP 取扱説明書 831 Norsk NO Installasjons og driftsinstruksjoner 866 Dimensions 901 4 DME Variant AR and AP 60 940 l h Table of contents ...

Page 5: ...4 5 16 Capacity limitation 25 5 17 Counters 25 5 18 Resetting 26 5 19 Return 27 5 20 Language 27 5 21 Input setup 27 5 22 Empty tank alarm 28 5 23 Measuring units 28 5 24 Dosing monitoring 29 5 25 Control panel lock 30 6 Start up 32 7 Calibration 34 7 1 Direct calibration 34 7 2 Check calibration 35 8 Service 36 8 1 Regular maintenance 36 8 2 Cleaning 36 8 3 Perform service 36 8 4 Diaphragm breaka...

Page 6: ...the regulations of the local electricity supply company Caution Before starting work on the pump the pump must be disconnected from the power supply The system must be pressureless Note The mains plug is the separator separating the pump from the mains Only orginal accessories and original spare parts should be used Using other parts can result in exemption from liability for any resulting consequ...

Page 7: ...agm and valves To avoid any danger resulting from diaphragm breakage observe the following Perform regular maintenance Never operate the pump with blocked or soiled drain opening If the drain opening is blocked or soiled proceed as described in section Dismantling the diaphragm and valves Never attach a hose to the drain opening If a hose is attached to the drain opening it is impossible to recogn...

Page 8: ...pplications The pump is suitable for liquid non abrasive non flammable and non combustible media strictly in accordance with the instructions in these installation and operating instructions Areas of application among others drinking water treatment wastewater treatment cooling water treatment washing systems process water treatment chemical industry 2 2 Improper operating methods The operational ...

Page 9: ...P E C F 311F 3 1 x 100 240 V 50 60 Hz Valve type DME60 10AR PP E C F 311F 1 Standard valves not spring loaded 2 Spring loaded valve Hydraulic connections DME60 10 AR PP E C F 311F A1 Threaded Rp 3 4 A2 Threaded Rp 1 1 4 Q Tubing 19 27 mm 25 34 mm Mains plug DME60 10AR PP E C F 311F F EU Schuko B USA G UK I Australia E Switzerland J Japan L Argentina 2 3 2 Nameplate 1 8 9 10 7 2 3 4 5 6 TM080877 Po...

Page 10: ...cosity with spring loaded valves mPa s 3000 mPa s at 50 capacity Maximum viscosity without spring loaded valves mPa s 200 Diaphragm diameter mm 79 106 124 173 Liquid temperature C 0 to 50 Ambient temperature C 0 to 45 Accuracy of repeatability 1 Sound pressure level dB A 70 Irrespective of counter pressure Maximum suction lift 1 metre 3 2 Electrical data DME 60 DME 150 DME 375 DME 940 Supply volta...

Page 11: ... without spring loaded valves Certification is based upon a dose rate that yields a sodium hydroxide NaOH concentration in potable water that does not exceed 200 mg L Certification is based upon a dose rate that yields a sodium hypochlorite NaOCl concentration in potable water that does not exceed 84 mg L Certification of this product has been performed to the health effects requirements of NSF AN...

Page 12: ...s 300 seconds 4 2 Installation environment Exposure to direct sunlight should be avoided This applies especially to pumps with plastic dosing heads as this material can be damaged by sunlight If the pump is installed outside an enclosure or similar protection is required to protect the pump against rain and similar weathers 4 3 Installation of pump See also section Installation example Caution The...

Page 13: ... with local regulations For electrical data of the pump see section Electrical data Do not lay signal cables if any together with power cables Warning Danger to life due to non tripping of the residual current device RCD If the pump is connected to an electric installation where a residual current device RCD is used as an additional protection this RCD must trip when earth fault currents with DC c...

