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Grizzly G0754 Owner'S Manual Download Page 1

MODEL G0754

HEAVY-DUTY MILL/DRILL

w/POWER FEED

OWNER'S MANUAL

(For models manufactured since 1/13)

Copyright © ApriL, 2013 By grizzLy industriAL, inC.

WARNING: NO PORTION OF THIS MANUAL MAY bE REPRODUcED IN ANY SHAPE

 OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIzzLY INDUSTRIAL, INc.

#ts15626  printed in ChinA

Summary of Contents for G0754

Page 1: ...OWNER S Manual For models manufactured since 1 13 Copyright APRIL 2013 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc TS15626 printed IN CHINA ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...dentification 19 Using Coarse Downfeed 19 Using Fine Downfeed 19 Depth Stop 19 Headstock Movement 20 Rotating Headstock 20 Raising Lowering Headstock 20 Tilting Headstock 21 Table Travel 21 Graduated Index Rings 21 X Axis Handwheel 22 Y Axis Handwheel 22 X Axis Power Feed 22 Installing Removing Tooling 23 Installing Tooling 23 Removing Tooling 24 Spindle Speed 24 Determining Spindle Speed 24 Setti...

Page 4: ...nd machine leaves you confused about a procedure check our website for an updated version We post current manuals and manual updates for free on our website at www grizzly com Alternatively you can call our technical support for help Before calling please write down the Manufacture Date and Serial Number stamped into the machine id label see below this infor mation helps us determine if updated do...

Page 5: ...is entire manual bEFORE using machine Motor Column Speed Levers Fine Downfeed Handwheel Downfeed Selector Knob Quill Lock Lever X Axis Power Feed Y Axis Handwheel X Axis Handwheel Table Drawbar Cover Depth Scale Pointer Coarse Downfeed Lever Quill Spindle Z Axis Crank FWD REV Spindle Switch ...

Page 6: ...print Length x Width 24 x 16 in Space Required for Full Range of Movement Width x Depth 62 1 2 x 42 in Shipping Dimensions Type Wood Crate Content Machine Weight 706 lbs Length x Width x Height 46 x 30 x 47 1 4 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 8 6A Minimum Circuit Size 15A Connection Type Cord Plug Power Co...

Page 7: ... 1 4 in Table Thickness 1 1 2 in Number of T Slots 3 T Slot Size 1 2 in T Slots Centers 2 1 2 in Spindle Info Spindle Taper R 8 Number of Vertical Spindle Speeds 6 Range of Vertical Spindle Speeds 90 1970 RPM Quill Diameter 3 in Drawbar Thread Size 7 16 20 Drawbar Length 17 3 4 in Spindle Bearings Tapered Roller Bearings Construction Spindle Housing Quill Cast Iron Table Precision Ground Cast Iron...

Page 8: ...oof DANGEROUS ENVIRONMENTS do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instructio...

Page 9: ...educe accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORcING MAcHINERY do not force machine it will do the job safer and better at the rate for which it was designed NEVER STAND ON MAcHINE serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STAbLE MAcHINE unexpected movement d...

Page 10: ...perly clamped to the table NEVER hold the workpiece by hand during operation MACHINE CARE AND MAINTENANCE Never operate the mill drill with damaged or worn parts that can break apart and cause injury or property damage Maintain your mill drill in proper working condition Perform routine inspections and main tenance promptly Put tools away after use MAINTENANCE ADJUSTMENTS To avoid pos sible electr...

Page 11: ... overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section Circuit Requirements for 220V This machine is prewired to operate on a 220V power supply circuit that has a verified ground an...

Page 12: ...h green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grou...

Page 13: ...ft 1 Lifting Strap rated for at least 1000 lbs 1 Mounting Hardware Page 14 As Needed Screwdriver Flat Head 2 1 Brass Hammer 1 Needed for Setup Inventory The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency repla...

Page 14: ...ic paint scraper optional basic steps for removing rust preventative 1 put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces if your cleaner degreas er is effective the rust preventative will wipe off easily if you have a plastic paint scraper scrape off as much as you can first then wipe off the rest...

