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Grizzly G0608X, Owner'S Manual, Page: 1 / 56

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MODEL G0608X

EXTREME SERIES

TILTING SPINDLE SHAPER

OWNER'S MANUAL

COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED JULY, 2007

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

 OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

 #TS8653 PRINTED IN TAIWAN

Summary of Contents for G0608X

Page 1: ...SHAPER OWNER S MANUAL COPYRIGHT JANUARY 2007 BY GRIZZLY INDUSTRIAL INC REVISED JULY 2007 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZ...

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Page 3: ...SECTION 4 OPERATIONS 21 Operation Safety 21 Spindle Lock 21 Cutter Elevation 22 Spindle Tilt 22 Fence Adjustment 23 Cutter Rotation 23 Changing Speeds 24 Table Inserts 25 Cutter Installation 26 Safety...

Page 4: ...d according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide thi...

Page 5: ...pe Wood Slat Crate Content Machine Weight 1096 lbs Length Width Height 53 x 49 x 42 in Electrical Switch Magnetic with Thermal Overload Protector Switch Voltage 220V 440V Recommended Breaker Size 30 a...

Page 6: ...Type T Slot Miter Gauge Slot Width 3 4 in Miter Gauge Slot Height 3 8 in Construction Table Const Precision Ground Cast Iron Body Assembly Const Cast Iron Cabinet Const Formed Steel Fence Const Cast...

Page 7: ...le Tilt Dial E Spindle Tilt Lock Knob F Table G Left Fence Board H Vertical Hold Downs I Spindle J Horizontal Hold Downs K Right Fence Board L Miter Gauge M Right Spindle Tilt Side Lock N Spindle Rota...

Page 8: ...nce Mount Adjustment Knobs E Top Safety Hood F Top Safety Hood Adjustment Knobs G Left Fence Board Lock Handle H Left Fence Board Lateral Adjustment I Left Spindle Tilt Side Lock J Bottom Dust Port K...

Page 9: ...G0608X Extreme Series Tilting Spindle Shaper 7...

Page 10: ...8 G0608X Extreme Series Tilting Spindle Shaper...

Page 11: ...the stock has knots holes or foreign objects in it Warped stock should be run through a jointer before you run it through a shaper 6 BLIND CUT WHEN POSSIBLE Blind cuts keep the cutters on the undersi...

Page 12: ...xible cord that meets the mini mum criteria listed below does not exceed 50 ft and has an insulation type that starts with S The exact insulation type should account for any exposure to moisture heat...

Page 13: ...over Figure 4 Location of contactor overload relay and amperage dial Overload Relay Contactor Amperage Dial Electrocution or fire could result if this machine is not grounded correctly or if your elec...

Page 14: ...ment you should inventory the contents Wear safety glasses dur ing the entire set up pro cess This machine presents serious injury hazards to untrained users Read through this entire manu al to become...

Page 15: ...Bolts M10 1 5 x 30 vertical hold down bar 2 Hex Bolts M10 1 5 x 35 fence board 2 Flat Washers 10mm fence board 2 Lock Washers 10mm fence board 2 Hex Bolts M10 1 5 x 40 vertical hold down bracket 2 Hex...

Page 16: ...cause serious per sonal injury to themselves Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time Site Considerations Lifting an...

Page 17: ...ay vary floor mounting hardware is not included Bolting to Concrete Floors Lag shield anchors with lag bolts see Figure 8 and anchor studs see Figure 9 are two popular methods for anchoring an object...

Page 18: ...er s instructions when using any type of cleaning product Clean Up Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery DO NOT use gaso...

Page 19: ...secure with the M10 1 5 x 30 hex bolts see Figure 11 Figure 11 Vertical hold down bar installed Figure 10 Fence mount installed Fence Mount Fasteners Hex Bolt Vertical Hold Down Bar 2 Slide the hold...

Page 20: ...flat washers see Figure 14 Fence Board Mounting Bar Hex Bolt and Washers The horizontal hold downs keep the workpiece firmly against the fence as it moves past the cut ter To install the horizontal h...

Page 21: ...r Dust Port Test Run Once assembly is complete test run your machine to make sure it runs properly If during the test run the shaper does not oper ate as expected or you cannot easily locate the sourc...

Page 22: ...n lock is in the unlocked position handle pulled out and the spindle rotates freely 10 Make sure the FORWARD REVERSE switch is in the FORWARD position the spindle should rotate COUNTERCLOCKWISE when t...

Page 23: ...ck of training Spindle Lock The spindle lock prevents the spindle and cutter if mounted from rotating Engaging this lock is necessary when installing cutters To lock and prevent the spindle from rotat...

Page 24: ...igure 18 3 When the cutter is at the desired elevation lock the handwheel in place with the lock knob Spindle Tilt The Model G0608X has a tilting spindle feature to allow a wider variety of profiles T...

Page 25: ...e alignment knob until the fence board is set to the desired position 3 Tighten the fence lock handle to hold the fence board in place Note Additional detailed information con cerning fence adjustment...

Page 26: ...ng Speeds The Model G0608X operates at speeds of 3900 5000 7200 and 9400 RPM Here are a some tips to keep in mind when select ing a speed for your workpiece Use scrap stock to find the right cutter sp...

