Grizzly G0709 Page 90 Owner'S Manual Download

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Quick Change Gearbox Drive Parts List

REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

301

P07090301

SHAFT

353

P07090353

GEAR 35T

302

P07090302

OIL SEAL

354

P07090354

SHAFT

303

P07090303

BUSHING

355

PRP27M

ROLL PIN 5 X 28

304

PCAP06M

CAP SCREW M6-1 X 25

356

P07090356

OIL SEAL

305

P07090305

SHIFT FORK A

357

P07090357

SHOULDER BUSHING

306

P07090306

SHIFT FORK B

359

P07090359

GASKET

307

P07090307

BUSHING HOUSING

360

P07090360

GEAR 26T

308

P07090308

SHIFT FORK C

363

P07090363

BUSHING

309

P07090309

SHIFT FORK D

364

P07090364

GEAR 36T

310

P07090310

GASKET

365

P07090365

SPLINE SHAFT

311

P07090311

O-RING 9.8 X 2.4 P10A

366

PR06M

EXT RETAINING RING 16MM

312

P07090312

SPACER WASHER

367

P07090367

GEAR 26T

313

PSS53M

SET SCREW M5-.8 X 12

368

P07090368

BUSHING

314

PR06M

EXT RETAINING RING 16MM

369

PRP02M

ROLL PIN 3 X 16

315

P07090315

COMBO GEAR 19T-20T

370

P07090370

SLEEVE

316

P07090316

BUSHING 371

P07090371

GASKET

317

P07090317

BUSHING

372

P07090372

END COVER

318

P07090318

SHAFT

373

PCAP23M

CAP SCREW M4-.7 X 12

319

P07090319

SPLINED SHAFT

374

P07090374

GEAR 36T

320

P07090320

O-RING 9.8 X 2.4 P10A

375

PRP73M

ROLL PIN 4 X 30

321

P07090321

GEAR 22T

376

PRP01M

ROLL PIN 4 X 18

322

P07090322

GEAR 19T

377

P07090377

SHAFT

323

PLUBE001M TAP-IN BALL OILER 6MM

378

P07090378

SPLINED SHAFT

324

P07090324

GEAR 20T

379

P07090379

OIL SEAL

325

PSS31M

SET SCREW M5-.8 X 8

380

PCAP33M

CAP SCREW M5-.8 X 12

326

P07090326

GEAR 24T

381

P07090381

SUPPORT BOSS

327

P07090327

GEAR 23T

382

P07090382

GASKET

328

P07090328

GEAR 27T

383

P07090383

BUSHING

329

P07090329

GEAR 24T

384

PSS91M

SET SCREW M6-1 X 14

330

P07090330

GEAR 28T

395

P07090395

O-RING 19.8 X 2.4 P20

331

P07090331

GEAR 26T

397

P07090397

BUSHING

332

P07090332

GEAR 38T

398

P07090398

GEAR 22T

333

P07090333

BUSHING

400

P07090400

GEAR 22T

334

P07090334

BUSHING

401

P07090401

GEAR 22T

335

PCAP33M

CAP SCREW M5-.8 X 12

402

P07090402

GEAR 33T

336

P07090336

OIL PLUG 3/8 NPT

403

P07090403

GEAR 22T

337

P07090337

END COVER

404

P07090404

O-RING 8.8 X 1.9 P9

338

P07090338

GASKET

405

P07090405

O-RING 17.8 X 2.4 P18

339

PRP05M

ROLL PIN 5 X 30

406

P07090406

SHAFT

340

P07090340

COMBO GEAR 19T-50T

407

P07090407

O-RING 25.2 X 3.5 P25.5

341

P07090341

BUSHING

408

P07090408

BUSHING

343

P07090343

COMBO GEAR 38T-16T

409

PSS05M

SET SCREW M5-.8 X 10

345

P07090345

BUSHING

410

P07090410

BALL HEAD PIN

349

P07090349

SHAFT

411

P07090411

CAM

350

P07090350

COMBO GEAR 23T-19T

412

P07090412

BEVEL GEAR 18T

351

P07090351

BUSHING

413

PRP18M

ROLL PIN 4 X 12

352

PRP27M

ROLL PIN 5 X 28

Summary of Contents for G0709

Page 1: ...K H 9 B6N 7A WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC DG BD9 AH B6CJ 68IJG 9 H C8 8G EG CI 9 C 8 C6 MODEL G0709 14 x 40 GUNSMITHING LATHE OWNER S MANUAL ...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPROD...

Page 3: ...ZZY ZZY HZii c h I gZVY HZii c h SECTION 5 ACCESSORIES 49 SECTION 6 MAINTENANCE 53 HX ZYjaZ 8aZVc c JceV ciZY 8Vhi gdc 7Vaa D aZg AjWg XVi dc D a GZhZgkd gh K 7Zai IZch dc 8jii c aj Y HnhiZb SECTION 7 SERVICE 59 IgdjWaZh ddi c W 6Y_jhibZcih 7VX aVh 6Y_jhibZci Va Cji 6Y_jhibZci AZVYhXgZl cYeaVn 6Y_jhibZci H ZVg E c GZeaVXZbZci ZZY 8ajiX 6Y_jhibZci IV ahidX AdX 7ZVg c EgZadVY K 7Zai GZeaVXZbZci Ve c...

Page 4: ... L Vi Y Y ndj a Z VWdji i4 L ZgZ XdjaY i WZ begdkZY4 EaZVhZ iV Z V Zl b cjiZh id kZ jh ZZYWVX g ooan 9dXjbZciVi dc BVcV Zg E D 7dm 7Zaa c Vb L6 bV a bVcjVah5 g ooan Xdb Contact Info LZ VgZ egdjY id d Zg i h bVcjVa l i ndjg cZl bVX cZ LZ kZ bVYZ ZkZgn Z dgi id WZ ZmVXi l i i Z chigjXi dch heZX XVi dch YgVl c h VcY e did gVe h d i Z bVX cZ lZ jhZY l Zc lg i c i h bVcjVa dlZkZg hdbZi bZh lZ hi aa bV ...

Page 5: ...igda EVcZa Vl 8 jX HiZVYn GZhi A i daadl GZhi 8jii c aj Y CdooaZ Fj X 8 Vc Z Idda Edhi 8dbedjcY Ha YZ IV ahidX A i c daZ l 8dkZg I gZVY 9 Va He cYaZ DC D AZkZg Va Cji AZkZg ZZY HZaZXi dc AZkZg 8gdhh Ha YZ 8Vgg V Z ZZY HeZZY 9 Vah A i c daZ l 8dkZg jaan cXadhZY 8jii c aj Y Ejbe VcY IVc 7gV Z EZYVa ...

Page 6: ...z Minimum Circuit Size 15 Amp Cord Length 4 ft Cord Gauge 14 AWG Plug Included No Recommended Plug Outlet Type NEMA 6 15 Bdidgh He cYaZ Type TEFC Capacitor Start Induction Horsepower 2 HP Voltage 220V Phase Single Phase Amps 10 Amps Speed 1725 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer V Belt Drive Bearings Shielded Permanently Sealed BV c HeZX XVi dch DeZgVi dc c d Swing Over Bed 14 in Dis...

Page 7: ... Metric Threads 44 Range Of Metric Threads 0 1 7 mm No Of Modular Threads 34 Range Of Modular Threads 0 1 1 75 MP No Of Diametrical Threads 25 Range Of Diametrical Threads 16 112 DP 9 bZch dch Bed Width 7 3 8 in Leadscrew TPI 8 TPI Leadscrew Length 50 in Steady Rest Capacity 3 8 2 3 4 in Follow Rest Capacity 3 8 2 3 8 in Faceplate Size 11 in Leadscrew Diameter 7 8 in Feed Rod Diameter 3 4 in Floor...

Page 8: ...Series quick change tool post Outboard spindle spider mount with 4 brass tipped screws Cast iron cabinet stands Fully enclosed quick change gearbox Tailstock offset V slide with wrench locking socket D1 5 Camlock Spindle 6XXZhhdg Zh cXajYZY 6 3 Jaw chuck with reversible jaws 8 4 Jaw chuck with independent jaws 11 Faceplate MT 3 live center Standard MT 3 dead center Carbide tipped MT 3 dead center ...

Page 9: ...cZgn CZkZg deZgViZ jcYZg i Z c ajZcXZ d Ygj h dg VaXd da l Zc i gZY dg l Zc Y higVXiZY OWNER S MANUAL GZVY VcY jcYZghiVcY i h dlcZg h bVcjVa 7 DG jh c bVX cZ JcigV cZY jhZgh XVc WZ hZg djhan jgi EYE PROTECTION 6alVnh lZVg 6CH VeegdkZY hV Zin aVhhZh dg V VXZ h ZaY l Zc deZgVi c dg dWhZgk c bVX cZgn id gZYjXZ i Z g h d ZnZ c_jgn dg Wa cYcZhh gdb an c eVgi XaZh kZgnYVn ZnZ aVhhZh VgZ cdi VeegdkZY hV ...

