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Deferrisation

 

GENO-mat FE-Z Deferrisation System 

 
 

Order no. 025 153 940-inter   Edited by: nkes-mrie G:\BA-153940-INTER_025_GENO-MAT_FE-Z.DOC 

27 

 

Note: 

Minor deviations are normal and cannot be prevented techni-

cally. If you detect major deviations, please contact Grünbeck’s cus-
tomer service/authorised service company. 

 

  Check the entire system for outward tightness. 

  Check control valve to drain for tightness (in operating mode). 

 

3 | Maintenance 

 

Maintenance work on the GENO-mat

 

FE-Z deferrisation systems 

may only be performed by Grünbeck’s technical service/authorised 
service company or by an approved specialist. 

 

An operation log must be kept for GENO-mat

 

FE-Z deferrisation sys-

tems. In this operation log, the customer service technician records 
all maintenance and repair work performed. In case of malfunctions, 
this log helps to identify possible sources of error. In addition the log 
documents the proper system maintenance. 

Make sure that all maintenance work is recorded  
in the operation log. 

 

 

Summary: Maintenance work 

 

  Read water pressure, flow pressure and if necessary water meter 

reading. 

  Determine iron concentrations. 

  Check release of backwash. 

  Check control valve for tightness, replace wearing seals if neces-

sary, check the proper function of the drive motor of the control 
valve, clean injector and sieve.  

  Regenerate and disinfect the system. 

  Check the level of the filter material in the filter tank. Refill filter 

material, if required. 

 

3.1 Regeneration/disinfection of the GENO-mat

 

FE-Z deferrisation system 

 

 

Note:

 We recommend having the regeneration/disinfection per-

formed by Grünbeck’s authorised technical service/authorised ser-
vice company. 

 
 
 

Summary of Contents for GENO-mat FE-Z 20/10

Page 1: ...Operation Manual GENO mat FE Z Deferrisation system Edition September 2018 Order no 025 153 940 inter...

Page 2: ...tandards 2 Intended use field of application 3 Function C Product description 12 1 Type plate 2 Technical specifications 3 Intended use 4 Scope of delivery 5 Optional accessories 6 Consumables D Insta...

Page 3: ...tions into foreign languages electronic storage or copying even in part of this operation manual are only permitted with the explicit written approval of Gr nbeck Wasseraufbereitung GmbH Any type of d...

Page 4: ...void Manufacturer Gr nbeck Wasseraufbereitung GmbH Josef Gr nbeck Str 1 89420 Hoechstaedt Do Germany Responsible for documentation Markus P pperl Description of the device Deferrisation system Device...

Page 5: ...systems with the required care This operation manual assists you with important information Therefore please read the complete manual before installing operating or maintaining your system Customer s...

Page 6: ...adhere to this information will cause serious or life threatening injuries extreme damage to property or inadmissible contamination of the drinking water Warning Failure to adhere to this information...

Page 7: ...available or b a water stop device see chapter C Accessories must be in stalled 3 5 Indication of specific dangers Danger due to electrical energy Do not touch electrical parts with wet hands Disconne...

Page 8: ...sposal Comply with the applicable national regulations 5 1 Packaging Dispose of the packaging in an environmentally sound manner 5 2 Product If this symbol crossed out waste bin is on the product Euro...

Page 9: ...Z deferrisation systems are used for the oxida tion of dissolved iron in the raw water The systems are used for pri vate water supply plants up to maximum values of 3 0 mg l of iron If the systems are...

Page 10: ...water outlet into the piping system 3 2 Backwashing During the backwash process the filter bed is forcibly flushed from bottom to top and thus loosened up Impurities retained during the filtration pr...

Page 11: ...ocated on the GENO mat FE Z control valve Que ries and orders will be processed faster if you are able to provide the information listed on your system s type plate Please copy the indi cated informat...

Page 12: ...g on the iron concentration m h 1 5 2 0 3 0 4 0 5 0 6 0 8 0 Power supply V Hz 230 50 Connected load VA 10 Protection protection class IP 54 Performance data Nominal pressure PN 10 Min max operating pr...

Page 13: ...special granulate g 105 175 210 350 350 700 1050 Regeneration disinfection interval Regeneration as required disinfection at the latest after 6 months Concentration of preparation 0 35 Total waste wa...