Page 15: ...ironment the physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds...

Page 16: ...hat restrict moving parts to avoid sudden shifts which could unbalance the machine Figure 5 Typical lifting strap position Mounting The machine base has holes to accommodate mounting hardware Additionally you may con sider providing a hole in your workbench or stand for access to the underside of the machine base This will be necessary for adjusting the Y axis leadscrew backlash refer to Adjusting...

Page 17: ...or Important Do NOT install the drill chuck and arbor into the spindle until AFTER the test run To join the drill chuck and arbor 1 Use acetone or lacquer thinner to clean the drill chuck and arbor mating surfaces espe cially the bore 2 Retract the chuck jaws completely into the chuck 3 Insert the small end of the arbor into the chuck 4 Hold the assembly by the arbor and tap the chuck onto a block...

Page 18: ...make sure it runs properly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 32 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance Make sure the headstock has the proper amount of oil before performing the Test Run and Spindle Break In Other...

Page 19: ...hat machine components can shift during the shipping process Pay careful atten tion to these adjustments during operation of the machine If you find that the adjustments are not set according to the procedures in this manual or your personal preferences re adjust them Before operation loads are placed on the spindle bearings complete this break in procedure to fully distribute internal lubrication...

Page 20: ... operator with a basic understanding of how the machine is used during operation so the machine controls components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual and seek additional training from expe rienced machine operators and do a...

Page 21: ...stment knob as a visual downfeed guide 3 Use the coarse downfeed levers to raise and lower the spindle Depth Stop The depth stop limits the downward movement of the cutting tool With the use of the depth pointer adjustment knob see D in Figure 10 it can be adjusted anywhere within 0 5 This is useful when performing the same operation multiple times Using Fine Downfeed 1 Tighten the downfeed select...

Page 22: ... hex nuts shown in Figure 11 Figure 11 Hex nuts that lock headstock on column Hex Nuts Raising Lowering Headstock 1 DISCONNECT MILL FROM POWER 2 Loosen the two hex nuts shown in Figure 11 3 Use the Z axis crank shown in Figure 12 to adjust the headstock height 4 Re tighten the hex nuts before connecting to power Figure 12 Z axis crank Z Axis Crank 3 Make sure the headstock and cords can move unobs...

Page 23: ...ons as illustrated in Figure 15 X axis longitudinal Y axis cross These movements are controlled by handwheels and the X axis power feed X Axis or Longitudinal Travel Left Right Y Axis or Cross Travel In Out Figure 15 The directions of table movement Graduated Index Rings The handwheels have graduated scales that are used to determine table movement in 0 001 incre ments with one full revolution equ...

Page 24: ...wing descriptions to become familiar with the power feed controls Note The power feed must be connected to an independent grounded 110V power supply to operate Figure 18 X axis power feed controls A B F E D C Figure 19 Limit switch and limit stops G H A ON OFF Light Lights when the unit is turned ON B Direction Lever Controls the direction of powered table travel C Rapid Switch When held down move...

Page 25: ...with the pin inside the spindle then insert your tooling into the spindle until it contacts the drawbar Note The height of the drawbar inside the spindle can be changed by rotating the adjustment nut see Figure 21 4 Working from the top thread the drawbar by hand into the tool until it is snug then use a 19mm wrench to tighten it Note Do not overtighten the drawbar Overtightening makes tool remova...

Page 26: ...ommended cutting speed for the workpiece material and the diameter of the cutting tool as noted in the formula shown in Figure 22 Cutting speed typically defined in feet per minute FPM is the speed at which the edge of a tool moves across the material surface A recommended cutting speed is an ideal speed for cutting a type of material in order to produce the desired finish and optimize tool life T...

Page 27: ...0 RPM H 1 1180 RPM H 2 1970 RPM H 3 Change spindle speed ONLY when the spindle is completely stopped Otherwise machine damage could occur With the spindle completely stopped position the spindle speed levers see Figure 23 to set the spindle speed Note If necessary rotate the spindle by hand to mesh the gears when changing speeds Figure 23 Spindle speed controls Range Lever Speed Lever Spindle Spee...

