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Grifco D-DRIVE DDC-22 Installation Manual Download Page 1

Chamberlain Australia Pty Ltd

Unit 1, 75 Epping Rd 

North Ryde NSW 2113

Ph: 1800 GRIFCO

www.grifco.com.au
Ref: D-M-ACG-100-E

Installation Manual for D-Drive Wall Control

DDC-22, DDI-07, DDI-12 and DDI-15

This manual should be read in conjunction with Installation Manual

D-Drive Door Operator (PART 1 of 2)

D-Drive Wall Controller

Chamberlain New Zealand Ltd

17B Arrenway Drive, Rosedale 

0623

Auckland

Ph: 0800 653 667

www.grifco.co.nz

INSTALLATION MANUAL

PART 2 of 2

Summary of Contents for D-DRIVE DDC-22

Page 1: ...tion Manual for D Drive Wall Control DDC 22 DDI 07 DDI 12 and DDI 15 This manual should be read in conjunction with Installation Manual D Drive Door Operator PART 1 of 2 D Drive Wall Controller Chambe...

Page 2: ...acent to the wall control as a convenient reference and reminder of safe operating procedures Disengage all existing commercial door locks to avoid damage to commercial door Install the wall control o...

Page 3: ...3 4 6 9 installing an external safety brake 13 4 6 10 installing an e stop input link wire if not using a safety brake 13 4 6 11 ferrite installation 13 4 6 12 completing set up 13 5 DDI 07 AND DDI 12...

Page 4: ...7 1 genral information 29 7 2 safety beam pb008 installation for ddc 22 30 7 3 safety beam pb008 installation for ddi 07 ddi 12 and ddi 22 30 7 4 safety beam pb060 installation 31 7 5 light curtain gl...

Page 5: ...mode 40 10 6 timing out 40 10 6 activating pb008 and pb060 pe beams 41 10 6 activating glcps light curtain 41 10 7 how to activate bump edge 41 11 GENERAL INFORMATION 42 12 COMMON PROGRAM PARAMETERS...

Page 6: ...Nm 42 420Nm 45 450Nm 55 550Nm 75 750Nm 100 1 000Nm 140 1 400Nm Drive Method Grifco D Drive Chain Drive GCD Grifco D Drive Direct Drive GDD 3 2 APPLICABLE OPERATOR KITS Kit product is matched to a Sing...

Page 7: ...ewdriver handle towards the centreline in the direction of the arrow shown in the diagram 3 Gently lift the side of the controller enclosure Repeat for hole 2 pushing in the direction indicated by the...

Page 8: ...r Connection Service Mode Switch Onboard Relay Connection Entrapment Connection Safety Edge Connection 3 Phase Power Supply Input Protective Earth Fascia Button Connection e Motor Connection Connectio...

Page 9: ...V N C 75 Input 5 Safety Beam 74 GND 73 24V N O 72 Input 4 Toggle Input OPN CLS 71 GND 66 Output 15 24V 65 Input 10 Enable Auto Close N O 64 Input 9 Bypass Mid Limit 63 GND 62 24V N O 61 Input 8 Lockin...

Page 10: ...e diagram Applicable Kit and Operator models are 4 DDC 22 WALL CONTROLLER CONTROLLER KIT OPERATOR DDC 22 GCD 45 23 SS GCDO 45 23 DDC 22 GDD 42 11 SS GDDO 42 11 DDC 22 GDD 55 11 SS GDDO 55 11 DDC 22 DD...

Page 11: ...PE 4 6 5 ENCODER WIRING Solenoid brakes are not used on Operators GDDO 42 11 or GDDO 55 11 For these models Connect the encoder cable to Pins 31 to 36 with the wire colours indicated in the diagram A...

Page 12: ...2 26 26 6 6 6 26 6 6 6 6 2 2 2 2 2 26 6 6 6 6 6 6 6 2 2 2 26 26 6 6 6 6 6 6 2 2 2 2 2 2 26 6 6 6 6 2 2 2 2 2 2 26 6 26 6 6 6 6 2 26 2 2 2 2 2 26 6 6 6 26 2 2 26 6 6 6 6 6 26 6 2 2 26 2 26 6 6 6 6 6 6...

Page 13: ...ke can be wired directly into the Encoder on the operator side as shown below Note Wire Safety Brake Switch in series with existing switches 4 6 10 INSTALLING AN E STOP INPUT LINK WIRE IF NOT USING A...

Page 14: ...ush the screwdriver handle towards the centreline in the direction of the arrow shown in the diagram 3 Gently lift the side of the controller enclosure Repeat for hole 2 pushing in the direction indic...