Page 10: ...VX cZ FEED DIRECTION JcaZhh di Zgl hZ cdiZY ZZY ldg V V chi i Z gdiVi dc d WaVYZh dg XjiiZgh ZZY c c i Z hVbZ Y gZXi dc d gdiVi dc bVn ejaa ndjg VcY cid i Z Xji FORCING MACHINERY 9d cdi dgXZ bVX cZ i l aa Yd i Z _dW hV Zg VcY WZiiZg Vi i Z gViZ dg l X i lVh YZh cZY GUARDS COVERS jVgYh VcY XdkZgh XVc egdiZXi ndj gdb VXX YZciVa XdciVXi l i bdk c eVgih dg an c YZWg h BV Z hjgZ i Zn VgZ egde Zgan chiV...

Page 11: ...h dlc Y VbZiZg 6alVnh ijgc adc hidX Vi hadl heZZYh SAFE CLEARANCES Ldg e ZXZh i Vi XgVh cid di Zg XdbedcZcih dc i Z aVi Z bVn i gdl YVc Zgdjh egd_ZXi aZh c Vaa Y gZXi dch aZVY c id beVXi c_jgn VcY YVbV ZY Zfj ebZci 7Z dgZ hiVgi c i Z he cYaZ bV Z hjgZ i Z ldg e ZXZ Vh VYZfjViZ XaZVgVcXZ Wn VcY gdiVi c i i gdj ih Zci gZ gVc Z d bdi dc 6ahd X ZX i Z idda VcY idda edhi XaZVgVcXZ X jX XaZVg VcXZ VcY h...

Page 12: ...cZXiZY id Vc jcYZgh oZY X gXj i Id gZYjXZ i Z g h d i ZhZ VoVgYh Vkd Y dkZg adVY c i Z bVX cZ Yjg c deZgVi dc VcY bV Z hjgZ i h XdccZXiZY id V edlZg hjeean X gXj i i Vi bZZih i Z gZfj gZbZcih c i Z daadl c hZXi dc Circuit Requirements for 220V I h bVX cZ h egZl gZY id deZgViZ dc V K edlZg hjeean X gXj i i Vi Vh V kZg ZY gdjcY VcY bZZih i Z daadl c gZfj gZbZcih Nominal Voltage 220V 240V Cycle 60 Hz...

Page 13: ...ZaZXig X h dX I Z l gZ l i gZZc chjaVi dc l i dg l i dji nZaadl hig eZh h i Z Zfj ebZci gdjcY c l gZ gZeV g dg gZeaVXZbZci d i Z edlZg XdgY dg eaj h cZX ZhhVgn Yd cdi XdccZXi i Z Zfj ebZci gdjcY c l gZ id V a kZ XjggZci XVggn c iZgb cVa 8 ZX l i V fjVa ZY ZaZXig X Vc dg hZgk XZ eZg hdccZa ndj Yd cdi jcYZghiVcY i ZhZ gdjcY c gZfj gZbZcih dg ndj VgZ c YdjWi VWdji l Zi Zg i Z idda h egdeZgan gdjcYZY ...

Page 14: ...ZY dg hV Z igVchedgiVi dc 9 hVhhZbWaZ i Z XgViZ VcY gZbdkZ i Z eVX V c bViZg Vah gdb VgdjcY ndjg bVX cZ id cheZXi i ndj Y hXdkZg i Z bVX cZ h YVb V ZY please immediately call Customer Service at 570 546 9663 for advice HVkZ i Z XdciV cZgh VcY Vaa eVX c bViZg Vah dg edhh WaZ cheZXi dc Wn i Z XVgg Zg dg ih V Zci Otherwise filing a freight claim can be difficult L Zc ndj VgZ XdbeaZiZan hVi h ZY l i i...

Page 15: ...iZg BI 8VgW YZ I e M 9ZVY 8ZciZg BI HH I e N A kZ 8ZciZg BI O IV ahidX AdX AZkZg P VcYaZh Q 8 jX 6gWdg BI I R Zm LgZcX HZi bb VX S I LgZcX T I gZZ Vl 8 jX Zn U E aa eh VcY HiVcYVgY HXgZlYg kZg V DeZc cY LgZcX HZi bb VX W 9g aa 8 jX Zn X 9g aa 8 jX I Y Idda daYZg DcZ chiVaaZY Inventory NOTICE Some hardware fasteners on the inventory list may arrive pre installed on the machine Please check installa...

Page 16: ... BdYZa B H cXZ Hardware Recognition Chart ...

Page 17: ...ZY c i h bVcjVa See below for required space allocation Physical Environment I Z e nh XVa Zck gdcbZci l ZgZ ndjg bVX cZ h deZgViZY h bedgiVci dg hV Z deZgVi dc VcY i Z adc Zk in d ih XdbedcZcih dg WZhi gZhjaih deZgViZ i h bVX cZ c V Ygn Zck gdcbZci i Vi h gZZ gdb ZmXZhh kZ bd hijgZ VoVgYdjh X Zb XVah V gWdgcZ VWgVh kZh dg ZmigZbZ XdcY i dch migZbZ XdcY i dch dg i h ineZ d bVX cZgn VgZ ZcZgVaan i d...

Page 18: ...hedhVWaZ adkZh EaVhi X eV ci hXgVeZg dei dcVa Basic steps for removing rust preventative 1 Eji dc hV Zin aVhhZh 2 8dVi i Z gjhi egZkZciVi kZ l i V a WZgVa Vbdjci d XaZVcZg YZ gZVhZg i Zc aZi i hdV dg b cjiZh 3 L eZ d i Z hjg VXZh ndjg XaZVcZg YZ gZVh Zg h Z ZXi kZ i Z gjhi egZkZciVi kZ l aa l eZ d ZVh an ndj VkZ V eaVhi X eV ci hXgVeZg hXgVeZ d Vh bjX Vh ndj XVc ghi i Zc l eZ d i Z gZhi l i i Z gV...

Page 19: ... Plate with Moly D Machine and Way Oil 1 Quart I h hjeZg dg bVX cZ VcY lVn ajWg XVci egZkZcih hi X ha e VcY X ViiZg YjZ id Vci g Xi dc XVeV W a i Zh gZhjai c c gZViZg egZX h dc bVX c c XVeVW a i Zh dgbh V i c Vgbdg eaViZ d d a i Vi Z ZXi kZan ajWg XViZh ha Y c bZiVa hjg VXZh hjX Vh lVnh VcY Wh l aZ jVgY c V V chi VcY gjhi VcY Xdggdh dc 6Y Zh kZ Xd Zh kZ XdbedcZcih VgZ VYYZY dg kZgi XVa hjg VXZh GZ...

Page 20: ...Figure 9 VgZ ild edejaVg bZi dYh dg VcX dg c Vc dW_ZXi id V XdcXgZiZ addg LZ hj Zhi ndj gZhZVgX i Z bVcn dei dch VcY bZi dYh dg bdjci c ndjg bVX cZ VcY X ddhZ i Z WZhi i Vi ih ndjg heZX X Veea XVi dc Mounting Figure 10 BVX cZ bdjci ZmVbeaZ Using Machine Mounts Jh c bVX cZ bdjcih h dlc c Figure 10 kZh i Z VYkVciV Z d Vhi aZkZa c VcY k WgVi dc gZYjX i dc I Z aVg Z h oZ d i Z ddi eVYh Y hig WjiZh i Z...

Page 21: ...g dc Page dg YZiV aZY chiVaaVi dc chigjXi dch 4 BV Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg c hZije VgZ XaZVgZY VlVn gdb i Z bVX cZ dg YZiV aZY chigjXi dch dc l ZgZ i Z Xjii c aj Y iVc h adXViZY VcY dl id VYY aj Y gZ Zg id Cutting fluid System dc Page 58 Adding Cutting Fluid Electrocution or fire may occur if machine is ungrounded incor rectly connected to power or connected to an undersized circuit ...

Page 22: ...r Wiring Y V gVb dc Page 78 VcY daadl i Z NOTICE dc i Vi eV Z L Zc deZgVi c XdggZXian i Z bVX cZ gjch hbddi an l i a iiaZ dg cd k WgVi dc dg gjWW c cd hZh Figure 12 ZVYhidX Xdcigdah ZZY 9 gZXi dc AZkZg ZZY HeZZY 9 Vah EdlZg 7jiidc Hide 7jiidc 8jii c aj Y DC D Hl iX 5 9 hZc V Z i Z Va cji aZkZg VcY i Z ZZY hZaZXi dc aZkZg hZZ Figure 11 VcY bV Z hjgZ i Z hVYYaZ adX h addhZcZY id Vaadl i Z aZVY hXgZl...

Page 23: ... XdggZXian 8dci cjZ id i Z cZmi Step i Z bVX cZ hiVgih l i i Z hide Wjiidc ejh ZY c bbZY ViZan Y hXdccZXi edlZg id i Z bVX cZ I Z hide Wjiidc hV Zin ZVijgZ h cdi ldg c XdggZXian I h hV Zin ZVijgZ bjhi ldg egdeZgan WZ dgZ egd XZZY c l i gZ jaVg deZgVi dch 8Vaa IZX Hjeedgi dg Zae 13 GdiViZ i Z hide Wjiidc XadX l hZ jci a i edeh dji 14 BV Z hjgZ i Z aVbe ldg h 15 BV Z hjgZ i Vi i Z Xjii c aj Y cdooaZ...