Page 14: ...n 2 white 3 blue 4 black 5 grey Function Analog 4 20 mA input 4 20 mA input Pulse Potential free Potential free Pulse 5 V Ground Number colour 2 black 3 brown 4 blue Diaphragm leakage1 5 V PNP Ground 1 Grundfos diaphragm leakage sensor product number 96534443 Cable B Alarm relay output Number colour 1 brown 2 white 3 blue Function Alarm relay Common Normally open Normally closed 14 English GB ...

Page 15: ...l free Dosing monitoring Potential free Potential free Dosing monitoring Ground 5 V Dosing output pump running Open collector NPN 2 Ground 2 Open collector NPN can be used for a relay or a lamp 1 Using the internal 5 VDC power supply Max current 100 mA 2 Using an external power supply Max 24 VDC 100 mA 1 3 5 2 4 C A B TM037868 1 3 5 2 4 A TM037869 Pos Description A Lamp B Power C Relay 15 English ...

Page 16: ...Potential free3 Empty tank 5 V Ground Low level Potential free3 Potential free3 Low level 5 V Ground 3 The function of the potential free contact sets can be selected via the control panel NO normally open and NC normally closed see section Input setup Related information 5 21 Input setup 16 English GB ...

Page 17: ...tion Menu Related information 5 2 Start stop of pump 5 3 Priming venting of pump 5 4 Level control 5 5 Diaphragm leakage sensor 5 7 Fieldbus communication 5 8 Menu 5 11 Pulse 5 12 Analog 5 2 Start stop of pump The pump can be started stopped in two different ways Locally on the pump control panel By means of an external on off switch See section Connection overview Related information 4 6 Connecti...

Page 18: ...See also section Alarm output and indicator lights For connection of the diaphragm leakage sensor see section Connection overview Related information 4 6 Connection overview 5 6 Alarm output and indicator lights 5 6 Alarm output and indicator lights The green and red indicator lights on the pump are used for operating and fault indication In control variant AR the pump can activate an external ala...

Page 19: ...phragm leakage4 Off On LEAKAGE 2 1 3 NC NO C Maximum pressure exceeded4 Off5 On OVERLOAD 2 1 3 NC NO C More pulses than capacity On On MAX FLOW 2 1 3 NC NO C No motor rotation detected3 Off On ORIGO 2 1 3 NC NO C 1 Requires connection to level sensors See section Empty tank alarm 2 Requires activation of the dosing monitoring function and connection to a dosing monitor 3 Please contact a Grundfos ...

Page 20: ... the menu structure you will return to the operating display without changes TM077994 NUMBER applies only to versions with Profibus Related information 5 10 Manual 5 11 Pulse 5 12 Analog 5 13 Timer 5 14 Batch 5 15 Anti cavitation 5 16 Capacity limitation 5 17 Counters 5 18 Resetting 5 19 Return 5 20 Language 5 21 Input setup 5 22 Empty tank alarm 5 23 Measuring units 5 25 Control panel lock 7 Cali...

Page 21: ... time between two pulses is three times longer than the time between the two previous pulses or if the time between two pulses exceeds 2 minutes The pump will operate at the latest calculated speed until one of the two cases occurs The pump stops at the point reached in its duty cycle and starts at this point again having received two new pulses Setting range DME 60 0 000625 ml pulse 120 ml pulse ...

Page 22: ...nal timer continues even if the pump is stopped by means of the on off button empty tank or stop signal During operation NX will always count down from IN to zero In this way the remaining time until the next batch can always be read IN must be higher than the time required to perform one batch If IN is lower the next batch will be ignored In case of supply failure the set quantity to be dosed the...

Page 23: ... as in other operating modes If the calibration factor is changed after the setting of timer or batch mode the pump will automatically recalculate a new number of dosing strokes per batch and change the display value to the nearest possible value compared to the first one set 1 2 3 4 5 6 7 TM077997 Pos Description 1 Set quantity per batch 2 Set IN value in days 3 Set IN value in hours 4 Set IN val...