Page 15: ...D DDI 12 WALL CONTROLLER 5 4 DDI 07 CONTROL BOARD OVERVIEW Safety Edge Connection Encoder Connection Service Mode Switch Onboard Relay Motor Connection E Stop Neutral Protective Earth Active Line Powe...

Page 16: ...LL CONTROLLER 5 5 DDI 12 CONTROL BOARD OVERVIEW Onboard Relay Connection Active Line Power Supply Input Protective Earth Motor Connection Neutral Safety Edge Connection Encoder Connection Service Mode...

Page 17: ...le Input OPN CLS 71 GND 66 Output 15 24V 65 Input 10 Enable Auto Close N O 64 Input 9 Bypass Mid Limit 63 GND 62 24V N O 61 Input 8 Locking End CLOSE 54 Input 3 CLOSE N O 53 Input 2 STOP 52 Input 1 OP...

Page 18: ...Most Operators are supplied in STAR configuration except GDDO 22 13 and GDDO 22 23 which are supplied in DELTA The operator motor power wiring for DDI 07 DDI 12 Wall Controller models must be set to D...

Page 19: ...MCB as follows Operators GDDO 22 13 GDDO 42 11 do not use Solenoid brakes The Encoder only needs to be wired For these models connect the encoder cable to Pins 31 to 36 with the wire colours as shown...

Page 20: ...der wires and solenoid brake wires connected For reference when using a solenoid cable spare part EC 8 or EC 12 which includes 2 Black solenoid brake connection wires connect these wires to the connec...

Page 21: ...L2 L3 are spring terminal type Care must be taken to ensure loose wire strands are not left outside of the terminal 5 7 9 FERRITE INSTALLATION The controller is supplied with four ferrites that must b...

Page 22: ...ler must be installed with a minimum 100mm vertical distance from obstructions 6 1 HOW TO OPEN THE ENCLOSURE To open the DDI 15 controller enclosures simply unscrew the 6 Phillips head screws indicate...

Page 23: ...CONTROLLER 6 4 DDI 15 CONTROL BOARD OVERVIEW Safety Edge Connection Encoder Connection Onboard Relay Connection Active Line Power Supply Input Protective Earth Motor Connection E Stop Neutral Service...

Page 24: ...put OPN CLS 71 GND 66 Output 15 24V 65 Input 10 Enable Auto Close N O 64 Input 9 Bypass Mid Limit 63 GND 62 24V N O 61 Input 8 Locking End CLOSE 54 Input 3 CLOSE N O 53 Input 2 STOP 52 Input 1 OPEN N...

Page 25: ...WIRING 6 5 1 MAINS WIRING TO WALL CONTROLLER Connect the main wiring as shown L N PE CAUTION Power terminals A and N are spring terminal type Care must be taken to ensure loose wire strands are not le...

Page 26: ...ator models is CONTROLLER KIT OPERATOR DDI 15 GCD 45 23 VS GCDO 45 23 VS DDI 15 GDD 55 11 VS GDDO 55 11 VS DDI 15 GDD 75 10 VS GDDO 75 10 VS DDI 15 GDD 100 10 VS GDDO 100 10 VS Connect wiring by 1 Fee...

Page 27: ...end of the internal operator solenoid brake cable to X14 relay Pin 11 2 Connect the other end of the internal operator solenoid brake connection to the N of the Blue terminal block 3 Connect a link wi...

Page 28: ...22 23 chain driven operator a mechanical safety brake must be wired into E Stop 1 on Pins 41 and 42 Use to following connection to wire the Safety Brake PIN INPUT DESCRIPTION 42 E Stop 1 Emergency St...

Page 29: ...ncluding Transmitter receiver with 20m lead and mounting hardware GLCPS Grifco Light Curtain Protection System including mounting frame beams mounting system and 20m cable BMSE K Safety Edge Kit inclu...

Page 30: ...Brown wire from both Safety Beams to Pin 20 6 Connect link wire between Pin 21 and Pin 73 7 3 SAFETY BEAM PB008 INSTALLATION FOR DDI 07 DDI 12 AND DDI 15 Connect PB008 Safety Beam to Pins 66 74 75 and...

Page 31: ...Brown wire from both Safety Beams to Pin 20 7 5 LIGHT CURTAIN GLCPS INSTALLATION Remove the pre installed terminal block from the GLCPS Voltage Regulator shown below and wire directly to Pin below 43...

Page 32: ...Receiver Model E8003 can be installed by 1 Connecting power to Pin 71 and 73 2 Connect signal relay to Open Input Pin 51 and 52 as shown below 8 SERVICE SWITCH ACTIVATION The purpose of the Service S...