Page 24: ... Z hjgZ i Z Test Run h XdbeaZiZ VcY he cYaZ heZZY h hi aa hZi Vi GEB 3 9 hZc V Z i Z Va cji aZkZg VcY i Z ZZY hZaZXi dc aZkZg hZZ Figure 11 4 8dccZXi i Z aVi Z id edlZg 5 Ejh Ydlc dc i Z he cYaZ DC D aZkZg VcY gjc i Z aVi Z c dglVgY dg b cjiZh I Zc hide i Z aVi Z VcY gjc i c gZkZghZ dg b c jiZh 6 GZeZVi gjcc c i Z aVi Z c dglVgY VcY gZkZghZ c i h bVccZg i gdj i Z gZhi d i Z he cYaZ heZZYh I Zc hid...

Page 25: ... operator does the following 1 Ejih dc hV Zin aVhhZh gdaah je haZZkZh gZbdkZh _ZlZagn VcY hZXjgZh Vcn Xadi c _ZlZagn dg V g i Vi XdjaY Zi ZciVc aZY c bdk c eVgih 2 mVb cZh i Z ldg e ZXZ id bV Z hjgZ i h hj iVWaZ dg ijgc c i Zc bdjcih i Z ldg e ZXZ gZfj gZY dg i Z deZgVi dc 3 Bdjcih i Z idda c Va ch i l i i Z ldg e ZXZ i Zc VY_jhih i dg V hV Z hiVgije XaZVgVcXZ 4 8aZVgh Vaa iddah gdb i Z aVi Z 5 HZ...

Page 26: ...da eVcZa Cd WgV c dXXjgh VcY i Z he cYaZ X jX VcY ldg e ZXZ l cY Ydlc cVijgVaan 6 iZg WZ c egZhhZY i Z hide Wjiidc hiVnh ejh ZY c jci a i h gZhZi Wn il hi c i Z cdW XadX l hZ jci a i edeh WVX dji Jog Button 7jbeh i Z bdidg ON VcY OFF hd eVgi Va he cYaZ gdiVi dc dXXjgh c gZkZghZ JhZ ja l Zc i Z aVi Z h hideeZY c adl gVc Z VcY i Z aVi Z ZVg gZYjX i dc bV Zh i Y Xjai dg i Z bVX c hi id gdiViZ i Z X j...

Page 27: ...ZghZ Bdk c i Z aZkZg YdlclVgY gdb i Z XZcigVa D edh i dc he ch i Z X jX dglVgY i Z ide d i Z X jX bdkZh idlVgY i Z bVX c hi Bdk c i Z aZkZg jelVgY gdb i Z XZcigVa D edh i dc he ch i Z X jX c gZkZghZ i Z ide d i Z X jX bdkZh VlVn gdb i Z bVX c hi Feed Selection Lever 6aadlh i Z bVX c hi id Zc V Z dg Y hZc V Z i Z Vegdc dg adc ijY cVa dg Xgdhh ZZY c iVh h Carriage Lock 8aVbeh i Z g i gdci d i Z hVYY...

Page 28: ...Quill Lock Lever HZXjgZh i Z fj aa c V adX ZY dg egZ adVYZY edh i dc Tailstock Lock Lever 8aVbeh i Z iV ahidX c eaVXZ dg ZcZgVa edh i dc adX c Vadc i Z aVi Z WZY Drive Hub 6aadlh i Z iV ahidX id WZ adX ZY c eaVXZ jh c V Yg kZ idgfjZ lgZcX id Xdcigda Vbdjci d YgVl Ydlc Va cbZci l i i Z he cYaZ XZciZga cZ Tailstock Handwheel 6YkVcXZh dg gZigVXih i Z fj aa c i Z iV ahidX Vi V gVi d l i i Z b XgdbZiZg...

Page 29: ...se serious injury Figure 20 H beaZ X jX XgVYaZ bVYZ d hXgVe ajbWZg 3 AddhZc i Z XVb adX h Wn ijgc c i Z Zn XdjciZgXadX l hZ Veegdm bViZan dcZ i gY d V ijgc jci a i Z bVg dc i Z XVb adX Va ch l i i Z h c aZ bVg dc i Z he cYaZ cdhZ c Figure 21 i Z XVb adX hijY YdZh cdi gZZan gZaZVhZ gdb i Z XVb adX l aZ i Z XVb adX jci a i Z XVb adX hijY gZaZVhZh Note These cam locks may be very tight A breaker bar ...

Page 30: ...VcY jhZ V X jX XgVYaZ YZh gZY 3 BV Z hjgZ i Z X jX iVeZg VcY he cYaZ iVeZg bVi c hjg VXZh VgZ eZg ZXian XaZVc 4 cheZXi VcY bV Z hjgZ i Vi Vaa XVbadX hijYh VgZ jcYVbV ZY VgZ XaZVc VcY a ian d aZY VcY i Vi i Z XVbadX hijY XVe hXgZlh VgZ c eaVXZ VcY hcj i Z XVbadX hijYh VkZ cdi nZi WZZc chiVaaZY c i Z X jX dg VXZeaViZ Xdb eaZiZ i Z Camlock Stud Installation dc i Z cZmi eV Z NOTICE Never install a chu...

Page 31: ...ou must adjust the offending camlock stud as discussed in Camlock Stud Installation 8 GZbdkZ i Z X jX lgZcX When using this lathe securely clamp your workpiece and remove the chuck wrench Thrown objects from a lathe can cause serious injury or death to the operator and to bystanders 1 D a VcY i gZVY ZVX XVb hijY cid i Z X jX jci a i Z Va cbZci gddkZ h ajh l i i Z X jX hjg VXZ Vh h dlc c Figure 24 ...

Page 32: ...Z gdiViZ Vaa i gZZ d i Z ild e ZXZ _Vlh hd i Z dg ZciVi dc d Vaa _Vlh bViX Otherwise the chuck will spin out of balance an create an extreme thrown workpiece hazard Reversing Jaw Positions Clamping a Workpiece Figure 25 h dlh V ine XVa ZmVbeaZ d XaVbe c dei dch VkV aVWaZ l i V _Vl X jX I Z X jX cXajYZY l i i h aVi Z Vh gZkZgh WaZ _Vlh l X bZVch i Z adlZg _Vl dg bVhiZg _Vl Yd cdi cZZY id WZ gZbdkZY...

Page 33: ...Zga cZ dg VX c dg Wdg c I Z di Zg WZcZ i h i Vi i Z bV_dg in d V ldg e ZXZh XVc WZ edh i dcZY dji d i Z he cYaZ gdiVi dc Vm h V WdgZ dg hiZe cZZYh id WZ Xji cid V ldg e ZXZ dc Vc djian c ZY Z dg i Z WZhi g e edhh WaZ dc dYY h VeZY ldg e ZXZh dcZ dg bdgZ _Vlh XVc Vahd WZ gdiViZY id gVW bdgZ hjg VXZ VgZV dg XaVbe c Vaa djg _Vlh XVccdi WZ jhZY id daY i Z ldg e ZXZ ndj bjhi jhZ i Z VXZeaViZ dg begdkZY...

Page 34: ...h i Vi daY XaVbe c VgYlVgZ ndj hjheZXi i Vi Vcn d i Z X jX dg _Vl XdbW cV i dch bVn cdi daY V ldg e ZXZ hV Zan gZbdkZ i Z X jX VcY chiVaa i Z VXZeaViZ Vh djia cZY dg heZX Va XaVbe c dei dch However just as with the 4 Jaw chuck not all workpieces can be safely held Holding a workpiece off center or holding ac ggZ jaVg h VeZY ldg e ZXZ l aa XVjhZ i Z Zci gZ VhhZbWan id gdiViZ dji d WVaVcXZ hejc Vi V...

Page 35: ... i dc 3 EaVXZ i Z ldg e ZXZ V V chi i Z VXZeaViZ VcY ijgc i Z iV ahidX fj aa hd i Z ed ci d i Z YZVY XZciZg idjX Zh VcY Veea Zh Zcdj egZhhjgZ id daY i Z ldg e ZXZ c eaVXZ 4 AdX i Z fj aa l Zc hj X Zci egZhhjgZ h Veea ZY id daY i Z ldg e ZXZ 6YY i dcVa hjeedgi bVn WZ cZZYZY YZeZcY c dc i Z ldg e ZXZ 5 8aVbe i Z ldg e ZXZ Vi V b c bjb d i gZZ adXVi dch i Vi VgZ Vh XadhZ id WZ c ZkZcan heVXZY VeVgi V...

