Grizzly G0643 Owner'S Manual Download Page 1

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MODEL G0643

21-BIT LINE BORING MACHINE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS9905 PRINTED IN TAIWAN

Summary of Contents for G0643

Page 1: ...OWNER S MANUAL COPYRIGHT NOVEMBER 2007 BY GRIZZLY INDUSTRIAL INC REVISED MARCH 2008 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

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Page 3: ...l Placement List 46 WARRANTY AND RETURNS 49 INTRODUCTION 2 Foreword 2 Contact Info 2 Machine Data Sheet 3 Identification 4 SECTION 1 SAFETY 5 Safety Instructions for Machinery 5 Additional Safety Inst...

Page 4: ...ligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals a...

Page 5: ...Model G0643 21 Bit Line Boring Machine 3 Machine Data Sheet machine data sheet...

Page 6: ...old down C Indexing Pin D Emergency Stop Button E Power On Button and Lamp F Motor 2 HP G Lifting Eye Bolt H Headstock Limit Switch Identification A C D E F H I L M N O I Electrical Box J Boring Head...

Page 7: ...Model G0643 21 Bit Line Boring Machine 5 Safety Instructions for Machinery...

Page 8: ...6 Model G0643 21 Bit Line Boring Machine...

Page 9: ...TION The boring bits rotate with tremendous torque especially at start up To avoid the bits grabbing the workpiece and unexpectedly moving it never start the machine with the boring bits pressed again...

Page 10: ...ld result if machine is not grounded and installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician NOTICE The Model G0643 is prewired for 220V single phase I...

Page 11: ...ire the Model G0643 for 110V opera tion 1 DISCONNECT THE BORING MACHINE FROM POWER 2 Remove the electrical box and replace it with the one included in the 110V Conversion Kit Refer to the Electrical B...

Page 12: ...rap or Chain Power Lifting Equipment rated for 1000 lbs or more 1 Items Needed for Setup Your machine was carefully packaged for safe transportation Remove the packaging materials from around your mac...

Page 13: ...local hardware store Figure 4 G0643 inventory C D E F The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or c...

Page 14: ...ough not required we recommend that you mount your new machine to the floor Because this is an optional step and floor materials may vary floor mounting hardware is not included Generally you can eith...

Page 15: ...Using Machine Mounts Using machine mounts shown in Figure 8 gives the advantage of fast leveling and vibration reduc tion The large size of the foot pads distributes the weight of the machine to redu...

Page 16: ...rear of the machine as shown in Figure 10 Figure 10 Longitudinal fence positioned for mounting to machine Fence Assembly Locking Assembly 2 Thread the locking lever of the longitudinal fence into the...

Page 17: ...The air compressor must provide at least 70 PSI of air pressure 10 Adjust the air pressure on the air regulator by pulling up on the regulator adjustment knob see Figure 15 and turning it so that the...

Page 18: ...efer to Adjusting Drilling Depth on Page 19 for detailing instructions 8 Connect the machine to the power source 9 Push the Emergency Stop button in then twist it clockwise so it pops out When this bu...

Page 19: ...ion Safety Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear safety glasses or a face shield and a respirator when operating this machine I...

Page 20: ...installa tion 4 Use a 2 5mm hex wrench to firmly tighten two M5 8 x 5 set screws into the chuck see Figure 19 and against the flat shank of the boring bit 5 Repeat Steps 3 4 for any other bits to be i...

Page 21: ...tom of the boring bit to the workpiece is 21 4 A and the depth of the desired hole in the workpiece is 1 2 B Thus the drilling depth is 21 2 Calculation 21 4 1 2 1 4 21 2 4 Convert any fraction of th...

Page 22: ...the thickness of your stock To adjust the height of the workpiece hold downs 1 DISCONNECT THE BORING MACHINE FROM POWER 2 Loosen the locking collar set screw so that the collar moves freely on the hol...

Page 23: ...r photo clarity Indexing Pin Drilling Overview Before beginning the boring operation follow these instructions Make sure the boring head guards are in place and are free to move up as the boring head...

Page 24: ...k H3308 Shop Fox Push Stick Measuring 131 2 overall this push stick allows the operator to keep their hands at a safe distance away from the blade or cutter Figure 29 Shelf Supports H3361 Clear Shelf...

Page 25: ...dstock ways and leadscrew Monthly Maintenance Lubricate boring head Schedule Cleaning the Model G0643 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry...

Page 26: ...hine oil to the slide shafts and leadscrew 5 With the power still disconnected set the depth control to 0 50 and use the foot pedal to move the boring head up and down a few times to evenly distribute...

Page 27: ...t the bottom of the reservoir as shown in Figure 35 2 Fill the oil reservoir with standard pneumatic oil and replace the fill plug 3 Make sure the flow adjustment knob is open at least one full turn F...