Page 24: ...s Description 1 Set value per batch Related information 5 13 Timer 5 16 Capacity limitation 5 15 Anti cavitation The pump features an anti cavitation function When this function is selected the pump extends its suction stroke resulting in optimized priming The anti cavitation function is used when pumping liquids of high viscosity in the case of a long suction tube in the case of a high suction li...

Page 25: ...igher than the one stated in the display This does not apply to the maximum capacity button 100 see section Priming venting of pump 1 2 TM077985 Pos Description 1 Operating display 2 Set maximum capacity Related information 5 3 Priming venting of pump 5 17 Counters The pump can display non resettable counters for QUANTITY Accumulated value of dosed quantity in litres or US gallons STROKES Accumula...

Page 26: ... that a new calibration is required when the DEFAULT function has been used Default settings are the factory settings of standard pumps Select DEFAULT in the SETUP menu Default settings Operating mode Manual Capacity Maximum capacity Control panel lock Unlocked Default lock code 2583 Anti cavitation Not active Analog signal 4 20 mA Digital inputs NO normally open Capacity limitation Maximum capaci...

Page 27: ...uese Dutch Swedish Finnish Danish Czech Slovak Polish Russian 1 2 1 TM077991 Pos Description 1 Operating display 2 Operating display without changes 5 21 Input setup The figure shows all possible settings The inputs for level stop dosing and diaphragm leakage can be changed from NO normally open to NC normally closed function If changed the inputs must be short circuited in normal operation The do...

Page 28: ...de set the quantity to be dosed in ml pulse The actual capacity is indicated in litres per hour l h or millilitres per hour ml h For calibration set the quantity to be dosed in ml per 100 strokes In timer and batch modes set the quantity to be dosed in litres l or millilitres ml Under the QUANTITY menu item in the COUNTERS menu the dosed quantity is indicated in litres US measuring units In manual...

Page 29: ...the dosing monitor gives pulse signals to the monitor input so that the pump can compare performed dosing strokes from internal stroke sensor with externally measured physical strokes from the dosing monitor If an external dosing stroke is not measured as a result of the internal dosing stroke this is considered a fault that may have been provoked by empty tank or gas in the dosing head The dosing...

Page 30: ...econds the operating display without changes will appear This display will also appear if the entering of the correct code exceeds 2 minutes If the locking function has been activated but the control panel is unlocked the control panel will be locked automatically if it is not operated for 2 minutes The locking function can also be reactivated by selecting ON in the LOCK menu The previously entere...

Page 31: ...perated for 2 minutes Deactivating the locking function 1 Unlock the control panel as described above 2 Select LOCK in the menu 3 Select OFF by means of the buttons and and confirm with The locking function has now been deactivated and the control panel is unlocked Related information 5 13 Timer 31 English GB ...

Page 32: ...t the suction and dosing tubes pipes to the pump Connect a tube to the vent valve if required and lead the hose to the tank Never attach a hose to the drain opening 3 Connect the cables Connect the control level cables if any to the pump see section Connection overview 4 100 Switch on the electricity supply The display is on The green indicator light is flashing the pump has stopped Select languag...

Page 33: ...sure Open the vent valve if required When the buttons 100 and are pressed simultaneously during priming the pump can be set to run for a specific number of seconds at maximum capacity 8 Calibration When the pump has been primed and is running at the right counter pressure calibrate the pump If the pump is not operating satisfactorily see section Fault finding chart Related information 4 6 Connecti...

Page 34: ...p is installed with foot valve injection valve etc in the existing system the pump is running at the counter pressure it is supposed to operate at adjust the counter pressure valve if required the pump is operating with the correct suction lift To carry out a direct calibration proceed as follows 1 Prime the dosing head and the suction tubing 2 Stop the pump The green LED is flashing 3 Fill a grad...

Page 35: ...out when the chemical tank is replaced or filled To carry out a check calibration proceed as follows 1 Stop the pump by pressing the button 2 Read the counter and note the number of dosing strokes see section Counters 3 Read and note the quantity in the chemical tank 4 Start the pump by pressing the button and let it run for at least 1 hour The longer the pump is operating the more accurate the ca...