Page 36: ...gZhhZY gZZ Live Center i Z ldg e ZXZ bjhi WZ hejc Vi Zg heZZYh i Z a kZ XZciZg h chZgiZY cid i Z iV ahidX hZZ Figure 34 Jca Z V YZVY XZciZg i Z i e d i Z a kZ XZciZg h hjeedgiZY l i egZX h dc WZVg c h i Vi Vaadl i id hjeedgi VcY he c l i i Z ldg e ZXZ 6h V gZhjai k gijVaan cd lZVg dXXjgh VcY i Z ldg e ZXZ XVc WZ ijgcZY l i aZhh XdcXZgc VWdji YZkZade c ZcY eaVn gdb i e lZVg dlZkZg l Zc jh c a kZ XZ...

Page 37: ...6Y_jhibZci HXgZl GZVg 6Y_jhibZci HXgZl D hZi HXVaZ Tailstock Tailstock Lock Lever L Zc XaVbeZY c eaVXZ i Z dgXZh YgVl V iV ahidX Ydlc cid Va cbZci l i i Z he cYaZ XZc iZga cZ I h Y hiVcXZ h jhjVaan V Zl i djhVcYi h d Vc cX L Zc V iV ahidX adX aZkZg h i iZcZY Wn VcY i Z XaVbe c egZhhjgZ VcY iV ahidX Va cbZci XVc WZ cXdch hiZci Id Za b cViZ i h h ijVi dc V Yg kZ i aW idgfjZ lgZcX XVc WZ chZgiZY cid ...

Page 38: ...ign the tailstock 1 8ZciZg Yg aa V adc e ZXZ d WVg hidX dc Wdi ZcYh HZi i Vh YZ dg jhZ c Step 4 2 BV Z V YZVY XZciZg Wn ijgc c V h djaYZg id bV Z V h Vc a e i Z e ZXZ dkZg c i Z X jX VcY ijgc V ed ci hZZ Figure 38 6h adc Vh i gZbV ch c i Z X jX i Z ed ci d ndjg XZciZg l aa WZ VXXjgViZ id i Z he cYaZ Vm h Note Keep in mind that the point will have to be refinished whenever it is removed and returne...

Page 39: ...Vi dc i h Xg i XVa id jhZ iVc ZY hinaZ id egZkZci i Z Yg aa W i dg VgWdg gdb he cc c VcY Vaa c i Z fj aa WdgZ GZhidg c V VaaZY WdgZ VcY iVeZg XVc WZ i bZ Xdchjb c dg gZfj gZ fj aa gZeaVXZbZci dlZkZg idda c l i dji iVc hinaZY VgWdgh XVc WZ jhZY i Zn bZZi i Z daadl c Xg iZg V KZgn a iiaZ idgfjZ adVYh l aa WZ Veea ZY id i Z idda c hjX Vh l i XZciZgh I Z iVe dg Yg aa W i h cdi aVg Zg i Vc c Y VbZiZg I...

Page 40: ...i idjX Tip For maximum locking of large diameter drill bits push and seat the drill bit into the quill with a clockwise rotation as to load the tang against its slot 4 IVe i Z ZcY d i Z idda c dg Yg aa W i l i V lddYZc WadX dg bVaaZi id hZVi i Z idda 5 AdX i Z fj aa Figure 42 Ine XVa Yg aa X jX VcY VgWdg hinaZ Yg aa W i chiVaaVi dc To remove a tapered drill or chuck 1 Ijgc i Z VcYl ZZa XdjciZgXadX...

Page 41: ...nently dam age it This type of damage is not covered by the warranty Figure 43 8jii c aj Y hnhiZb Xdcigdah CdooaZ Ejbe VcY IVc adl KVakZ 8jii c aj Y Ejbe Hl iX Steady Rest Follow Rest Selecting and Using Rests Id b c b oZ YZ aZXi dc c ldg e ZXZh a Z gdYh YdlZah ijWZh VcY hbVaa Y VbZiZg hda Y h V ih i Z hiZVYn gZhi dg daadl gZhi h jhZY I Z hiZVYn gZhi h XaVbeZY id i Z lVnh VcY hje edgih i Z ldg e Z...

Page 42: ...Y idda edhi h V hZg Zh e hidc ineZ fj X X Vc Z bdYZa I Z fj X X Vc Z adX aZkZg Vaadlh dg dcZ dg bdgZ idda daYZgh id WZ fj X an adVYZY VcY jcadVYZY c ild VkV aVWaZ YdkZiV aZY hadih 7n Vk c ZmigV idda daYZgh VcY hZii c i Z idda Z i c VYkVcXZ hlVee c WZilZZc idda c h Z X Zci dg egdYjXi dc hZch i kZ hX ZYjaZh L Zc addhZcZY i Z bdjci c Zm cji h dlc c Figure 39 Vaadlh i Z Zci gZ idda edhi id gdiViZ dg V...

Page 43: ...g deZgVi dc ndj l aa cZZY id 9ZiZgb cZ i Z WZhi he cYaZ heZZY dg i Z Xjii c iVh VcY Xdc jgZ i Z aVi Z Xdcigdah id egdYjXZ i Z gZfj gZY he cYaZ heZZY Determining Spindle Speed BVcn kVg VWaZh V ZXi i Z dei bjb he cYaZ heZZY id jhZ dg Vcn kZc deZgVi dch Wji i Z ild bdhi bedgiVci VgZ i Z gZXdbbZcYZY Xjii c heZZY dg i Z ldg e ZXZ bViZg Va VcY i Z Y VbZiZg d i Z ldg e ZXZ Vh cdiZY c i Z dgbjaV h dlc c F...

Page 44: ...aZ i Z gVc Z aZkZg h edh i dcZY c i Z djg he cYaZ heZZYh a hiZY c i Z gZY cY XVidg VgZ VkV aVWaZ I Z he cYaZ heZZY aZkZg h dlc c Figure 48 Vh Z i heZZY hZaZXi dch YZeZcY c dc i Z he cYaZ heZZY gVc Z aZkZg h c dg adl L Zc c adl gVc Z i Z VkV aVWaZ he cYaZ heZZYh VgZ VcY VcY l Zc c gVc Z i Z VkV aVWaZ heZZYh VgZ VcY To change the spindle speed 1 9ZiZgb cZ i Z he cYaZ heZZY gZfj gZY dg i Z aVi Z deZg...

Page 45: ...d Feed Settings dc Page 44 I Z ZZY Y gZXi dc h X Vc ZY Wn i Z ZZY Y gZXi dc aZkZg dc i Z ZVYhidX Manual Feed Ndj XVc bVcjVaan bdkZ i Z Xjii c idda VgdjcY i Z aVi Z dg VX c dg ijgc c deZgVi dch jh c i Z VcYl ZZah h dlc c Figure 49 VcY YZhXg WZY WZadl Carriage Handwheel dg bdkZh i Z XVgg V Z adc ijY cVaan aZ i dg g i Vadc i Z lVnh c cXgZbZcih d dg V idiVa gdiVgn Y hiVcXZ d DcZ jaa gdiVi dc d i h VcY...

Page 46: ...ange gears are pre installed on this lathe and no external gears are required To set up for a power feed operation 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z XdkZg dc i Z aZ i VcY h YZ d i Z ZVYhidX id ZmedhZ i Z X Vc Z ZVgh 3 Add Vi i Z aVi Z ZZY gViZ X Vgi VcY cY i Z gZfj gZY ZZY gViZ dg ndjg ijgc c dg VX c deZgVi dc c ZVX Wdm dc i Z X Vgi ild cjb WZgh VgZ hZeVgViZY Wn V haVh hZZ Figure 51 I Z ide ...

Page 47: ...i i Z X Vc Z ZVg edh i dch VgZ X ZX ZY VcY gZVggVc ZY cY XViZY Wn i Z X Vgi CZmi i Z fj X X Vc Z ZVgWdm cdWh VcY aZkZgh VgZ bdkZY id heZX X edh i dch Vahd cY XViZY Wn i Z X Vgi To set up for threading 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z XdkZg dc i Z aZ i VcY h YZ d i Z ZVYhidX id ZmedhZ i Z X Vc Z ZVgh 3 GZk Zl i Z i gZVY c X Vgi dg i Z gZfj gZY i gZVY id WZ Xji hZZ Figure 54 I Z X Vgi cY XViZ...

Page 48: ... iV ahidX gZkZghZ I Z aZVYhXgZl l aa cdi ijgc l Zc i Z ZZY Y gZXi dc aZkZg h c i Z cZjigVa edh i dc Feed Selection Lever Id egZkZci Vegdc VcY Yg kZ hnhiZb YVbV Z i Z Vegdc h Zfj eeZY l i Vc ciZgcVa adX dji bZVc c i Vi c dgYZg id Zc V Z i Z Va cji dg i gZVY c i h aZkZg hZZ Figure 57 bjhi WZ bdkZY id i Z XZcigVa dg i Z Y hZc V ZY edh i dc 6ahd ZZe c b cY i Vi _jhi Vh l i adc ijY cVa ZZY deZgV i dch ...

