GREER Company MICROGUARD 434 Calibration Manual Download Page 9

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GREER COMPANY

Crane Systems

GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705

PN W453201A 08/10/00

MicroGuard

434/500 CALIBRATION MANUAL

TEL: 714) 259-9702 FAX: 714) 259-7626

ERROR CODES

GROUP "A" ANALOG SENSORS

CODE

AAA

000

FAULTS

001

TX0

PISTON PRESSURE TRANSDUCER

002

TX1

ROD SIDE PRESSURE TRANSDUCER

004

SENSOR 2

EXTENSION SENSOR

008

SENSOR 3

BOOM ANGLE SENSOR

016

SENSOR 4/5/6/7

SWING POTENTIOMETER

032

TEMPERATURE

SENSOR

GROUP "B" INPUTS AND OUTPUTS

CODE

FAULTS

FAULT 1

ADC FAULT (PISTON SIDE)

FAULT 2

ADC FAULT (ROD SIDE)

04 FAULT

FAULT 8

ATB FEED FAULT

FAULT 16

FRO FEED FAULT

GROUP "C" MEMORY

CODE

FAULTS

FAULT 1

EXECUTIVE ROM

FAULT 2

DUTY ROM

FAULT 4

SCRATCHPAD RAM

FAULT 8

PERSONALITY ROM

FAULT 16

SERIAL EEPROM

Summary of Contents for MICROGUARD 434

Page 1: ...E SANTA ANA CALIFORNIA 92705 PN W453201A 08 10 00 MicroGuard 434 500 CALIBRATION MANUAL TEL 714 259 9702 FAX 714 259 7626 1 OF 39 MICROGUARD MICROGUARD MICROGUARD MICROGUARD 434 500 434 500 434 500 43...

Page 2: ...BRATION MODE 5 NUMBER ENTRY 6 7 COMMAND 00 ERROR CODES 8 10 COMMAND 01 CRANE DATA 11 COMMAND 02 ZERO SENSOR 12 14 ZERO BOOM EXTENSION SENSOR 13 ZERO BOOM ANGLE SENSOR 14 COMMAND 03 SPAN 15 16 BOOM ANG...

Page 3: ...L 714 259 9702 FAX 714 259 7626 3 OF 39 GENERAL INFORMATION GENERAL INFORMATION GENERAL INFORMATION GENERAL INFORMATION This manual describes functions contained within the Calibration Mode of operati...

Page 4: ...nterface between the user and the Calibration Mode functions Six arrow keys surrounding the display screen are used to enter and exit COMMANDS and to respond to on screen prompts during the function r...

Page 5: ...CALIBRATION CODE PRESS THE DISPLAY ARROW KEYS IDENTIFIED AS 1 6 3 4 IN THE SEQUENCE SHOWN REFER TO PAGE 4 NOTE NOTE NOTE NOTE IF THE WRONG SEQUENC IF THE WRONG SEQUENC IF THE WRONG SEQUENC IF THE WRO...

Page 6: ...lect the minus sign first Brackets will always surround the selected entry Press the arrow key nearest the first numeral to be entered until brackets surround the numeral Press the top left arrow key...

Page 7: ...23 45 123 45 123 45 123 45 PRESS THE ARROW KEY PRESS THE ARROW KEY PRESS THE ARROW KEY PRESS THE ARROW KEY NEAREST THE REQUIRED NEAREST THE REQUIRED NEAREST THE REQUIRED NEAREST THE REQUIRED SELECTION...

Page 8: ...ND 00 ERROR CODES COMMAND 00 ERROR CODES 0 ENTER THE CALIBRATION MODE AND CALIBRATION CODE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU DOWN AND GO TO 00 ERROR CODES 2 or 3 2 or 3 2 or...

Page 9: ...AAA 000 NO FAULTS 001 TX0 PISTON PRESSURE TRANSDUCER 002 TX1 ROD SIDE PRESSURE TRANSDUCER 004 SENSOR 2 EXTENSION SENSOR 008 SENSOR 3 BOOM ANGLE SENSOR 016 SENSOR 4 5 6 7 SWING POTENTIOMETER 032 TEMPE...

Page 10: ...RNIA 92705 PN W453201A 08 10 00 MicroGuard 434 500 CALIBRATION MANUAL TEL 714 259 9702 FAX 714 259 7626 10 OF 39 GROUP D GENERAL GROUP D GENERAL GROUP D GENERAL GROUP D GENERAL CODE DD DD DD DD 00 NO...

