background image

5

Do not use indoors.

SAFETY

SAFETY

SAFETY

SAFETY PRACTICES

PRACTICES

PRACTICES

PRACTICES TO

TO

TO

TO AVOID

AVOID

AVOID

AVOID INJURY

INJURY

INJURY

INJURY

When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care
must be used as the grill produces intense heat that can increase accident potential.

When using this appliance basic safety practices must be followed, including the following:

Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service
should be referred to a qualified technician.

The grill is for outdoor use only.
The grill is not intended to be installed in or on recreational vehicles and/or boats.

Children should not be left alone or unattended in an area where the grill is being used. Do not allow children
to sit, stand or play on or around the grill at any time.
Do not store items of interest to children around or below the grill or cart. Do not allow children to crawl inside
the cart.
Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate,
burner or hot surface until it has cooled. The fabric could ignite, causing serious personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using
this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, ceramic, earthenware, or other glazed utensils are suitable for grill use. Other
types of materials may shatter with sudden temperature changes. Use only low or medium heat settings in
accordance with the manufacturer’s guidelines.
Do not heat unopened food containers as a build-up of pressure may cause the containers to burst.

Use a covered hand when opening the grill lid. Never lean over an open grill.

When lighting a burner, always pay close attention to what you are doing. Make certain you are aware of
which burner you are lighting so that your body and clothing remain clear of open flames.

When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas
become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot
surfaces may cause steam burns. Do not use a towel or bulky cloth in place of potholders. Do not allow
potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to
collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion airflow or
trap excessive heat in the control area.

WARNING

WARNING

WARNING

WARNING

Do not try lighting this appliance without first
reading the “LIGHTING INSTRUCTIONS” section
of this manual.

CALIFORNIA

CALIFORNIA

CALIFORNIA

CALIFORNIA PROPOSITION

PROPOSITION

PROPOSITION

PROPOSITION 65

65

65

65 WARNING

WARNING

WARNING

WARNING

The burning of gas fuel generates some by-
products, which are known by the State of
California to cause cancer or reproductive harm.
To minimize exposure to these substances, always
operate this unit according to the care and use
manual, ensuring you provide good ventilation
when cooking with gas.

TESTED

TESTED

TESTED

TESTED IN

IN

IN

IN ACCORDANCE

ACCORDANCE

ACCORDANCE

ACCORDANCE WITH

WITH

WITH

WITH ANSI

ANSI

ANSI

ANSI Z21.58a

Z21.58a

Z21.58a

Z21.58a

LATEST

LATEST

LATEST

LATEST STANDARD

STANDARD

STANDARD

STANDARD and

and

and

and CGA

CGA

CGA

CGA 1.6

1.6

1.6

1.6a

a

a

a-200

-200

-200

-2008

8

8

8

STANDARD

STANDARD

STANDARD

STANDARD FOR

FOR

FOR

FOR OUTDOOR

OUTDOOR

OUTDOOR

OUTDOOR COOKING

COOKING

COOKING

COOKING GAS

GAS

GAS

GAS

APPLIANCES.

APPLIANCES.

APPLIANCES.

APPLIANCES. THIS

THIS

THIS

THIS GRILL

GRILL

GRILL

GRILL IS

IS

IS

IS FOR

FOR

FOR

FOR OUTDOOR

OUTDOOR

OUTDOOR

OUTDOOR USE

USE

USE

USE

ONLY.

ONLY.

ONLY.

ONLY.

Check your local building codes for the proper method
of installation. In the absence of local codes, follow
either the National Fuel Gas Code, ANSI Z223.1/NFPA
54, or CAN/CGA-B149.1, Natural Gas and Propane
Installation Code, Electrical Code, ANSI/NFPA 70

Summary of Contents for 4PV5430000010

Page 1: ...________ Questions Questions Questions Questions problems problems problems problems missing missing missing missing parts parts parts parts Before returning to your retailer call our customer service department at 1 800 913 8999 in USA and 1 800 648 5864 in Canada 7 a m 5 p m PST Monday Friday Visit our website at www grillmasterbbqs com www grillmasterbbqs com www grillmasterbbqs com www grillma...

Page 2: ...y immediately call call call call your your your your gas gas gas gas supplier supplier supplier supplier or or or or your your your your fire fire fire fire department department department department WARNING WARNING WARNING WARNING 1 1 1 1 Do Do Do Do not not not not store store store store or or or or use use use use gasoline gasoline gasoline gasoline or or or or other other other other flamma...

Page 3: ...h an open flame WARNING WARNING WARNING WARNING Do not install this unit into combustible enclosures There should be a minimum clearance of 24 inches from all sides to combustible materials WARNING WARNING WARNING WARNING This grill is not intended to be installed in or on recreational vehicles and or boats WARNING WARNING WARNING WARNING When lighting keep your face and hands as far away from the...