Page 28: ...hatter or slip Buy in bulk and save with 5 gallon quantities Figure 26 ISO 68 and ISO 32 machine oil T23962 T23963 High Pressure Oil Cans For Ball Oilers H7616 Plastic Nozzle H7617 Flexible Plastic Nozzle Whether you are lubricating cutting tools or main taining machinery in top operating condition you will appreciate these High Pressure Oil Cans Each can holds 5 ounces of oil and has a trigger ac...

Page 29: ...es for novices and profes sionals alike Each book is filled with drawings charts and tables for getting the most of your mill ing machine Model H9599 has 320 pages Model G5053 has 275 pages Figure 29 Great texts for mill drills H9599 G5053 SB1348 South Bend 8 Pc R 8 Collet Set SB1349 South Bend 16 Pc R 8 Collet Set Get true South Bend quality and precision with one of these Quick Change Collet Set...

Page 30: ...g parts Use a brush and shop vacuum to remove chips and debris from the working sur faces of the mill drill Never blow off the mill drill with compressed air as this will force metal chips deep into the mechanisms and may cause injury to yourself or bystanders Remove any rust build up from unpainted cast iron surfaces of your mill drill and treat with a non staining lubricant after cleaning Keep u...

Page 31: ...POWER 3 Remove the fill plug see Figure 33 4 Place a 1 gallon or larger drain pan on the table under the headstock 5 Remove the drain plug see Figure 34 from underneath the headstock and allow the oil to drain into the pan Follow federal and state and local require ments for proper disposal of used oil Figure 34 Headstock drain plug headstock tilted 90 for clarity Drain Plug 6 Replace the drain pl...

Page 32: ...until the oil runs clear When finished wipe away the excess oil Figure 37 Column and rack Column Rack Table Ways Column Rack Quill Oil Type Model T23962 or ISO 68 Equivalent Oil Amount Thin Coat Lubrication Frequency 8 hrs of Operation Refer to Figures 35 38 to identify each compo nent to lubricate Figure 38 Outside surface of the quill Quill Use the component controls to access all sur faces then...

Page 33: ...axis leadscrews see Figures 39 40 then use mineral spirits shop rags and a brush to clean them Note Use a 5mm hex wrench to remove the way cover from the base to access the Y axis leadscrew When dry use a brush to apply a thin coat of grease to the teeth then raise lower the quill sev eral time to distribute the grease Note Re apply oil to the quill smooth outside surface that was removed during t...

Page 34: ...ine is undersized for the task or tooling is incorrect for the task 4 Motor has overheated 5 Motor wired incorrectly 6 Motor bearings are at fault 7 Motor is at fault 1 Decrease feed rate cutting speed 2 Use the correct cutter for the task 3 Use smaller or sharper tooling reduce feed rate or spindle speed use cutting fluid if possible 4 Clean off motor let cool and reduce workload 5 Ensure motor w...

Page 35: ... 1 Tighten down table locks 2 Properly clamp workpiece on table or in vise 3 Set spindle speed correctly Page 25 or use a slower feed rate 4 Fully retract spindle and lower headstock This increases rigidity Table is hard to move 1 Table locks are tightened down 2 Chips have loaded up on ways 3 Ways are dry and need lubrication 4 Table limit stops are interfering 5 Gibs are too tight 1 Make sure ta...

Page 36: ...d tighten the opposing screw the same amount to move the gib while at the same time using the handwheels to move the table until you feel a slight drag in that path of movement Adjusting Leadscrew Backlash Leadscrew backlash is the amount of freeplay movement in the leadscrew when changing the direction of rotation before the attached device begins to move Leadscrews must have a certain amount of ...

Page 37: ...urrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING...