Page 28: ...eplace if faulty 5 Rotate clockwise slightly until it pops out replace it 6 Correct motor wiring connections 7 Ensure circuit size is suitable for this machine replace weak breaker 8 Turn cut out dial...

Page 29: ...legs and contactor operation Replace if faulty 9 Test repair replace 10 Adjust replace centrifugal switch if available Operation Symptom Possible Cause Possible Solution Machine slows when operating 1...

Page 30: ...limit switch see Figure 36 adjusting headstock limit switch 3 Adjust the limit switch position so that the switch arm lowers enough that the machine turns ON then move the limit switch down until the...

Page 31: ...lustrated in Figure 37 3 Loosen the cap screws that secure the cross fence see Figure 38 and shim between the mounting bracket and the cross fence Figure 38 Adjusting table parallelism Longitudinal Fe...

Page 32: ...re 39 then re installing the bit into the chuck Figure 39 Boring bit height adjusting screw Adjusting Screw Note Threading the adjusting screw into the bit raises the working height of the boring bit...

Page 33: ...Model G0643 21 Bit Line Boring Machine 31 Electrical Components Figure 40 Model G0643 electrical box see Page 32 Figure 41 Model G0643 motor and control panel see Page 33...

Page 34: ...32 Model G0643 21 Bit Line Boring Machine Wiring Diagrams electrical box wiring To Motor Page 33 To Control Panel Page 33 To Limit Switch Page 33...

Page 35: ...Model G0643 21 Bit Line Boring Machine 33 motor switch wiring To Electrical Box Page 32 To Electrical Box Page 32 To Electrical Box Page 32...

Page 36: ...34 Model G0643 21 Bit Line Boring Machine SECTION 8 PARTS Column Breakdown...

Page 37: ...643021 BUMPER 6 PSB11M CAP SCREW M8 1 X 16 22 PW01M FLAT WASHER 8MM 7 PW01M FLAT WASHER 8MM 23 PSB05M CAP SCREW M8 1 25 X 50 8 PSB14M CAP SCREW M8 1 25 X 20 24 P0643024 HEADSTOCK 9 P0643009 DEPTH CONT...

Page 38: ...36 Model G0643 21 Bit Line Boring Machine Air System Breakdown...

Page 39: ...UBRICATOR ASSY 107 P0643107 PIPE ELBOW MALE 3 8 X 8MM 123 P0643123 PIPE REDUCER 3 8 X 1 4 108 P0643108 PIPE ELBOW MALE 3 8 X 6MM 124 P0643124 AIR INLET CONNECTOR 1 4 NPT 109 P0643109 AIR PRESSURE VALV...

Page 40: ...38 Model G0643 21 Bit Line Boring Machine Electrical System Breakdown...

Page 41: ...MOTOR 2HP 110 220V 1 PH 220 1 P0643220 1 CONTACTOR TEC CN18 220V 208 1 P0643208 1 MOTOR FAN COVER 220 2 P0643220 2 OL RELAY TEC RHN 10K 8 5 12 5 208 2 P0643208 2 MOTOR FAN 220 3 P0643220 3 RELAY 5A 22...

Page 42: ...40 Model G0643 21 Bit Line Boring Machine Table Breakdown...

Page 43: ...PS08M PHLP HD SCR M5 8 X 12 322 P0643322 SCALE LEFT SIDE 307 PN03M HEX NUT M8 1 25 323 PSB31M CAP SCREW M8 1 25 X 25 308 P0643308 BRACKET 324 P608 BALL BEARING 608ZZ 309 P0643309 LONGITUDINAL STOP PL...

Page 44: ...42 Model G0643 21 Bit Line Boring Machine Cabinet Tools Breakdown...

Page 45: ...417 PAW05M HEX WRENCH 5MM 405 P0643405 CABINET BASE 418 PAW04M HEX WRENCH 4MM 406 P0643406 FRONT COVER 419 PAW03M HEX WRENCH 3MM 407 P0643407 GRIZZLY LOGO 420 PAW02 5M HEX WRENCH 2 5MM 408 PS02M PHLP...

Page 46: ...44 Model G0643 21 Bit Line Boring Machine Boring Head Breakdown...

Page 47: ...0643523 LOCK COLLAR 507 P0643507 GUARD MOUNT BUSHING REAR 524 P0643524 HOLDDOWN SHAFT 508 P0643508 HEAD SPACER REAR 525 PSS99M SET SCREW M6 1 X 5 509 PLW03M LOCK WASHER 6MM 526 P0643526 HOLDDOWN COMPR...

Page 48: ...rizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 601 P0643601 MACHINE ID LABEL 607 P0643607 DISCONNECT POWER LABEL VERT 602 PLABEL 12 READ MANUAL...

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Page 51: ...he State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of...

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