Page 49: ...VcY l Vi h cY XViZY dc i Z i gZVY X Vgi i Z Y Va cY XViZh l ZgZ i Z bVX c hi bjhi gZ XaVbe i Z Va cji c dgYZg id gZhjbZ i Z hVbZ i gZVY id Vkd Y Xgdhh Xjii c i gZVYh L Zc Xjii c bZig X VcY di Zg ineZh d i gZVYh i Z i gZVY Y Va bjhi WZ Y hZc V ZY gdb i Z aZVYhXgZl VcY i Z Va cji XaVbeZY id i Z aZVYhXgZl jci a i Z i gZVYh VgZ XdbeaZiZ Di Zgl hZ i Z eVi d i Z hVbZ i gZVY l aa WZ adhi 6aa XVgg V Z gZi...

Page 50: ... i gZVY e iX cdi Y k h WaZ Wn dg cY i Z IE i gZVYh eZg cX i Vi ndj lVci id Xji c i Z aZ i Xdajbch jcYZg TPI i Zc gZ ZgZcXZ i Z Y Va cjbWZg c i Z g i Xdajbch jcYZg Scale I Z Y Va cjbWZg cY XViZh l Zc id Zc V Z i Z Va cji dg V heZX X i gZVY e iX Vh cY XViZY Wn i Z i gZVY Y Va hZZ Figure 60 I Z daadl c ZmVbeaZh ZmeaV c dl id jhZ i Z i gZVY Y Va VcY i Z i gZVY Y Va X Vgi TPI Divisible by 8 dg i gZVY c...

Page 51: ...bV c iZcVcXZ 6 bjhi VkZ gZ ZgZcXZ dg Vaa bZiVa aVi Z dlcZgh eV Zh Figure 66 AVi Z DeZgVi dc BV ciZcVcXZ 7dd SECTION 5 ACCESSORIES 688 HHDG H G0688 Tool Post Grinder I h idda edhi g cYZg Vh l Vi i iV Zh id bV Z ndjg egd_ZXi id heZX VcY add ddY idd I Z ZVkn hjeedgi XVhi c h adVYZY l i V egZX h dc he cYaZ i Vi l aa egdk YZ heZXiVXjaVg c h Zh dc ZkZc i Z idj Zhi _dWh 8dbZh hjeea ZY l i dcZ ZmiZgcVa g ...

Page 52: ... l i egZX h dc hZVaZY WZVg c h YZh cZY dg ZVkn Yjin jhZ dc daadl ldg e ZXZh Figure 71 BI Wjaa cdhZ gdaa c XZciZgh T20501 Face Shield Crown Protector 4 T20502 Face Shield Crown Protector 7 T20503 Face Shield Window T20452 Kirova Anti Reflective S Glasses T20451 Kirova Clear Safety Glasses H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal S...

Page 53: ...Tool Holders 6aa bdYZah VgZ HZg Zh G5701 Boring Bar Holder 3 4 G5704 Parting Tool Holder 5 8 G5705 Knurling Tool Holder 1 4 5 8 G5703 Morse Taper Holder MT 3 G5700 Turning Boring Holder 1 4 5 8 1 2 ø G5699 Turning Holders 1 4 5 8 Figure 75 Fj X X Vc Z idda daYZgh Figure 76 EX cYZmVWaZ Idda HZi G5640 5 Pc Indexable Carbide Tool Set G6706 Replacement TiN Coated Carbide Indexable Insert kZ e ZXZ ijgc...

Page 54: ...Z WZci iV a aVi Z Yd h VgZ bVYZ d YjgVWaZ XVhi gdc VcY ZVijgZ hfjVgZ ZVY Wdaih MODEL SIZE BODY DIA DRILL DIA OVERALL LENGTH H4456 1 1 8 3 64 11 4 H4457 2 3 16 5 64 17 8 H4458 3 1 4 7 64 2 H4459 4 5 16 1 8 21 8 H4460 5 7 16 3 16 23 4 H4461 6 1 2 7 32 3 H4462 7 5 8 1 4 31 4 H4463 8 3 4 5 16 31 2 I ZhZ heZZY hiZZa XZciZg Yg aah VgZ egZX h dc gdjcY dg jchjgeVhhZY VXXjgVXn Figure 80 HH gdjcY 8ZciZg 9g ...

Page 55: ...bd hijgZ YdZh cdi gZbV c dc WVgZ bZiVa hjg VXZh ZZe lVnh gjhi gZZ l i gZ jaVg Veea XVi dch d Eg bgdhZ 6gbdg EaViZ l i Bdan 9 BVX cZ VcY LVn D a Unpainted Cast Iron dg dei bjb eZg dgbVcXZ gdb ndjg bVX cZ daadl i h bV ciZcVcXZ hX ZYjaZ VcY gZ Zg id Vcn heZX X chigjXi dch kZc c i h hZXi dc Every 6 8 Hours of Running Time 8aZVc kVXjjb aVi Z L eZ Ydlc jceV ciZY XVhi gdc cXajY c aZVYhXgZl l i lVn d a dg...

Page 56: ...Vi i Z ZcY d adc eVhhV Zh 9d cdi jhZ d a jch Zfj eeZY l i V hiZZa aVcXZ i e I ZhZ cVggdl i eh id cdi hZVa l i i Z WVaa d aZg caZi VcY eZgbVcZcian Y hadY Z i Z hZVa c WVaa gZhjai c c XdciVb cVi dc chj X Zci ajWg XVi dc VcY WVaa d aZg gZeaVXZbZci Figure 82 8 Vc Z ZVg WVaa d aZgh Figure 83 8 Vc Z ZVg jW WVaa d aZg Figure 84 HVYYaZ VcY ha YZ WVaa d aZgh Figure 85 VcYl ZZa WVaa d aZgh Figure 86 ZZY hZa...

Page 57: ...BdYZa B H cXZ Figure 88 cY XVe WVaa d aZgh Figure 87 IV ahidX WVaa d aZgh ...

Page 58: ...ZkZgn jhZ bV Z hjgZ i Vi i Z d a aZkZah VgZ XdggZXi H dlc c Figures 89 91 VgZ i Z ZVgWdm adXV i dch d i Z h i aVhhZh VcY i Z aa VcY YgV c eaj h To add oil to the reservoirs 1 8aZVc i Z VgZV VgdjcY i Z aa eaj XaZVc id egZkZci YZWg h gdb Vaa c c i Z gZhZgkd g l Zc VYY c d a 2 GZbdkZ i Z aa eaj 3 Hadlan VYY d a jci a i Z d a aZkZa h XZciZgZY c i Z h i aVhh 4 GZeaVXZ aa eaj Figure 89 AdXVi dc d d a h ...

Page 59: ...d Wg c i Z aVi Z ZVgWdmZh id V lVgb iZbeZgVijgZ VcY ijgc OFF i Z aVi Z 2 9 H8DCC 8I A6I GDB EDL G 3 GZbdkZ i Z ZVYhidX ZVg XdkZg 4 Jh c V jccZa dg XVgYWdVgY gVbe YZh gZY id Y gZXi lVhiZ d a cid i Z YgV c eVc edh i dc i Z YgV c eVc jcYZg i Z ZVgWdm YgV c eaj 5 GZbdkZ i Z aa eaj VcY i Z YgV c eaj gdb i Z hZaZXiZY d a gZhZgkd g VcY Vaadl Vaa d a id YgV c 6 GZ chiVaa i Z YgV c eaj VYY d a id i Z gZh Z...

Page 60: ...dj Xjii c aj Y i Z X e aZkZa c i Z ghi X VbWZg h cdi idd VcY i Z Xjii c aj Y Vh cdi WZXdbZ gVcX Y dg Xdc iVb cViZY To check the cutting fluid system 1 9 H8DCC 8I A6I GDB EDL G 2 6i i Z iV ahidX ZcY d i Z aVi Z gZbdkZ i Z ejbe VXXZhh XdkZg 3 cheZXi i Z aZkZa d Xjii c aj Y ch YZ i Z iVc I Z Xjii c aj Y h djaY WZ Veegdm bViZan Vc cX WZadl i Z ide d i Z iVc 4 Jh c V lddYZc hi X X ZX i Z aZkZa d i Z bZ...

Page 61: ...c bdidg dg addhZ dg h dgiZY iZgb cVah dg ldgc chjaVi dc GZeV g Vh gZfj gZY gZ Zg id Wiring Page 74 chiVaa XdggZXi jhZh dg X gXj i WgZV Zgh BVX cZ h adjY0 WZai ha eh l Zc Xjii c DkZg ZVih dg Wd h Ydlc c i Z Xji mXZhh kZ YZei d Xji GEB dg ZZY gViZ lgdc dg deZgVi dc 9jaa W i 7Zai h ha ee c 7Zai h Vi Vjai 9ZXgZVhZ YZei d Xji GZ Zg id GEB ZZY gViZ X Vgi dg Veegdeg ViZ gViZh Page 41 H VgeZc dg gZeaVXZ W...

Page 62: ...mXZhh kZ WVX aVh AZVYhXgZl bZX Vc hb ldgc dg dji d VY_jhibZci I iZc W Page 61 I iZc hXgZlh VcY VY_jhi WVX aVh Page 63 I iZc Vcn addhZ VhiZcZgh dc aZVYhXgZl bZX Vc hb 8gdhh ha YZ XdbedjcY gZhi dg XVgg V Z ZZY VcYl ZZa h VgY id bdkZ Wh VgZ adVYZY je l i h Vk c h dg g bZ Wh VgZ idd i i W adX dg XVgg V Z adX h Veea ZY 7VX aVh hZii c idd i i Xgdhh ha YZ dcan 7ZYlVnh VgZ Ygn GZbdkZ Wh XaZVc lVnh YdkZiV ...

