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H8151 230V Mini Welder

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4.  ELECTRIC  SHOCK. 

DO  NOT  touch  live 

electrical  parts.  Connect  welder  to  power 
source  with  approved  earth  ground.  Make 
sure  all  electrical  connections  are  tight, 
clean,  and  dry.  Connect  workpiece  to 
approved  earth  ground.  The  work  lead  is 
NOT  a  ground  connection  and  is  to  be 
used only to complete the working welding 
circuit.

5.  PREVENT  FIRES.

  Welding  work  zones 

must  be  kept  clear  of  flammable  liquids, 
such  as  gasoline  and  solvents;  combus-
tible  solids,  such  as  paper  and  wood;  and 
flammable  gases,  such  as  acetylene  and 
hydrogen.  Provide  approved  fire  barriers 
and  fire  extinguishing  equipment  for  the 
welding  zone.  Stay  alert  for  sparks  and 
spatter thrown into cracks and crevices that 
can start a smoldering fire.

6.  PROTECT  BODY  FROM  ARC  BURNS, 

SPARKS,  AND  SPATTER.

  Wear  correct 

and  approved  eye,  ear,  and  body  protec-
tion. Wear complete body protection, such 
as  clean  and  oil-free  protective  clothing, 
leather gloves, protective cap, heavy long-
sleeve shirt, cuffless pants, and high leath-
er  boots.  DO  NOT  wear  jewelry  or  frayed 
clothing. Use a welding helmet with correct 
shade  of  filter  for  the  operation.  Protect 
other  people  and  property  in  your  work-
ing  zone  from  exposure  to  arc  radiation, 
sparks, and spatter.

7.  WORKING AREA.

 Keep working area clear 

of any material not involved in the welding 
operation. Keep all equipment, workpieces, 
and  work  surfaces  clean,  dry,  and  free  of 
entanglements.  Keep  lead  cables  orga-
nized and away from your body.

8.  AVOID  EXPLOSION  HAZARD. 

Never 

weld  on  closed  containers  or  containers 
with  fumes  inside.  Containers  should  be 
prepared  per  American  Welding  Society 
Publication F4.1, Section 7.

8.  ELECTRIC  AND  MAGNETIC  FIELDS 

(EMF). 

Welding  operations  create  EMF 

around  the  welding  equipment  and 
workpieces.  Workers  who  have  pacemak-
ers must consult with their physician before 
using this equipment or being within 50 feet 
of welding operations.

9.  EQUIPMENT  MAINTENANCE. 

Make  sure 

equipment  inspections  and  maintenance 
are  performed  by  a  qualified  person  as 
required.  Stop  the  welding  operation  and 
disconnect  the  welder  from  power  if  the 
equipment is damaged or malfunctions.

10.  EXPERIENCING  DIFFICULTIES. 

If  you 

are experiencing difficulties performing the 
intended  operation,  stop  using  the  equip-
ment.  Contact  our  Technical  Support 
Department at (570) 546-9663.

Additional Safety Instructions for

Shielded Metal Arc Welders (SMAW)

No list of safety guidelines can be complete. 

Every shop environment is different. Always 

consider  safety  first,  as  it  applies  to  your 

individual working conditions. Use this and 

other  equipment  with  caution  and  respect. 

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor 

work results.

Like all equipment there is potential danger 

when  operating  this  welder.  Accidents  are 

frequently  caused  by  lack  of  familiarity  or 

failure to pay attention. Use this welder with 

respect and caution to lessen the possibility 

of  operator  injury.  If  normal  safety  precau-

tions  are  overlooked  or  ignored,  serious 

personal injury may occur.

Summary of Contents for 230V

Page 1: ...NI WELDER OWNER S MANUAL COPYRIGHT MAY 2007 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS9041 PRINTED IN CHINA ...

Page 2: ... ...

Page 3: ...tional Sources for Welding Codes and Standards 6 SECTION 2 CIRCUIT REQUIREMENTS 7 220V Operation 7 Grounding for Arc Welding Safety 8 SECTION 3 INVENTORY 9 SECTION 4 OPERATIONS 10 Operation Safety 10 Welder Duty Cycle 10 General Arc Welding Operations 11 SECTION 5 ACCESSORIES 12 SECTION 6 SERVICE 13 Troubleshooting 13 Replacement Parts And Labels 14 WARRANTY AND RETURNS 17 ...

