52045408 REV 2
© 2013 Greenlee Textron Inc
3/13
使用手册
LPK1230
和
LPK1240
12
吨液压压接工具
序列号
FYB
FYD
在操作和维修此工具前，请阅读并理解本手册所有的说明和安全信息。
Page 1: ...52045408 REV 2 2013 Greenlee Textron Inc 3 13 LPK1230 LPK1240 12 FYB FYD...
Page 2: ...1109 2988 USA 815 397 7070 2 2 2 3 5 6 7 8 8 9 9 9 10 11 11 12 13 13 14 15 16 17 Greenlee Utility 12 LPK1230 30 mm 1 18 LPK1240 42 mm 1 65 12 U Greenlee Utility LPK1230 49340 FYB LPK1240 49345 FYD LPK...
Page 3: ...LPK1230 LPK1240 12 Greenlee A Textron Company 3 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070...
Page 4: ...LPK1230 LPK1240 12 Greenlee A Textron Company 4 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 34 1 l min 9 gpm 172 bar 2500 psi 13 8 bar 200 psi...
Page 5: ...LPK1230 LPK1240 12 Greenlee A Textron Company 5 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1 OFF 2 3 1 2...
Page 6: ...LPK1230 LPK1240 12 Greenlee A Textron Company 6 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1 2 3 4 5 6 7 8 9...
Page 7: ...8 dB 3 15 ms2 LPK1230 8 4 kg 18 5 lb LPK1240 8 9 kg 19 7 lb LPK1230 490mm 19 3 LPK1240 516mm 20 3 140mm 5 5 34 1 l min 9 gpm 172 bar 2500 psi 13 8 bar 200 psi 11 4 l min 3 gpm 22 7 l min 6 gpm 34 1 l...
Page 8: ...reenlee A Textron Company 8 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1 Greenlee 35887 12 103 bar 107 bar 1500 psi 1550 psi 2 50 48 50 49 3 49 50 48 4 3 1 2 3 4 5 6 78 Nm 5 ft lb 1 2 3 4...
Page 9: ...PK1240 12 Greenlee A Textron Company 9 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 SAE J1273 99930323 Greenlee Utility Greenlee Utility 99910322 T P 3 4 16 O 1 OFF 2 3 4 1 OFF 2 3 4 Greenle...
Page 10: ...LPK1230 LPK1240 12 Greenlee A Textron Company 10 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1 2 3 4 5 6 7...
Page 11: ...40 12 Greenlee A Textron Company 11 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 1 2 3 1 99930323 SAE J1273 2 500 1 Greenlee Greenlee 35887 2 103 107 bar 1500 1550 psi 3 Greenlee Utility Gre...
Page 12: ...LPK1230 LPK1240 12 Greenlee A Textron Company 12 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070...
Page 13: ...397 7070 1 4 31 30 2 34 33 26 32 3 12 27 20 6 O 73 19 4 26 28 22 O 24 5 40 39 37 6 40 36 41 O 35 7 O 38 8 50 49 48 47 46 9 60 59 58 10 45 11 20 14 44 15 20 16 15 12 20 26 26 21 O 29 1 4 51 57 7 2 5 16...
Page 14: ...42 1 O 10 9 4 3 2 2 6 3 1 6 4 5 6 5 17 18 25 O 24 7 6 13 11 12 13 7 7 6 51 57 2 16 9 Nm 150 in lb 1 58 59 60 2 1 8 45 26 3 O 24 22 26 28 4 O 38 O 35 41 41 26 5 37 39 40 6 36 40 7 46 47 48 49 50 8 26 2...
Page 15: ...kford IL 61109 2988 USA 815 397 7070 2 70 64 63 65 8 3 4 9 53 11 12 57 13 51 27 40 39 37 38 22 45 10 5 6 17 73 18 7 24 25 25 30 32 34 31 33 26 35 36 40 47 46 50 48 49 55 72 54 20 14 29 44 16 15 19 15...
Page 16: ...471 1 34 2 35 O 437 x 562 x 062 68 1 75 x 50 x 03 36 43401 50434012 37 42865 50428651 1 38 O 562 x 750 x 093 68 1 78 3310 39 41095 50410952 1 40 750 2 41 1 42 43556 50435566 1 43 O 250 x 375 x 062 90...