Page 38: ...Ground Hot 11 5 CanSen LW26 20 7 1 3 2 4 6 8 12 10 Spindle Switch 220V NEMA 6 15 As Recommended Left Side Right Side N L L V2 V2 V1 V1 U2 U2 U1 L G U1 V1 U2 V2 W1 W2 Ground Run Capacitor 20MFD 450VAC Start Capacitor 150MFD 250VAC 220V Motor V2 V1 U2 U1 PE PE N L Electrical Wiring ...

Page 39: ...63 64 65 66 120 68 67 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 90 91 92 93 94 96 97 98 99 100 101 101 103 105 106 107 108 121 109 110 111 112 112 113 113 114 114 115 115 116 117 118 119 Head SECTION 9 PARTS Please Note We do our best to stock replacement parts whenever possible but we cannot guarantee that all parts shown here are available for purchase Call 800 523 4777 or visi...

Page 40: ...18 OIL FILL PLUG 1 2 NPT 72 PCAP31M CAP SCREW M8 1 25 X 25 19 P0754019 CASTING PLUG 73 P0754073 SPACER 20 P0754020 SHIFT LEVER 74 P0754074 SPINDLE END CAP 21 PRP16M ROLL PIN 3 X 25 75 P0754075 SPINDLE SEAL 22 P0754022 OIL DRAIN PLUG 1 2 NPT 76 PRP64M ROLL PIN 3 X 18 23 PS07M PHLP HD SCR M4 7 X 8 77 P0754077 WORM GEAR HOUSING 24 PCAP18M CAP SCREW M4 7 X 8 78 P0754078 WORM SHAFT 25 P0754025 OIL SIGH...

Page 41: ...ADJUSTABLE HANDLE 116 P0754116 SPEED SHIFT SHAFT 109 P0754109 SPEED RANGE SHIFT SHAFT 117 P0754117 SPEED SHIFT FORK 110 P0754110 SPEED RANGE SHIFT ROCKER ARM 118 P0754118 SPEED SHIFT ROCKER ARM 111 P0754111 SPEED RANGE SHIFT FORK 119 P0754119 COMPRESSION SPRING 112 PR03M EXT RETAINING RING 12MM 120 P0754120 ROTARY SWITCH CANSEN LW26 20 113 PCAP27M CAP SCREW M6 1 X 14 121 P0754121 DRAWBAR ASSEMBLY ...

Page 42: ...13 P0754213 HANDLE SHOULDER SCREW M8 1 25 X 12 72L 262 PCAP06M CAP SCREW M6 1 X 25 218 PCAP14M CAP SCREW M8 1 25 X 20 263 P0754263 WORM SHAFT 219 P0754219 DOWEL PIN 5 X 45 264 P0754264 THRUST WASHER 220 P0754096 KNURLED THUMB SCREW M5 8 X 12 265 PCAP61M CAP SCREW M10 1 5 X 20 221 PLUBE002M TAP IN BALL OILER 8MM 266 P0754266 Z AXIS CRANK 222 P0754222 LOCK LEVER 267 P0754267 CRANK HANDLE 224 PCAP123...

Page 43: ... KNOB 312 P0754312 BOTTLE FOR OIL 301 4 PT24824004 ON OFF SWITCH 313 P0754313 DRIFT KEY 301 5 PT24824008 ZYTEL GEAR ASSEMBLY 314 PAW10M HEX WRENCH 10MM 304 P0754304 TOOLBOX 315 PAW05M HEX WRENCH 5MM 305 P0754305 T BOLT M12 1 75 X 55 316 PAW04M HEX WRENCH 4MM 306 PW06M FLAT WASHER 12MM 317 PAW03M HEX WRENCH 3MM 307 PN09M HEX NUT M12 1 75 318 PWR1719 WRENCH 17 X 19 OPEN ENDS 308 P0754308 DRILL CHUCK...

Page 44: ...Y GREEN TOUCH UP PAINT 402 P0754402 CONTROL PANEL LABEL 404 P0754404 MACHINE ID LABEL Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this machine MUST replace it in the original location before resuming operations For replacements contact 800 523 4777 or www grizzly com ...

Page 45: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 46: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 47: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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