Page 4: ...n the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Indus...

Page 5: ...tification A Electrode Holder and Cable B Negative Output Socket C Power Lamp D Temperature Warning Lamp E Carrying Strap F Variable Current Output Dial G Positive Output Socket H Work Clamp and Cable I Power Cord J ON OFF Switch K Cooling Fan and Cover L Welder Enclosure Ground Terminal Figure 1 Model H8151 front view C D F G B A H E Figure 2 Model H8151 rear view I L J K ...

Page 6: ...zone and the general area Use ANSI approved respirators for the type of welding operation Protect others from these fumes 3 WELDING IN A CONFINED SPACE CAN BE HAZARDOUS Always open all covers sustain forced ventilation remove toxic and hazardous materials and provide a power disconnect to the welder inside the work space Always work with someone who can give you help from outside the space Welding...

Page 7: ...ep lead cables orga nized and away from your body 8 AVOID EXPLOSION HAZARD Never weld on closed containers or containers with fumes inside Containers should be prepared per American Welding Society Publication F4 1 Section 7 8 ELECTRIC AND MAGNETIC FIELDS EMF Welding operations create EMF around the welding equipment and workpieces Workers who have pacemak ers must consult with their physician bef...

Page 8: ...t P 1 Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 800 463 6727 Website www csa international org Code for Safety in Welding and Cutting CSA Standard W117 2 American National Standards Institute ANSI 11 West 42nd Street New York NY 10036 8002 212 642 4900 Website www ansi org Practice for Occupational and Educational Eye and Face Protection AN...

Page 9: ...ed to do so 220V Operation Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Electrocution or fire could result i...

Page 10: ...orkpiece Ground The incoming power circuit to the welder and the welding circuit are two separate circuits that must have separate grounds The welding circuit consists of the internal components of the welder the welding cables the electrode holder the work clamp and the workpiece In the publication Safety in Welding Cutting and Allied Processes ANSI Publication Z49 1 11 3 2 1 it is specified that...

Page 11: ... the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condition of your shipment inventory the contents Figure 5 Model H8151 inventory C D E F G B H A A Polyurethane Carrying Case B Welder Carrying Strap C 230V Mini Welder D Work Clamp and Cable E Utility Brush and S...

Page 12: ...ver heating each welder has an established duty cycle The duty cycle is vari able depending upon the amperage output being used A duty cycle is the number of minutes out of 10 minutes that the welder can safely operate at the current amperage output without over heating For instance the Model H8151 has a duty cycle of 60 at 95A output This means that the welder can operate continuously for 6 out o...

Page 13: ...r stand by to assist if needed 4 Select the correct electrode type and size for your welding project 5 Choose the correct amperage output and be aware of the duty cycle for this amperage 6 Decide which type of weld is correct for your project and properly prepare the metal 7 Make sure the welding cables and grounds are secure Note Insert the welding cable connectors into the welder output sockets ...

Page 14: ...for welding applications Special depth filter pro vides high loading capacity for metal fumes with out increasing breathing resistance Heavy duty adjustable headstrap and soft closed cell foam face seal offers maximum comfort protection and fit 5 pack Figure 7 Model G7868 welding respirators Figure 8 Models H9748 H9746 H9745 leather welding protection H9748 Leather Jacket Medium 40 42 H9887 Leathe...

Page 15: ...arge electrode or decrease amperage 2 Reduce voltage or arc length 3 Use correct type and size of electrode Distortion of base metal 1 Excessive heat applied to base metal 1 Make tack welds along joint before starting opera tion select lower amperage for electrode increase travel speed weld in small segments and allow cool ing between welds Burn through or excessive penetra tion of base metal 1 Ex...

Page 16: ...ntact Grizzly at 800 523 4777 or www grizzly com to order new labels Replacement Parts And Labels REF PART DESCRIPTION REF PART DESCRIPTION 1 PH8151001 POLYURETHANE CARRYING CASE 7 PH8151004 WELDERS MASK HANDLE 2 PH8151002 CARRYING STRAP 8 PLABEL 14 ELECTRICITY LABEL 3 PH8151003 WORK CLAMP CABLE 9 PH8151009 SHOCK HAZARD LABEL 4 PH8151007 UTILITY BRUSH PICK 10 PH8151010 MACHINE ID LABEL 5 PH8151008...

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Page 19: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

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