Page 63: ...g WZ dgZ ndj VgZ hVi h ZY Tools Needed Qty HiVcYVgY HXgZlYg kZg LgZcX bb Zm LgZcX bb Cross Slide Gib BV Z hjgZ i Z lVnh VcY aZVYhXgZl VkZ WZZc XaZVcZY VcY gZ ajWg XViZY WZ dgZ WZ cc c Vcn VY_jhibZcih GZ Zg id Ball Oiler Lubrication dc Page 54 dg chigjXi dch VcY ajWg XVci heZX XV i dch To adjust the cross slide gib 1 9 H8DCC 8I A6I GDB EDL G 2 AddhZc i Z W adX h dlc c Figure 95 3 AddhZc W hXgZl VcY...

Page 64: ...cih Tools Needed Qty LgZcX bb Zm bb Zm bb To adjust the saddle slide gib 1 9 H8DCC 8I A6I GDB EDL G 2 8aZVc VcY ajWg XViZ i Z aVi Z lVnh ha YZ VcY aZVYhXgZl gZ Zg id Ball Oiler Lubrication dc Page 53 dg chigjXi dch VcY ajWg XVci heZX XVi dch 3 i Z XVgg V Z adX Figure 87 h i i addhZc i ild ijgch 4 AddhZc i Z _Vb cjih dc i Z djg hZi hXgZlh h dlc c Figure 98 VcY VY_jhi i Z hZi hXgZlh Vh daadlh Id i i...

Page 65: ... WZ Zai Vh i Z gZZ eaVn c V VcYl ZZa l Zc X Vc c Y gZXi dc d gdiVi dc I Z Vbdjci d i Z WVX aVh XVc WZ k ZlZY dc i Z VcYl ZZa b XgdbZiZg XdaaVg L Zc VY_jhi c WVX aVh i iZc i Z XdbedcZcih Zcdj id gZbdkZ WVX aVh Wji cdi hd bjX i Vi i Z XdbedcZcih W cY i Z aZVYhXgZl bV c i VgY id ijgc DkZgi iZc c l aa XVjhZ ZmXZhh kZ lZVg id i Z ha Y c WadX VcY aZVYhXgZl Tools Needed Qty Zm LgZcX bb Zm LgZcX bb To adj...

Page 66: ...Za idd hi dg idd addhZ 6 GZeZVi Steps 3 5 cZXZhhVgn jci a ndj VgZ hVi h ZY l i i Z Va cji VY_jhibZci i Zc gZ chiVaa i Z i gZVY Y Va Leadscrew Endplay Adjustment 6 iZg V adc eZg dY d i bZ ndj bVn cY i Vi i Z aZVYhXgZl YZkZadeh V W i d ZcY eaVn I h aVi Z h YZh cZY hd i Vi eaVn XVc WZ gZbdkZY l i V h beaZ VY_jhibZci Tools Needed Qty Zm LgZcX bb LgZcX bb To remove leadscrew end play 1 9 H8DCC 8I A6I G...

Page 67: ... i i Z daZ c i Z aZVYhXgZl VcY iVe i Z cZl h ZVg e c cid edh i dc jci a i h ajh Tip For easy shear pin replacement in the future use the center punch or a scribe and mark the end of the drive hub and the side of the leadscrew with a timing mark to indicate where true hole alignment is located Next scribe a line on the leadscrew just where it enters the drive hub this line will indicate cor rect de...

Page 68: ... XdbeaZiZan Za b cViZ XajiX ha e 9d c hd l aa kd Y i Z lVggVcin VcY XVc aZVY id V cdc ha ee c XajiX gZhjai c c XViVhigde X ZVgWdm YVbV Z Figure 104 ZZY gdY XajiX 9g kZ jW ZZY GdY HeVccZg Cji l i E c daZh d AdX HXgZlh Tools Needed Qty HiVcYVgY HXgZlYg kZg 6Y_jhiVWaZ HeVccZg LgZcX l i E ch To adjust the feed rod clutch 1 9 H8DCC 8I A6I GDB EDL G 2 GdiViZ i Z ZZY gdY jW h dlc c Figure 104 id VXXZhh V...

Page 69: ... i Z ZVY hidX ZVg XdkZg id VXXZhh i Z djiWdVgY ZcY d i Z he cYaZ hZZ Figure 106 Figure 106 AdXVi dc d djiWdVgY ZcY d he cYaZ DjiWdVgY cY d He cYaZ Tailstock Lock L Zc ejh ZY idlVgY i Z he cYaZ i Z iV ahidX adX daYh i Z iV ahidX gban c eaVXZ dc i Z WZYlVn l i V adX c eaViZ jcYZgcZVi i Z edh i dc d i Z adX aZkZg h Y Xjai id jhZ i Z aZkZg XVc WZ VY_jhiZY dg i Z WZhi aZkZgV Z Tools Needed Qty LgZcX bb...

Page 70: ...he mating races If this dam age occurs one or more spindle bearings will have to be replaced as this damage will generate vibration at higher spindle speeds 6 H cXZ i Z he cYaZ WZVg c h bVn jchZVi ZVh an l i dji gZVi dgXZ daY V lddY WadX V V chi i Z djiWdVgY ZcY d i Z he cYaZ VcY iVe i Z WadX V Zl i bZh l i V i gZZ dg djg edjcY VbbZg hZZ Figure 108 Ndjg dVa h id ha YZ i Z he cYaZ dglVgY _jhi Zcdj ...

Page 71: ...lVgb id i Z idjX ndj VkZ XdggZXi WZVg c egZadVY i Z he cYaZ cdhZ h diiZg i Vc ndj XVc Xdb dgiVWan ZZe ndjg VcY dc i Z egZadVY h idd i i VcY ndj bjhi gZeZVi i Z WZVg c egZadVY VY_jhibZci egdXZYjgZ L Zc gZeZVi c i Z egdXZYjgZ gdiViZ i Z ccZg heVccZg cji V a iiaZ aZhh Yjg c Step 10 c i Z egZXZY c chigjXi dch 9 chZgi i Z X jX lgZcX cid V XVb hdX Zi id egZkZci i Z he cYaZ gdb ijgc c i Zc i iZc i Z ccZg...

Page 72: ...bVi c l aa WZ i Z hVbZ dg i h gZVhdc gZbdk c i Z Ve h Xdch YZgZY V eZgbVcZci VaiZgVi dc id i Z aVi Z ZkZc i h aViZg gZ chiVaaZY Tools Needed Qty DeZc cY LgZcX bb Zm LgZcX bb ZVkn 9ZVY 7adl VbbZg B hXZaaVcZdjh 8 8aVbeh 6h GZfj gZY LddYZc 7adX h 6h GZfj gZY To remove the gap 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z djg XVe hXgZlh i Vi hZXjgZ i Z Ve id i Z WZY hZZ Figure 113 Figure 113 Ve gZiV c c Vhi...

Page 73: ... Ve XadhZg id ih cVa Va cbZci jci a i Z e ch hZVi cVijgVaan 5 chiVaa VcY a ian hcj i Z djg XVe hXgZlh c Vc dgYZg i Vi l aa YgVl i Z Ve XadhZg cid Va cbZci Jh c WadX h d lddY VcY XaVbeh id Zi bVi c hjg VXZh cid Va cbZci XVc Vahd WZ Zae ja 6 L Zc Va cbZci VcY ajh bVi c h VXXZei VWaZ i iZc i Z djg XVe hXgZlh c V eViiZgc i Vi l aa bV ciV c dg begdkZ i Z Va cbZci 7 LV i djgh VcY X ZX dg fjVa in d bVi c...

Page 74: ...Y gZbdkZ i Z WZaih 4 VkZ Vcdi Zg eZghdc hiZe dc i Z WgV Z eZYVa id adX i Z ejaaZn c eaVXZ VcY gZbdkZ i Z ejaaZn XVe hXgZl h dlc c Figure 114 5 HiZe d i Z WgV Z eZYVa VcY gZbdkZ i Z eja aZn Figure 115 h dlh i Z ejaaZn gZbdkZY VcY i Z WgV Z h dZh ZmedhZY Figure 114 EjaaZn XVe hXgZl Bdidg Bdjci 7daih EjaaZn 8Ve HXgZl 7gV Z a c c h 6 Jh c ndjg XVa eZgh bZVhjgZ i Z i X cZhh d i Z WgV Z a c c h i Z a c ...

Page 75: ...XViZY VcY egdiZXiZY gdb Xdggdh dc ZheZX Vaan Yjg c i Z l ciZg bdci h To prepare your machine for long term stor age a year or more 1 Gjc i Z aVi Z VcY Wg c Vaa ZVgWdmZh id deZgVi c iZbeZgVijgZ i Zc YgV c VcY gZ aa i Z Vaa ZVgWdmZh l i gZh d a 2 Ejbe dji i Z daY Xjii c aj Y gZbdkZ i Z a cZh VYY V Zl Ygdeh d lVn d a cid i Z a cZh VcY Wadl dji i Z a cZh l i XdbegZhhZY V g 3 9 H8DCC 8I A6I GDB EDL G 4...