Page 33: ...pressing the UP button If the door is moving in the correct direction proceed to Step 8 Proceed to 7a a Isolate power Wait for the controller to fully power down b Open the enclosure c Swap the two wi...

Page 34: ...Parameter Operation mode 1 Isolate power Open the enclosure and set MCB dip switch shown below to ON to enable Service Mode 2 Close the cover of the enclosure and energise the controller 3 Press and h...

Page 35: ...e controller will display the message E 105 and the controller will be in Latch Up Inch Down mode Navigate to Parameter setting mode by pressing and holding UP and STOP for 3 seconds Use UP or DOWN to...

Page 36: ...S The speed settings of the variable speed inverter controllers DDI 07 DDI 12 and DDI 15 can be adjusted as shown by the Parameter Settings in the graphs below By default the OPEN SPEED is set to 60Hz...

Page 37: ...set P 460 to setting 6 If P 460 is set to 0 the Light Curtain will be de activated 9 10 EXPANSION BOARDS If additional outputs are required Grifco offer the following expansion board options for the D...

Page 38: ...ll open position from outside with auto close clearance timers 1001 DISABLE auto close time 0201 IMPULSE open close reversing closing with auto close clearance timers 1003 Disable intermediate stop NO...

Page 39: ...system OK 1224 RED traffic light mounted inside 0501 Courtesy light with 10 sec of delay 1255 RED traffic light mounted outside 0701 Flashing during opening closing 1701 Testing in CLOSED position 070...

Page 40: ...on mode after 60 minutes of inactivity After 60 minutes of inactivity the Wall Controller will time out requiring the unit to be Reset To Reset press the UP STOP DOWN for 3 seconds which will power cy...

Page 41: ...is set to 2501 DDC 22 If P 980 is set to 1 and P 505 set to 0 the PE Beam will not be active 10 8 ACTIVATING GLCPS LIGHT CURTAIN To activate the Safety Edge enter Advanced Parameter mode by setting P...

Page 42: ...mit position requested in deadman travel E i E o Calibration of the lower limit position requested in deadman travel E i E 1 Calibration of intermediate position E1 in deadman travel STATUS MESSAGES D...

Page 43: ...n of Closed Limit position Range from 125 to 125 Top Limit Adjust P 231 Correction of Open Limit position Range from 60 to 60 Open Travel Speed P 310 Opening speed in Hz NOTE Setting to more than 75Hz...

Page 44: ...ated E 108 Input 9 Pin 64 open is activated E 110 Input 10 Pin 65 open is activated SAFETY EMERGENCY STOP CHAIN E 211 External E Stop 1 tripped E 212 External E Stop 2 tripped SAFETY EDGE IN GENERAL E...

Page 45: ...1 tripped E Stop chain was interrupted starting at Input 1 Check possible Safety Brake activation Check manual hauling chain engagement Check external safety brake or wire link on Pins 41 and 42 F 212...

Page 46: ...or defective Processing module defective Safety edge defective F 379 Safety edge detection defective coding pin or parameter setting No module plugged in but was reported as present by a parameter The...

Page 47: ...outside of working range Limit 2 Excessive load on final stages or brake chopper Ambient temperature too low for controller operation Clock frequency of final stage too high Parameter P 160 F 535 Hou...

Page 48: ...ve hardware or noise saturated environment F 931 ROM error Wrong EPROM code Defective hardware or noise saturated environment F 932 RAM error Defective hardware or noise saturated environment F 933 Wr...

Page 49: ...not reached Pre limit switch reached before full speed was reached adjust ramps Current limiter prevents movement at full speed Inverter or motor working at performance limit adjust ramps or limiter...

Page 50: ...D 75 10 SS 15 000 10 603 595 476 394 GDD 100 10 SS 15 000 5 805 793 635 525 GDD 140 9 SS 15 000 5 1 126 1 110 889 735 GDD 22 13 VS 15 000 10 177 174 140 115 GDD 42 11 VS 15 000 10 338 333 267 220 GDD...

Page 51: ...See Notes 3 0 50 000 20 404 398 319 263 GCD 45 23 VS See Notes 3 0 50 000 30 796 784 628 519 GCD 45 23 SS See Notes 3 8 50 000 20 1 008 993 796 657 GCD 22 23 VS See Notes 3 8 50 000 20 511 504 404 33...

Page 52: ...se non compliance with the relevant instructions in the User Manual tampering neglect abuse wear and tear accident electrical storm excessive use or conditions other than normal use problems with or r...

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