Page 4: ...NING WARNING WARNING WARNING Spiders and insects can nest inside the burners of the grill and disrupt gas flow Inspect the grill at least twice a year CAUTION CAUTION CAUTION CAUTION When using a match to light the grill make sure to use the attached lighting rod CAUTION CAUTION CAUTION CAUTION When using the rotisserie burner remove the warming rack High heat from the burner may cause the warming...

Page 5: ...our body and clothing remain clear of open flames When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and could cause burns Use only dry potholders Moist or damp potholders on hot surfaces may cause steam burns Do not use a towel or bulky cloth in place of potholders Do not allow potholders to touch hot portions of the grill r...

Page 6: ...ep the areas surrounding the grill free from combustible materials including fluids trash and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors make sure it is cool Do not use briquettes of any kind in the grill This liquid propane gas grill is designed for optimum performance without the use of briquettes Do ...

Page 7: ... F Cart Leg Front Left 1pc G Cart Leg Back Left 1pc H Cart Frame 2pcs I Cart Leg Front Right 1pc J Cart Leg Back Right 1pc K Cart Caster Insert 2pcs L Warming Rack 1pc M Side Burner Control Knob 1pc N Cooking Grids 2pcs O Triangle Bracket Left 1pc P Triangle Bracket Right 1pc Q Tank Bolt 1pc R Cart Beam 1pc S Front Panel 2pcs T Flame Tamers 3pcs U Side Tube Burner 1pc 1 0 0 2 0 0 3 0 0 4 0 0 5 0 0...

Page 8: ... Note The right and left sides of the grill are designated as if you are facing the front of the grill HARDWARE HARDWARE HARDWARE HARDWARE CONTENTS CONTENTS CONTENTS CONTENTS Pre installed Pre installed Pre installed Pre installed as as as as noted noted noted noted in in in in instructions instructions instructions instructions that that that that follow follow follow follow REF REF REF REF Descr...

Page 9: ...ake sure the flat side of Cart Frame H faces inside to the right when attaching As shown in Fig 2 c Loosen but do not remove the screws that are pre assembled on the Cart Leg Front Right I and Cart Leg Back Right J Attach Cart Leg Front Right I and Cart Leg Back Right J to Cart Frame H by aligning the holes on the Cart Frame H Tighten the screws that were loosened above Note Make sure the flat sid...

Page 10: ...anel B two screws on Cart Leg Back Left G and two screws on Cart Leg J Back Right Align the holes of the Triangle brackets with the screws in the Bottom Panel B and Cart Leg Back Left G and Cart Leg Back Right J to connect Triangle Bracket Left and Right O P to Cart Leg Back Left G and Cart Leg Back Right J As shown in Fig 5 b Tighten the screws Note The flat portion of the triangle should face th...

Page 11: ...but do not remove the one screw which is pre assembled on the Bottom Panel B Secure solid end of the Diagonal Bar Barrier Y to the underside of the Front Panel S then secure other end of Diagonal Bar Barrier Y by clipping the open hole onto the screw which pre assembled on the Bottom Panel B Tighten the loosened screw As shown in Fig 8 7 7 7 7 C C C Cart art art art Beam Beam Beam Beam Assembly As...

Page 12: ...t c Remove the Firebox Assembly A from the carton and carefully place onto the grill cart Lid handle will face front and be above front panel As shown in Fig 10 d Once the firebox is in place secure the Firebox Assembly A to Cart Leg Back Right J and Cart Leg Back Left G using the screws removed in step 8a As shown in Fig 11 A e From inside the firebox install the four screws that were removed in ...

Page 13: ...ontrol panel by two screw which are pre assembled on the main control panel As shown in Fig 12 Tighten all screws e Tighten screws loosened in 9b Ensure all screws are tight 10 10 10 10 L L L Left eft eft eft Side Side Side Side Shelf Shelf Shelf Shelf Assembly Assembly Assembly Assembly Repeat Step 9 to assemble Left Side Shelf E As shown in Fig 13 1 1 1 11 1 1 1 Side Side Side Side Burner Burner...

Page 14: ...r gas valve is inserted into side burner tube As shown in Fig 16 b Then with two screws secure the side burner from underneath to the Side Burner Shelf D As shown in Fig 16 c Connect the ignition wire from Firebox Assembly A control panel to the side burner igniter pin from underneath the Side Burner Shelf Control Panel D As shown in Fig 16 Note Note Note Note After completing side burner installa...

Page 15: ... 5 5 Position Position Position Position Flame Flame Flame Flame Tamers Tamers Tamers Tamers and and and and Cooking Cooking Cooking Cooking Grids Grids Grids Grids a The Flame Tamers T are shipped in the main firebox assembly Please check the placement of and make sure the Flame Tamers T in the channels to ensure the Flame Tamers are centered over the burners As shown in Fig 20 b The Cooking Grid...