Page 17: ...LPK1230 LPK1240 12 Greenlee A Textron Company 17 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 SAE J1273 1986 SAE 1 2 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 SAE J517d 2 11 2 12 2 13 2 14...
Page 18: ...3 3 1 3 2 3 3 3 4 3 5 3 6 3 7 3 8 4 4 1 4 2 a b c d e f g 4 3 a b c d 4 4 4 5 1990SAE 800 435 0786 800 451 2632 815 397 7070 815 397 1865 800 435 0786 800 524 2853 1 815 397 7070 1 815 397 9247 4455...
Page 19: ...PK1240 12 ton Hydraulic Crimping Tools Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 52045408 REV 2 2013 Greenlee Textron In...
Page 20: ...familiarize all personnel with the safe operation maintenance and service procedures for the following Greenlee Utility tools LPK1230 49340 Serial Code FYB LPK1240 49345 Serial Code FYD Keep this man...
Page 21: ...ury or death Electric shock hazard This tool is not insulated When using this unit near energized electrical lines use only certified non con ductive hoses and proper personal protective equipment Fai...
Page 22: ...personnel Inspect the hydraulic hoses and couplings every operating day Repair or replace if leakage crack ing wear or damage is evident Damaged hoses or couplings can fail resulting in injury or pro...
Page 23: ...g tool Do not perform any service or maintenance other than as described in this manual Injury or damage to the tool may result Failure to observe these precautions may result in injury and property d...
Page 24: ...Dr Rockford IL 61109 2988 USA 815 397 7070 6 1 Crimping Head 2 Crimping Head Release Mechanism 3 Relief Valve 4 Handle 5 Return Port farther from trigger 6 Pressure Port closer to trigger 7 Trigger St...
Page 25: ...l min 9 gpm Pressure Relief Setting Minimum 103 bar 1500 psi Maximum 172 bar 2500 psi Back Pressure maximum 13 8 bar 200 psi Filtration 10 Micron nominal 13 8 bar 200 psi is the maximum agreed standar...
Page 26: ...ck the screws out evenly alternating every one to two turns exactly four complete turns 5 Hold the screws in place with an Allen wrench and tighten the seal nuts against the cover Torque the seal nuts...
Page 27: ...Match your tool to this table Pressure Port Return Port P T or In Out or 3 4 16 O ring Boss Connecting Hoses 1 Move the flow control lever on the hydraulic power source to the OFF position 2 Stop the...
Page 28: ...re to observe this warning could result in severe injury or death An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplet...
Page 29: ...ydraulic hoses and fittings for signs of leaks cracks wear or damage Replace if necessary 3 Install dust caps over the hydraulic ports when the tool is disconnected Monthly 1 Perform a thorough inspec...
Page 30: ...viscosity Refer to the Specifications section Tool feels hot Hydraulic fluid level low Check the fluid level Check system for leaks Incorrect hydraulic fluid viscosity Use hydraulic fluid with the co...
Page 31: ...Opposite the trigger side remove the spool OD O ring 38 from the handle 8 Remove cap 50 copper washer 49 adjusting screw 48 spring 47 and valve pin 46 from the handle 9 Remove retaining ring 60 ball...
Page 32: ...0 2 Install two 1 8 pipe plugs 45 into the handle 26 3 Install the O ring 24 onto the tube assembly 22 Slide the tube assembly into the handle 26 and secure it with the retaining ring 28 4 Install the...
Page 33: ...Dr Rockford IL 61109 2988 USA 815 397 7070 15 2 70 64 63 65 8 3 4 9 53 11 12 57 13 51 27 40 39 37 38 22 45 10 5 6 17 73 18 7 24 25 25 30 32 34 31 33 26 35 36 40 47 46 50 48 49 55 72 54 20 14 29 44 16...
Page 34: ...42865 50428651 Spring valve plunger 1 38 O ring 562 x 750 x 093 68 1 39 41095 50410952 Cap 1 40 Retaining ring 750 2 41 52063245 Spool 1 42 43556 50435566 Plug spool 1 43 O ring 250 x 375 x 062 90 1 4...
Page 35: ...s to a minimum and avoid damage to the hose due to heat generation or excessive turbulence 2 6 Routing Attention must be given to optimum routing to minimize inherent problems 2 7 Environment Care mus...
Page 36: ...while testing 4 Maintenance Even with proper selection and installation hose life may be significantly reduced without a continuing main tenance program Frequency should be determined by the severity...