Page 14: ...is used the GENO oxi plus amount bust be subtracted from the preparation amount Filter layer III Top Filter layer I Bot tom Fig C 2 Filling of filter layers 3 Intended use The system is adjusted to th...

Page 15: ...egeneration solution Tank has integrated suction device Regeneration device 100 litre FE Z 20 10 FE Z 40 18 153 094 Regeneration device 300 litre FE Z 50 19 FE Z 60 20 153 095 Mounting kit 1 for conve...

Page 16: ...st glass with 3 chambers and scale Test tablets 0 0 mg l 0 8 mg l 30 tablets Test tablets 0 1 mg l 10 mg l 30 tablets 170 150 6 3 Spare filter filling complete Refer to table C 1 Technical specificati...

Page 17: ...depending on the iron concentration m h 1 5 2 0 3 0 4 0 5 0 6 0 8 0 Power supply V Hz 230 50 Connected load VA 10 Protection protection class IP 54 Dimensions and weights1 Total height mm 1360 1620 16...

Page 18: ...company as per 12 2 AVBWasserV German Ordinance on General Conditions for the Supply of Water Observe local and general installation guidelines Provide a drain connection to discharge the backwash wa...

Page 19: ...board l 5 8 15 18 36 45 88 1 All indications are approximate Filter layer III Top Filter layer I Bottom Fig D 1 Filling of filter layers Centre rising pipe Fill with filter material 1 Fill filter tank...

Page 20: ...hers on site Control valve operating voltage Drinking water filter BOXER K Fig D 2 a Erection drawing GENO mat FE Z deferrisation system Dimensions in Fig D 2 a Extract from table D 1 GENO mat FE Z de...

Page 21: ...re is a free outlet min 20mm to the drain Secure the hose with suitable fittings to prevent the hose from moving about regeneration water is pressurised Caution Danger of damage and malfunctions due t...

Page 22: ...water system immediately prior to commissioning 1 How to start up the system 1 Open the valve at the raw water inlet 2 Open the valve at the pure water outlet 3 Perform a visual check Ensure that no w...

Page 23: ...e preset time for the backwash 02 00 should be unfavourable for internal reasons set a time which deviates from the current time at the 24 hour disk in order to adjust the starting time for the backwa...

Page 24: ...e Day disk Steel switching pin in home position moved to centre point in switch position moved outwards Fig F 1 Control unit and operating elements front view 2 Push the switching pin Fig F 1 Item 5 o...

Page 25: ...ing mode the distance between the reference arrow Fig F 1 Item 3 and the following switching pin which is turned outwards is an indication for the number of days until the next backwash 1 4 How to rel...

Page 26: ...te must be strictly adhered to DIN EN 806 5 stipulates Inspection every 2 months Maintenance every 6 months Maintenance must be performed by the Gr nbeck s customer service authorised service company...

Page 27: ...echnician records all maintenance and repair work performed In case of malfunctions this log helps to identify possible sources of error In addition the log documents the proper system maintenance Mak...

Page 28: ...ti ties refer to Table G 1 We recommend installing a filling tap in the pure water pipe for this purpose Pour the GENO Spezialgranulat special granulate 1 or GENO oxi plus into the tank and mix by mea...

Page 29: ...ig G 1 picture 1 and the actuator of the control piston has stopped Unplug mains plug Open the ball valve on the back of the control valve and suck the regeneration agent from the connected regenerati...

Page 30: ...l When starting up the system make sure to record all data on the cover sheet of the operation log and fill in the first column of the check list The customer service technician will fill in a column...

Page 31: ...GENO MAT_FE Z DOC 31 5 Operation log Customer Name Address GENO mat FE Z deferrisation system Please check appropriate box Serial number Installed by Filter Make Type 20 10 25 13 30 14 40 17 40 18 50...

Page 32: ...eam and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron inlet measured Iron pure water measured Inspections and checks of control unit and c...

Page 33: ...and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron inlet measured Iron pure water measured Inspections and checks of control unit and contr...

Page 34: ...and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron inlet measured Iron pure water measured Inspections and checks of control unit and contr...

Page 35: ...and downstream of the system Flow pressure bar upstream and downstream of the system Water meter reading m Iron inlet measured Iron pure water measured Inspections and checks of control unit and contr...

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