Page 76: ...l gZh Y h XdccZXiZY dg XdccZXiZY Yjg c Vcn l g c iVh id ZchjgZ i i XdccZXi dch CIRCUIT REQUIREMENTS Ndj BJHI daadl i Z gZfj gZbZcih Vi i Z WZ cc c d i h bVc jVa l Zc XdccZXi c ndjg bVX cZ id V edlZg hdjgXZ WIRE COMPONENT DAMAGE 9VbV ZY l gZh dg XdbedcZcih cXgZVhZ i Z g h d hZg djh eZg hdcVa c_jgn gZ dg bVX cZ YVbV Z ndj cdi XZ i Vi Vcn l gZh dg XdbedcZcih VgZ YVbV ZY l aZ eZg dgb c V l g c iVh gZe...

Page 77: ...ETY ON PAGE 74 Wiring Overview MAIN MOTOR BRAKE SWITCH WORK LAMP PLUG and CORD NOT INCLUDED SPINDLE ON OFF SWITCH PUMP MOTOR CONTROL PANEL ELECTRICAL BOX 9 7 6 6 8 6 7 8 9 Page 76 Page 77 Page 77 Page 77 Page 77 Page 77 Page 77 Page 78 ...

Page 78: ... I I C6 C8 A A A G G DC D FB DC D FB 2 K 2 K 2 K 2 K 2 K 2 K IgVch dgbZg I8 CD CD CD C8 CD CD CD C8 A A A C8 A A A C8 CD CD CD CD CD CD CD CD I I I C8 I I I C8 8 gXj i 7gZV Zg 8 gXj i 7gZV Zg gdjcY A A J J O O A C ceji DkZgadVY I Vch j GH 9 DkZgadVY I Vch j GH 9 2 K 2 K Djieji A A A A A A A A A A A A A A A C C C C C C C C C C C C A C J O O O J O X Z W Y To Page 77 To Page 78 To Page 77 To Page 77 ...

Page 79: ...i HIDE GZhZi Hl iX Ejbe Hl iX d 7jiidc K Ejbe Bdidg 8dccZXi dc gdjcY Dei dcVa K Ejbe Bdidg 8dccZXi dc 8dbbdc CD C8 7gV Z EZYVa A b i Hl iX 8dcigda EVcZa CD 8 C8 CD C8 8 gdjcY He cYaZ GdiVi dc Hl iX 8VeVX idg B K gdjcY 8VeVX idg B K J O O K K J J O O K K J ZVYhidX 7VhZ Fj X 8 Vc Z ZVgWdm X Z W Z To Page 76 To Page 76 To Page 76 To Page 76 To Page 76 To Page 76 To Page 76 ...

Page 80: ... is indicated at the spindle ON OFF lever MOTOR DIRECTION 220V gdjcY Gjc 8VeVX idg B K HiVgi 8VeVX idg B K 220V Connection gdjcY Gjc 8VeVX idg B K HiVgi 8VeVX idg B K Optional 110V Connection If the lathe chuck rotates in the opposite direction of what the spindle ON OFF lever indicates disconnect the lathe from power At the motor junction box swap the positions of the wires marked Z1 and Z2 This ...

Page 81: ...BdYZa B H cXZ READ ELECTRICAL SAFETY ON PAGE 74 Electrical Box Photo ...

Page 82: ... BdYZa B H cXZ SECTION 9 PARTS Headstock Case and Shift ...

Page 83: ...CK COVER 32 P07090032 SHIFT BLOCK 10 2 P07090010 2 GASKET 33 PRP01M ROLL PIN 4 X 18 10 3 P07090010 3 HEADSTOCK FRAME 34 P07090034 O RING 9 8 X 1 9 P10 11 P07090011 GEARED SHAFT 35 PSS11M SET SCREW M6 1 X 16 12 PK20M KEY 5 X 5 X 15 36 PFH21M FLAT HD SCR M8 1 25 X 20 13 P07090013 SHIFT CRANK 37 P07090037 O RING 19 8 X 2 4 P20 14 P07090014 SHIFT CLAW 38 PCAP18M CAP SCREW M4 7 X 8 15 PCAP45M CAP SCREW...

Page 84: ... BdYZa B H cXZ Headstock Drive ...

Page 85: ... 3 54 P07090054 GASKET 77 PCAP23M CAP SCREW M4 7 X 12 55 P6005Z BALL BEARING 6005Z 78 P07090078 COVER 56 PCAP11M CAP SCREW M8 1 25 X 16 79 P07090079 GASKET 57 P07090057 SHOULDER WASHER 80 PK49M KEY 6 X 6 X 55 59 PCAP01M CAP SCREW M6 1 X 16 81 P6204 OPEN BALL BEARING 6204 OPEN 60 P07090060 OIL SEAL 82 P07090082 O RING 45 7 X 3 5 P46 61 PK107M KEY 8 X 8 X 20 83 P07090083 TOOTHED SHAFT 62 PK50M KEY 6...

Page 86: ... BdYZa B H cXZ Headstock Spindle ...

Page 87: ...0140 SPIDER SLEEVE 111 PCAP02M CAP SCREW M6 1 X 20 141 P07090141 BRASS CUSHION 112 P07090112 COMPRESSION SPRING 142 PSS02M SET SCREW M6 1 X 6 113 P07090113 CAM LOCK STUD 143 P07090143 SPIDER SCREW M10 1 5 X 35 114 P07090114 O RING 23 7 X 2 5 144 PN02M HEX NUT M10 1 5 115 P07090115 SHAFT 145 P07090145 BRASS TIP 116 PEC20M E CLIP 42MM 146 PCAP06M CAP SCREW M6 1 X 25 117 P07090117 GEAR 30T 191 P07090...

Page 88: ... PN31M HEX NUT M12 1 5 207 P07090207 HEX NUT M20 X 1 5 225 P07090225 CLAMP SHAFT 208 P07090208 THRUST WASHER 227 PW04M FLAT WASHER 10MM 209 P07090209 CHANGE GEAR 33T 228 PN02M HEX NUT M10 1 5 210 P07090210 CHANGE GEAR 72T 229 PCAP01M CAP SCREW M6 1 X 16 211 P07090211 BUSHING 230 PW03M FLAT WASHER 6MM 212 P07090212 REDUCER BUSHING 231 P07090231 CHANGE GEAR 66T 213 PK34M KEY 5 X 5 X 20 232 P07090232...

Page 89: ...BdYZa B H cXZ Quick Change Gearbox Drive ...

Page 90: ... 22T 376 PRP01M ROLL PIN 4 X 18 322 P07090322 GEAR 19T 377 P07090377 SHAFT 323 PLUBE001M TAP IN BALL OILER 6MM 378 P07090378 SPLINED SHAFT 324 P07090324 GEAR 20T 379 P07090379 OIL SEAL 325 PSS31M SET SCREW M5 8 X 8 380 PCAP33M CAP SCREW M5 8 X 12 326 P07090326 GEAR 24T 381 P07090381 SUPPORT BOSS 327 P07090327 GEAR 23T 382 P07090382 GASKET 328 P07090328 GEAR 27T 383 P07090383 BUSHING 329 P07090329 ...

Page 91: ...BdYZa B H cXZ Quick Change Gearbox Shift ...

Page 92: ...SCREW M6 1 X 14 435 PSS91M SET SCREW M6 1 X 14 390 P07090390 TAPER PIN 6 X 50 436 P07090436 SHAFT SLEEVE 391 PCAP66M CAP SCREW M8 1 25 X 65 437 PRP39M ROLL PIN 4 X 20 392 PSS53M SET SCREW M5 8 X 12 438 P07090438 ARM 393 P07090393 PLUG 1 2 NPT 439 P07090439 SHIFT CLAW 396 P07090396 GASKET 440 PSS11M SET SCREW M6 1 X 16 399 P07090399 GEARBOX FACE PLATE 441 P07090441 BEVEL GEAR 18T 414 PCAP38M CAP SC...

Page 93: ...BdYZa B H cXZ Apron K K K ...

Page 94: ...5 8 X 20 569 PCAP48M CAP SCREW M6 1 X 35 521 P07090521 GIB 570 P07090570 PLUG 522 PB04M HEX BOLT M6 1 X 10 571 P07090571 TOOTHED SHIFT SHAFT 523 PSS29M SET SCREW M6 1 X 35 572 PCAP01M CAP SCREW M6 1 X 16 524 PN01M HEX NUT M6 1 573 P07090573 CLUTCH GEAR 63T 525 P07090525 DIAL INDICATOR 574 P07090574 CLUTCH GEAR 40T 525 1V2 P07090525 1V2 THREAD DIAL LABEL V2 05 11 575 P07090575 COMBO CLUTCH GEAR 30T...

Page 95: ...BdYZa B H cXZ Cross Slide ...

