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Model H8192 1" Belt/8" Disc Combo Sander

-25-

Squaring Disc Table

To square the sanding disc table:

1.

  DISCONNECT  THE  SANDER  FROM 

POWER!

2. 

Place  a  machinist's  square  or  other  90° 
measuring  tool  against  the  disc  table  and 
sanding disc (see 

Figure 34

).

3.

  Loosen the table lock handle, adjust the table 

square with the sanding disc, then re-tighten 
the table lock handle.

4.

  Loosen the Phillips head screw on the angle 

pointer,  position  the  red  scale  pointer  over 
the  "0"  mark  on  the  angle  scale,  then  re-
tighten the screw.

Squaring Table

Tensioning/

Replacing V-Belt

To adjust the V-belt tension:

1.

  DISCONNECT  THE  SANDER  FROM 

POWER!

2.

  Remove the disc table, dust port, dust cover, 

and V-belt safety cover.

3.

  Lay the sander on its back, and loosen (but 

do not remove) the two cap screws securing 
the belt housing assembly.

4.

  Position the belt housing assembly so there 

is about 

1

4

" V-belt deflection when moderate 

pressure is applied to the V-belt between the 
pulleys  (see 

Figure  10

  on 

Page  14

)—then 

fully tighten the cap screws to secure the belt 
housing assembly in place.

5. 

Check  the  V-belt  tension  and  re-adjust  if 
necessary.

6. 

Re-install the V-belt safety cover, dust cover, 
dust port, and disc table.

To replace the V-belt:

1.

  DISCONNECT  THE  SANDER  FROM 

POWER!

2.

  Remove the disc table, dust port, dust cover, 

and V-belt safety cover.

3. 

Lay  the  sander  on  its  back,  loosen  the  two 
hex  nuts  securing  the  cast  iron  disc  guard, 
and remove the disc guard (see 

Figure 35

). 

4.

  Roll the old V-belt off the pulleys and roll the 

new one back on.

5. 

Re-install  the  disc  guard,  and  re-adjust  the 
V-belt  tension,  as  described  in  the  above 
subsection.

6. 

Re-install the V-belt safety cover, dust cover, 
dust port, and disc table.

Figure 34.

 Using a machinist's square to adjust 

the sanding disc table to 90°.

Figure 35.

 V-belt fully exposed.

Summary of Contents for H8192

Page 1: ...INATION SANDER OWNER S MANUAL COPYRIGHT AUGUST 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIA...

Page 2: ......

Page 3: ...rations 12 Assembly 13 Test Run 17 Mounting Sander 18 Dust Collection 18 SECTION 4 OPERATIONS 19 Operation Safety 19 Disc Sanding 19 Belt Sanding 20 SECTION 5 ACCESSORIES 21 SECTION 6 MAINTENANCE 22 S...

Page 4: ...o obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manua...

Page 5: ...Model H8192 1 Belt 8 Disc Combo Sander 3 Machine Data Sheet...

Page 6: ...isc 8 D Miter Gauge E Disc Table F V Belt Safety Cover G Sanding Belt Safety Cover H Sanding Belt Dust Port Identification C D E F G I J K L N O P B A I Motor J Disc Table Angle Scale K Disc Table Loc...

Page 7: ...Model H8192 1 Belt 8 Disc Combo Sander 5 Safety Instructions for Machinery...

Page 8: ...6 Model H8192 1 Belt 8 Disc Combo Sander...

Page 9: ...fingers to get pinched between the workpiece and sanding table This may pull the operator s hand into the machine and cause serious injury 4 INSPECTING WORKPIECES Always inspect workpiece for nails st...

Page 10: ...plan to connect your machine to a shared circuit consult a qualified electrician 110V Circuit 15 Amps Plug Receptacle Type Included Plug Type NEMA 5 15 This machine must have a ground prong in the plu...

Page 11: ...1 Phillips Head Screwdriver 1 Wrench 14mm 1 Wrenches 13mm 2 Dust Collection System 1 2 Dust Hoses length as needed 2 2 Hose Clamps 2 Items Needed for Setup Your machine was carefully packaged for safe...