Page 11: ...RANE DATA RESET WILL REPLACE CALIBRATED DATA WITH DATA STORED IN THE SYSTEM CHIP WARNING 0 ENTER THE CALIBRATION MODE AND CALIBRATION CODE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU...

Page 12: ...02 ZERO SENSOR COMMAND 02 ZERO SENSOR COMMAND 02 ZERO SENSOR COMMAND 02 ZERO SENSOR The Command 02 ZERO SENSOR permits the calibration of the zero of most analog sensors Two sensors can be zeroed usi...

Page 13: ...NU UP OR MENU DOWN AND GO TO 02 ZERO SENSOR 2 2 2 2 OR 3 3 3 3 2 START 02 ZERO SENSOR 1 1 1 1 THE DISPLAY WILL READ ZERO NO 2 XXX ACTUAL INPUT 3 CONFIRM THE SELECTION OF SENSOR NO 2 1 1 1 1 THE DISPLA...

Page 14: ...O SENSOR 2 2 2 2 OR 3 3 3 3 2 START 02 ZERO SENSOR 1 1 1 1 THE DISPLAY WILL READ ZERO NO 2 XXX ACTUAL INPUT 3 CHOOSE MENU UP OR MENU DOWN AND GO TO ZERO NO 3 2 2 2 2 OR 3 3 3 3 4 CONFIRM THE SELECTION...

Page 15: ...MODE AND CALIBRATION CODE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU DOWN AND GO TO 03 SPAN SENSOR 2 2 2 2 OR 3 3 3 3 2 START 03 SPAN 1 1 1 1 3 CHOOSE MENU UP OR MENU DOWN AND GO TO...

Page 16: ...steps below COMMAND 03 SPAN COMMAND 03 SPAN COMMAND 03 SPAN COMMAND 03 SPAN BOOM BOOM BOOM BOOM EXTENSION SENSOR EXTENSION SENSOR EXTENSION SENSOR EXTENSION SENSOR At this stage of the procedure the...

Page 17: ...ted in such a way that its output is in the wrong direction this can be accounted for during this procedure by using the direction command to change the displayed direction Calibrate the swing potenti...

Page 18: ...FER TO PAGE 5 1 CHOOSE MENU UP OR DOWN AND GO TO 04 SWING POT 2 2 2 2 OR 3 3 3 3 2 START 04 SWING POT 1 1 1 1 3 CHOOSE DIRECTION 2 2 2 2 OR 3 3 3 3 THE CENTER DISPLAY WILL READ OR 4 ROTATE THE UPPER A...

Page 19: ...boom extended to the prescribed lengths b Carry out calibration at each length Both high and low angle data must be stored for the calibration to operate This acquisition of data is described by the w...

Page 20: ...OPE WE TO ELIMINATE ROPE WE TO ELIMINATE ROPE WE TO ELIMINATE ROPE WEIGHT IGHT IGHT IGHT 0 ENTER THE CALIBRATION MODE AND CALIBRATION CODE IF NOT ALREADY DONE SEE PAGE 5 1 CHOOSE MENU UP OR MENU DOWN...

Page 21: ...ER THE B NGTH AND LOWER THE B NGTH AND LOWER THE B NGTH AND LOWER THE BOOM TO THE OOM TO THE OOM TO THE OOM TO THE LOWEST ANGLE LOWEST ANGLE LOWEST ANGLE LOWEST ANGLE LISTED ON THE LOAD C LISTED ON TH...

Page 22: ...ION COMMAND 06 BOOM DEFLECTION CORRECTION COMMAND 06 BOOM DEFLECTION CORRECTION COMMAND 06 BOOM DEFLECTION CORRECTION When entering data below 60 the warning message poor angle will appear Use the HIG...

Page 23: ...CALIBRATION MODE AND CALIBRATION CODE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU DOWN AND GO TO 07 HEAD ANGLE 2 2 2 2 OR 3 3 3 3 2 START 07 HEAD ANGLE 1 1 1 1 3 CHOOSE LEN 0 TO CALIB...

Page 24: ...MENTS COMMAND 08 ATTACHMENTS COMMAND 08 ATTACHMENTS 0 ENTER THE CALIBRATION MODE AND CALIBRATION CODE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU DOWN AND GO TO 08 ATTACHMENT 2 2 2 2...

Page 25: ...MMAND 09 WINCHES COMMAND 09 WINCHES COMMAND 09 WINCHES 0 ENTER THE CALIBRATION MODE AND CALIBRATION CODE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU DOWN AND GO TO 09 2 2 2 2 OR 3 3 3...