Page 36: ...phragm and valves see section Perform service For media which result in increased wear the service interval must be shortened Related information 1 7 Operation with loose dosing head screws 4 3 Installation of pump 8 3 Perform service 8 4 Diaphragm breakage 8 2 Cleaning If necessary clean all pump surfaces with a dry and clean cloth 8 3 Perform service Only spare parts and accessories from Grundfo...

Page 37: ...s not worn or damaged go on as described in section Reassembling the diaphragm and valves Otherwise proceed as described in section Dosing liquid in the pump housing Related information 1 7 Operation with loose dosing head screws 8 3 1 Dosing head overview 8 3 3 Reassembling the diaphragm and valves 8 4 Diaphragm breakage 8 4 1 Dosing liquid in the pump housing 8 3 3 Reassembling the diaphragm and...

Page 38: ... soiled drain opening If the drain opening is blocked or soiled proceed as described in section Dismantling the diaphragm and valves Never attach a hose to the drain opening If a hose is attached to the drain opening it is impossible to recognise escaping dosing liquid Take suitable precautions to prevent harm to health and damage to property from escaping dosing liquid Never operate the pump with...

Page 39: ...os please send the pump together with the safety declaration completed by a specialist to Grundfos The safety declaration can be found at the end of these instructions It must be copied completed and attached to the pump Caution The pump must be cleaned prior to dispatch If dosing liquid has possibly entered the pump housing state that explicitly in the safety declaration Observe section Diaphragm...

Page 40: ...age from drain hole Diaphragm defective Install a new diaphragm Frequent diaphragm failures Diaphragm not fastened properly Install a new diaphragm and ensure that the diaphragm is fastened properly Counter pressure too high measured at the pump discharge port Check the system Check the injection valve Sediment in dosing head Clean flush the dosing head Related information 5 15 Anti cavitation 7 C...

Page 41: ... 4 x Ø 7 TM027062 DME 60 DME 150 DME 375 DME 940 A mm 176 176 238 238 B mm 198 198 218 218 C mm 331 345 471 496 D mm 284 284 364 364 E mm 180 180 230 230 F mm 444 444 540 539 G mm 41 28 31 6 H mm 74 74 95 95 I mm 187 187 246 246 901 Dimensions ...

Page 42: ... Čajkovského 21 779 00 Olomouc Tel 420 585 716 111 Denmark GRUNDFOS DK A S Martin Bachs Vej 3 DK 8850 Bjerringbro Tel 45 87 50 50 50 Fax 45 87 50 51 51 E mail info_GDK grundfos com www grundfos com DK Estonia GRUNDFOS Pumps Eesti OÜ Peterburi tee 92G 11415 Tallinn Tel 372 606 1690 Fax 372 606 1691 Finland OY GRUNDFOS Pumput AB Trukkikuja 1 FI 01360 Vantaa Tel 358 0 207 889 500 France Pompes GRUNDF...

Page 43: ...d 25 Jalan Tukang Singapore 619264 Tel 65 6681 9688 Faxax 65 6681 9689 Slovakia GRUNDFOS s r o Prievozská 4D 821 09 BRATISLAVA Tel 421 2 5020 1426 sk grundfos com Slovenia GRUNDFOS LJUBLJANA d o o Leskoškova 9e 1122 Ljubljana Tel 386 0 1 568 06 10 Fax 386 0 1 568 06 19 E mail tehnika si grundfos com South Africa GRUNDFOS PTY LTD 16 Lascelles Drive Meadowbrook Estate 1609 Germiston Johannesburg Tel...

Page 44: ...1322072 www grundfos com Trademarks displayed in this material including but not limited to Grundfos and the Grundfos logo are registered trademarks owned by The Grundfos Group 2022 Grundfos Holding A S all rights reserved ...

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