Page 27: ...the front of the shaper and maintain pressure while you tighten the locking handle Note When the V belt is properly tensioned there will be about 1 4 deflection in the V belt midway between the pulle...

Page 28: ...he cutter and spacers with the spin dle nut and locking hex bolt with washer Cutter Installation The Model G0608X features a long 7 spindle and table inserts for cutters up to 9 allowing for a greater...

Page 29: ...uard and the table for the workpiece to easily pass by the cutter Refer to Figure 30 for an example Figure 30 Example of custom box guard Straight Shaping The fence assembly is a two piece independent...

Page 30: ...machines that can quick ly cause serious injury Use a push stick and hold downs to keep the workpiece in position 6 With the test stock firmly resting against the fence turn the shaper ON and advance...

Page 31: ...MUST make certain that this machine is OFF before attempting any setup or adjustments Otherwise serious personal injury could occur Shaping Small Stock Feeding small stock through a shaper is always d...

Page 32: ...with Grizzly shapers See our current catalog or website for listings Rub collars may be used in any of the follow ing positions 1 Rub collar below the cutter When the rub collar is placed below the cu...

Page 33: ...reehand shaping Loss of control of the workpiece could result in serious personal injury Irregular or freehand shaping takes a high degree of skill and dexterity In freehand shaping the fence mount to...

Page 34: ...removed Planning ahead you can best decide which rub collar is best suited for your application Figure 41 Illustration of pattern work with a rub collar When making a pattern jig or fixture follow the...

Page 35: ...ctions There are tips on freehand shaping as well as jig and fixture shaping 256 pages Figure 43 G3030 Shaper Handbook Figure 44 H6175 Power Respirator H6175 Power Respirator H6892 3M Pre Filter 10 Pa...

Page 36: ...llow this maintenance schedule and refer to any specific instructions given in this section Daily Check Loose mounting bolts Damaged spindle Worn or damaged wires Apply anti rust protection to table A...

Page 37: ...47 Spindle elevation connecting rod accessed through the shaper front door Connecting Rod 3 Using mineral spirits clean and wipe the con necting rod dry 4 Apply a thin coat of lithium or multi purpos...

Page 38: ...rom the spout on the quill support 5 Fill the grease cap and spout with multi pur pose grease 6 Screw the cap back onto the spout and tight en only until you feel some resistance Note Tightening the g...

Page 39: ...d refer to Page 10 replace weak breaker 7 Ensure hot lines have correct voltage on all legs and main power supply is switched ON 8 Replace faulty ON button 9 Free button from binding replace faulty sw...

Page 40: ...is clogged with sawdust 1 Clean the elevation worm gear and lubricate it refer to Page 35 Workpiece is burned when cut 1 Dull cutter 2 Too slow of a feed rate 3 Pitch build up on cutter 4 Cutter rotat...

Page 41: ...ount and fence assem bly 3 Remove any cutters from the spindle and lower the spindle below the surface of the table 4 Make sure the two innermost inserts are firmly secured and the fasteners are below...

Page 42: ...cers from the spindle 4 Raise the spindle to the highest elevation and bring the spindle tilt to exactly 0 Note It is important that the spindle tilt dial read exactly 0 so that table adjustments are...

Page 43: ...unterclockwise to loosen the shaft nut then remove the shaft nut wrench from the spindle 8 Hold the spindle and shaft nut together while removing from the spindle shaft Figure 56 Spindle and spindle s...

Page 44: ...42 G0608X Extreme Series Tilting Spindle Shaper Electrical Components Figure 59 Electrical box wiring 220V 440V Figure 60 Motor junction box wiring 220V...

Page 45: ...ring Page 44 Note The contactor and overload relay illustrated above are for 220V operation When converting to 440V operation the contactor and over load relay must be changed Refer to Circuit Require...

Page 46: ...44 G0608X Extreme Series Tilting Spindle Shaper Page 43 Figure 59 Page 43 Figure 60...

Page 47: ...G0608X Extreme Series Tilting Spindle Shaper 45 Table Cabinet Parts Breakdown...

Page 48: ...ACING 23 PW04M FLAT WASHER 10MM 50 P0608X050 TABLE INSERT SET ASSEMBLY 24 P0608X024 FENCE SUPPORT RIGHT 50 1 P0608X050 1 TABLE INSERT 9 7 8 ID X 13 3 4 OD 24 1 P0608X024 1 FENCE SUPPORT LEFT 50 2 P060...

Page 49: ...G0608X Extreme Series Tilting Spindle Shaper 47 Motor Spindle Parts Breakdown...

Page 50: ...74 KNOB M8 1 25 X 120 123 P0608X123 PIN 75 PN08 HEX NUT 3 8 16 124 P0608X124 SUPPORT ARM 76 P0608X076 HANDLE 125 PB161M HEX BOLT M6 1 X 70 77 P0608X077 MOTOR 7 5HP 220 440V 60HZ 126 PB45M HEX BOLT M8...

Page 51: ...608X LABEL 156 P0608X156 DISCONNECT HORIZ LABEL 150 P0608X150 READ HORIZ LABEL 158 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 151 P0608X151 GLASS RESP HORIZ LABEL 159 PPAINT 11 GRIZZLY PUTTY TOUCH UP PAINT...

Page 52: ...izzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages...

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