Page 26: ...OF 39 COMMAND 10 ROPE LIMITS COMMAND 10 ROPE LIMITS COMMAND 10 ROPE LIMITS COMMAND 10 ROPE LIMITS Maximum hoist rope tension is specified by the crane manufacturer for the size and type of wire rope u...

Page 27: ...BRATION 1 1 1 1 CONFIRM 3 3 3 3 ABORT 5 USE NUMBER ENTRY PROCEDURE TO ENTER THE NEW LIMIT THE DISPLAY WILL READ ENTER ROPE LIM 0 CURRENTLY XX XX VALUE ENTERED 6 CHOOSE EXIT 6 6 6 6 THE DISPLAY WILL RE...

Page 28: ...DE IF NOT ALREADY DONE REFER TO PAGE 5 1 CHOOSE MENU UP OR MENU DOWN AND GO TO 10 ROPE LIMITS 2 2 2 2 OR 3 3 3 3 2 START 10 ROPE LIMITS 1 1 1 1 THE DISPLAY WILL READ ENTER ROPELIM 0 CURRENTLY XX XX 3...

Page 29: ...ped is already extended NOTE If the crane being calibrated has Mode A and Mode B selections this mode must be set to NO Damage could result from the wrong selection made Area Alarm This limit activate...

Page 30: ...1 1 EXIT FREE BOOM MODE 6 6 6 6 3 THE DISPLAY WILL READ Area Alarm y n PRESS KEY UNTIL DESIRED ENTRY Yes or No APPEARS 1 1 1 1 EXIT AREA ALARM 6 6 6 6 4 THE DISPLAY WILL READ Low Angle Alarm y n PRES...

Page 31: ...ING SWITCH INPUTS 1 SWING SWITCH INPUTS 2 SWING SWITCH INPUTS 3 SWING SWITCH INPUTS 4 INTERLOCK ALT CHART INPUTS 5 INTERLOCK ALT CHART INPUTS 6 NOT USED 7 NOT USED 8 NOT USED 9 NOT USED A ATB B ATB C...

Page 32: ...AND 13 MONITOR Boom Moment data WG WT and Len s can be viewed for each boom mode up to 4 and each extension up to 7 Also the Head Angle and BDC F Factor as well as the BDC F Factor for the currently s...

Page 33: ...D 15 PRESSURE MONITOR Command 15 is also a monitor function This function allows the operator to view information on the system pressure channels There is no action required on this screen except for...

Page 34: ...NG E G THE PRESSURE AROUND THE ROD OF A BOOM HOIST CYLINDER ANNULAR GAIN ANNULAR GAIN ANNULAR GAIN ANNULAR GAIN THE FACTOR USED TO MODIFY THE PRESSURE SIGNAL FROM THE ROD SIDE OF THE BOOM HOIST CYLIND...

Page 35: ...AL INPUTS COMPUTER USUALLY CONTROLLED BY EXTERNAL ON OFF SWITCHES DIRECTION DIRECTION DIRECTION DIRECTION THE COURSE ON WHICH THE UPPER SECTION SUPERSTRUCTURE OF A CRANE ROTATES DUTY DUTY DUTY DUTY A...

Page 36: ...IGHT MEASURE HEIGHT MEASURE HEIGHT MEASURE HEIGHT TO DETERMINE THE VERTICAL DISTANCE FROM BELOW THE BOOM PIVOT TO THE GROUND RADIUS MEASUREMENTS ARE MADE FROM THESE POINTS WHEN CALIBRATING MICROPROCES...

Page 37: ...IRE ROPE SAVE SAVE SAVE SAVE MOVE DATA FROM THE WORKING PERSONALITY TO A WRITE PROTECTED AREA OF MEMORY SCALE SCALE SCALE SCALE THE USE OF A FACTOR TO SET THE SCALING OF ANALOG SENSORS SCA SCA SCA SCA...

Page 38: ...SYSTEM AND CONVERTS THIS ENERGY TO ANOTHER FORM FOR USE BY A DIFFERENT SYSTEM AS A LOUDSPEAKER THAT IS ACTUATED BY ELECTRICAL SIGNALS AND SUPPLIES ACOUSTIC POWER TX 0 TX 0 TX 0 TX 0 THE PISTON SIDE P...

Page 39: ...s Crane Systems Crane Systems GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA CALIFORNIA 92705 PN W453201A 08 10 00 MicroGuard 434 500 CALIBRATION MANUAL TEL 714 259 9702 FAX 714 259 7626 39 OF 39 19...

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