Page 96: ...16 634 P07090634 WIPER SUPPORT PLATE 610 P07090610 CROSS SLIDE LEADSCREW 635 PS02M PHLP HD SCR M4 7 X 12 611 PSS12M SET SCREW M6 1 X 25 636 PN01M HEX NUT M6 1 612 PSS16M SET SCREW M8 1 25 X 10 637 PCAP31M CAP SCREW M8 1 25 X 25 613 PCAP01M CAP SCREW M6 1 X 16 638 P07090638 GIB SUPPORT 616 P07090616 HANDWHEEL HUB 639 P07090639 GIB STRIP 618 P07090618 CALIBRATED RING 640 P07090640 WIPER SUPPORT PLAT...

Page 97: ...GIB SCREW 723 P07090723 COMPRESSION SPRING 763 P07090763 SWIVEL SLIDE 749 P07090749 COMPOUND SLIDE 764 PCAP11M CAP SCREW M8 1 25 X 16 753 PSS09M SET SCREW M8 1 25 X 20 765 P07090765 GIB 754 PK134M KEY 4 X 4 X 14 766 PSS11M SET SCREW M6 1 X 16 755 P07090755 COMPOUND LEADSCREW 767 P07090767 HANDLE 756 P07090756 BEARING HOUSING 768 P07090768 HANDLE SHOULDER SCREW 757 P8103 THRUST BEARING 8103 769 P07...

Page 98: ...M SET SCREW M6 1 X 6 818 P07090818 DOWEL PIN 5 X 16 806 PN01M HEX NUT M6 1 819 P625ZZ BALL BEARING 625ZZ 807 P07090807 SLOTTED SCREW M6 1 X 30 820 P07090820 COLLAR 808 PSS58M SET SCREW M6 1 X 18 821 P07090821 FINGER SLIDE 809 P07090809 LOWER STEADY REST CASTING 822 P07090822 FOLLOW REST CASTING 810 P07090810 T BOLT M12 1 75 X 65 823 PCAP45M CAP SCREW M8 1 25 X 45 811 P07090811 CLAMP BLOCK 824 P070...

Page 99: ...BdYZa B H cXZ Tailstock ...

Page 100: ...T BEARING 8102 941 P07090941 DRIVE HUB 911 P07090911 LEVER 942 P07090942 SCALE PLATE 912 PFH27M FLAT HD SCR M4 7 X 6 943 PRIV001M RIVET 2 X 5 913 P07090913 CALIBRATED PLATE 944 P07090944 SUPPORT COLLAR 914 PLUBE001M TAP IN BALL OILER 6MM 945 P07090945 TAILSTOCK BASE 915 P07090915 FLAT SPRING 946 P07090946 LOCK BLOCK 916 P07090916 HANDLE 947 PCAP12M CAP SCREW M8 1 25 X 40 917 PK34M KEY 5 X 5 X 20 9...

Page 101: ...10V 220V 1 PH 1009 PCAP24M CAP SCREW M5 8 X 16 1003 PN01M HEX NUT M6 1 1010 P07091010 RUBBER BUSHING 1004 PLW03M LOCK WASHER 6MM 1011 P07091011 RETURN SPOUT 1005 PB18M HEX BOLT M6 1 X 15 1012 P07091012 SQUARE CAPACITOR 2M 450V 1006 P07091006 COOLANT PIPE ASSEMBLY 1013 P07091013 CONTROL VALVE 1007 P07091007 MOUNTING BASE 1014 P07091014 COOLANT TUBE W NOZZLE ...

Page 102: ... BdYZa B H cXZ Motor and Feed Rod ...

Page 103: ... X 25 1149 P07091149 HOUSING 1112 PW04M FLAT WASHER 10MM 1150 P07091150 COMPRESSION SPRING 1113 PCAP06M CAP SCREW M6 1 X 25 1151 P07091151 THRUST WASHER 1114 P07091114 GAP RACK 1186 PK68M KEY 4 X 4 X 40 1115 P07091115 GAP INSERT 1187 P07091187 FLANGED SLEEVE 1116 PCAP47M CAP SCREW M10 1 5 X 40 1188 P07091188 CONTROL ROD 1117 P07091117 TAPER PIN 8 X 60 1189 P07091189 CONE SET SCREW M4 7 X 4 5 1118 ...

Page 104: ... BdYZa B H cXZ Cabinet and Brake ...

Page 105: ...IN 2 X 12 1376 P07091376 PEDAL SHAFT 1359 P07091359 CLEVIS PIN 1377 P07091377 BRAKE PEDAL 1360 P07091360 BASE PAN 1378 PN01M HEX NUT M6 1 1361 P07091361 REAR ACCESS PLATE 1379 PCAP73M CAP SCREW M12 1 75 X 50 1362 P07091362 BRAKE PULL ROD 1380 PCAP04M CAP SCREW M6 1 X 10 1363 P07091363 LEFT BASE 1381 P07091381 CHIP DRAWER 1364 P07091364 RIGHT BASE 1382 P07091382 LEFT CORNER PLATE 1365 P07091365 ROU...

Page 106: ...3 1413 P07091413 POWER INDICATOR LIGHT 1403 P07091403 CIRCUIT BREAKER 5A TIANSHUI DZ451 63 1414 P07091414 POWER BUTTON 1404 P07091404 OL RELAY TIANSHUI JRS4 09 25D 9 13A 1415 P07091415 PUMP ON OFF SWITCH 1405 P07091405 OL RELAY TIANSHUI JRS4 09 25D 0 4 0 63A 1416 P07091416 EMERGENCY STOP SWITCH 1406 P07091406 CONTACTOR TIAN JZC3 40D 110V 1417 P07091417 JOG BUTTON 1407 P07091407 CONTROL PANEL PLATE...

Page 107: ...2427 COMBO WRENCH 24 X 27MM 1522 P07091522 TOOL HOLDER 200 SERIES 1507 PAW06M HEX WRENCH 6MM 1523 P07091523 SPINDLE SLEEVE MT 5 MT 3 1508 PAW08M HEX WRENCH 8MM 1524 P07091524 DEAD CENTER MT 3 SOLID 1509 PSDP2 PHLP HD SCREWDRIVER 2 1525 P07091525 DEAD CENTER MT 3 CARBIDE TIPPED 1510 PSDF2 SCREWDRIVER FLAT 2 1526 P07091526 LIVE CENTER MT 3 1511 P07091511 OIL GUN 1527 P07091527 DRILL CHUCK ARBOR MT 3...

Page 108: ...order new labels REF PART DESCRIPTION REF PART DESCRIPTION 1601 G8589 GRIZZLY NAMEPLATE LARGE 1608 PLABEL 12C READ MANUAL 1 5W X 2 5H 1602 P07091602 MODEL NUMBER LABEL 1609 PLABEL 11B SAFETY GLASSES 1 5W X 2 5H 1603 P07091603 GUNSMITH LATHE LABEL 1610 PSBLABEL15S ELECTRICITY LABEL 1 4 1604 P07091604 MACHINE ID LABEL 1611 P07091611 SPIDER ENTANGLEMENT LABEL 1605 PSBLABEL08HS ENTANGLEMENT LABEL 2 5 ...

Page 109: ...Vgh TTTT NZVgh TTTT NZVgh 6 dl bVcn d ndjg bVX cZh dg iddah VgZ g ooan4 TTTT TTTT TTTT TTTT 7 9d ndj i c ndjg bVX cZ gZegZhZcih V ddY kVajZ4 TTTTTNZh TTTTTCd 8 LdjaY ndj gZXdbbZcY g ooan cYjhig Va id V g ZcY4 TTTTTNZh TTTTTCd 9 LdjaY ndj Vaadl jh id jhZ ndjg cVbZ Vh V gZ ZgZcXZ dg g ooan XjhidbZgh c ndjg VgZV4 Note We never use names more than 3 times TTTTTNZh TTTTTCd 10 8dbbZcih _________________...

Page 110: ...DI HI6EA DA9 6ADC 9DII 9 A C DA9 6ADC 9DII 9 A C 2 9 5342 0 8 7 EaVXZ HiVbe ZgZ CVbZTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT HigZZiTTTTTTTTTTTTTTTTTTTTTTTTTTTTTTT 8 inTTTTTTTTTTTTTTHiViZTTTTTTO eTTTTTT HZcY V g ooan 8ViVad id V g ZcY ...

Page 111: ...i g ooan h Vaa WZ ig ZY c i Z HiViZ d LVh c idc 8djcin d L ViXdb LZ h Vaa c cd ZkZci WZ a VWaZ dg YZVi c_jg Zh id eZghdch dg egdeZgin dg dg cX YZciVa Xdci c Zci heZX Va dg XdchZfjZci Va YVbV Zh Vg h c gdb i Z jhZ d djg egdYjXih Id iV Z VYkVciV Z d i h lVggVcin XdciVXi jh Wn bV a dg e dcZ VcY kZ jh Vaa i Z YZiV ah LZ l aa i Zc hhjZ ndj V GZijgc CjbWZg l X bjhi WZ XaZVgan edhiZY dc i Z djih YZ Vh lZ...

Page 112: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

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