Page 16: ... checked checked checked checked and and and and do do do do not not not not leak leak leak leak see Leak Testing instructions on page 18 INSTALLATION INSTALLATION INSTALLATION INSTALLATION INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS GAS GAS GAS GAS HOOK UP HOOK UP HOOK UP HOOK UP Only the pressure regulator and hose assembly supplied with the grill should be used Any replacement pressure ...

Page 17: ...he plastic valve cover from the Liquid Propane Cylinder Make sure the grill gas hoses do not contact the grease pan or grill firebox when the Liquid Propane Cylinder is placed into the cart CONNECTING CONNECTING CONNECTING CONNECTING THE THE THE THE LIQUID LIQUID LIQUID LIQUID PROPANE PROPANE PROPANE PROPANE CYLINDER CYLINDER CYLINDER CYLINDER To connect the Liquid Propane Gas Supply Cylinder a Th...

Page 18: ...water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the Liquid Propane Cylinder is full TO TO TO TO TEST TEST TEST TEST 1 Turn the burner valves off 2 Turn the Liquid Propane Cylinder valve counterclockwise to open the valve 3 Apply the soap solution to all gas fittings Soap bubbles will appear where a leak is present 4 If a lea...

Page 19: ...ing grease and debris Above the burners are flame tamers The igniter knobs are located on the center portion of the valve panel Each rotary igniter is labeled on the control panel Using Using Using Using the the the the Grill Grill Grill Grill Grilling requires high heat for searing and proper browning Most foods are cooked at a HI heat setting for their entire cooking time However when grilling l...

Page 20: ... 1 800 648 5864 in Canada T T T TO O O O LIGHT LIGHT LIGHT LIGHT THE THE THE THE MAIN MAIN MAIN MAIN BURNERS BURNERS BURNERS BURNERS 1 Open lid during lighting 2 Make sure all the knobs are in the OFF position and then turn the Liquid Propane Cylinder valve ON by slowly turning counterclockwise 3 Push and turn Main Burner control knob to IGNITE HI at the same time press and hold electronic ignitio...

Page 21: ...he main burner with the igniter allow 5 minutes for any accumulated gas to dissipate 2 Insert a match into the lighting rod as shown Fig 24 Ignite the match and insert through the cooking grids to the burner 3 If the burner does not light within seconds turn the knob to the OFF position wait 5 minutes and try again S S S Side ide ide ide Burner Burner Burner Burner 1 If you have already attempted ...

Page 22: ...rifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Before cleaning make sure the gas supply and control knobs are in the OFF position and the burners have ...

Page 23: ... the knob and check for sparks 2 If there is a spark check to make sure gas is supplied to the burner a Purge the line of any trapped air b Check to see if you can match light the burner c Check to see that the other burners operate normally d Visually check the electrode and wire while pushing the igniter knob If a spark occurs anywhere but the igniter tip the igniter must be replaced Burner flam...

Page 24: ...essure is equalized This should occur within 5 seconds To ensure this does not cause difficulty in lighting the grill follow these instructions 1 Make sure all burner valves are OFF 2 Open the tank valve and wait 5 seconds 3 Light the burner one at a time following the lighting instructions listed in the left door and page 19 Low heat natural gas Gas pressure is affected by gas line and length of ...

Page 25: ...d under the terms of this limited warranty MANUFACTURER WILL NOT PAY FOR Service calls to your home Repairs when your product is used for other than normal single family household or residential use Damage resulting from accident alteration misuse lack of maintenance cleaning abuse fire flood acts of God improper installation and installation not in accordance with electrical or plumbing codes or ...

Page 26: ... Handle Tube 1yr 1pc 39Q Front Panel 1yr 2pcs 12 Hood Buffer A 1yr 2pcs 40 Tank Bolt 1yr 1pc 13Q Main Burner Bowl Assembly Non replaceable 1pc 41Q Cart Frame Rear 1yr 1pc 14Q Front Baffle 1yr 1pc 42 Side Burner Control Panel 1yr 1pc 15Q Main Gas Valve 1yr 3pcs 43 Side Burner Pipe 1yr 1pc 16 Side Burner Gas Valve 1yr 1pc 44 Side Burner Igniter Wire 1yr 1pc 17Q Pulse Igniter Module 1yr 1pc 45 Side B...

Page 27: ... 0 0 4 0 0 3 0 0 2 0 0 1 0 0 01Q 05 03 07 09 12 13Q 14Q 15Q 17Q 22Q 24 26 29Q 31 32 36Q 33Q 32 16 47Q 23 03 06Q 04Q 56 55 51 50Q A 48 46 45 44 43 35 30 27 28 37 37 34 25 20 21Q 19 18 40 34 42 41Q 12 38Q 53Q 02 10 11 24 08 49 Printed in China ...

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