Page 12: ...G V Belt Safety Cover 1 H V Belt Rear Cover 1 I Disc Dust Port 2 1 J Table Lock Handles 2 K Miter Gauge 1 L Hex Wrench 2 5mm 1 M Hex Wrench 8mm 1 N Disc Dust Cover 1 Hardware not shown Qty Disc Table...

Page 13: ...Model H8192 1 Belt 8 Disc Combo Sander 11 Hardware Recognition Chart...

Page 14: ...with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Citrus Degreaser To clean thoroughly some parts must be removed For optimum performance from your machine clean all moving par...

Page 15: ...elt Housing Assembly Base 2 With assistance position the belt housing assembly on the left side of the base taking care not to pinch the power cords between the assembly and the base 3 Place the V bel...

Page 16: ...ide mounting bracket of the V belt safety cover see Figure 11 Then hold it in place with a screwdriver as you slide the cover over the V belt and tighten the fastener into the cast iron disc guard 7 S...

Page 17: ...Install the disc dust cover as shown in Figure 14 with three M4 7 x 10 Phillips head screws and flat washers Figure 14 Disc dust cover installed Mounting Screws 16 Keeping the cardboard in place alig...

Page 18: ...red scale pointer with the 0 mark on the table angle scale see Figure 18 20 Install the belt table with a 1 16 clearance from the sanding belt and secure it in place with the table lock handle see Fi...

Page 19: ...objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Verify that the machine is operating correctly by turning the machine ON When operating correct...

Page 20: ...Note A tight fit is necessary for proper performance DO NOT operate the Model H8192 without an adequate dust collection system This sander creates substantial amounts of wood dust while operating Fai...

Page 21: ...d books trade magazines or get formal training before beginning any projects Regardless of the content in this section Grizzly Industrial will not be held liable for accidents caused by lack of traini...

Page 22: ...s of the workpiece To avoid the risk of kickback and personal injury always keep the workpiece firmly on the table and never sand the short side of the workpiece with the sanding belt To use the sandi...

Page 23: ...29 PRO STICK abrasive cleaners 1 x 30 Aluminum Oxide Sanding Belts Our silicon carbide sanding belts are available in grits from 80 220 and packs of 2 or 10 Grit Model 60 Grit 10 pack H3501 100 Grit 1...

Page 24: ...ing the table clean after every use ensures moisture from wood dust does not remain on bare metal surfaces If any resin has built up use a resin dissolving cleaner to remove it After cleaning treat al...

Page 25: ...he sanding belt traction as instructed on Page 22 Changing the Sandpaper Disc The Model H8192 accepts 8 diameter cloth or paper backed pressure sensitive adhesive PSA sandpaper discs refer to Accessor...

Page 26: ...lt tracking Page 22 3 Replace spring 4 Replace sanding belt 5 Properly install secure sanding disc Sanded surface not square 1 Table miter guage not square to sanding belt disc 1 Square table miter gu...

Page 27: ...ssembly 4 Position the belt housing assembly so there is about 1 4 V belt deflection when moderate pressure is applied to the V belt between the pulleys see Figure 10 on Page 14 then fully tighten the...

Page 28: ...26 Model H8192 1 Belt 8 Disc Combo Sander Electrical Components Wiring Diagram Figure 36 Switch wiring Figure 37 Motor wiring...

Page 29: ...Model H8192 1 Belt 8 Disc Combo Sander 27 Sanding Belt Motor Breakdown...

Page 30: ...28 Model H8192 1 Belt 8 Disc Combo Sander Sanding Disc Breakdown...

Page 31: ...6MM 105 PW05M FLAT WASHER 4MM 26 PSB04M CAP SCREW M6 1 X 10 106 PH8192106 V BELT SAFETY COVER 27 PSB146M CAP SCREW M10 1 5 X 15 107 PVM19 V BELT M 19 0580 28 PLW06M LOCK WASHER 10MM 108 PH8192108 V BE...

Page 32: ...e REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels Label Placement REF PART DESCRIPTION REF PART DESCRIPTION 103 PH8192103 DIREC...

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Page 35: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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