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Greenlee HK1240, Instruction Manual

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INSTRUCTION MANUAL

HK1240 and HK1240C 

Hydraulic Crimping Tools

99932032

© 2019 Greenlee Tools, Inc.

IM 1385 REV 13  2/19

Read

 and 

understand

 all of the instructions and 

safety information in this manual before operating 

or servicing this tool.

Register this product at www.greenlee.com

Summary of Contents for HK1240

Page 1: ...draulic Crimping Tools 99932032 2019 Greenlee Tools Inc IM 1385 REV 13 2 19 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Re...

Page 2: ...ve all of the safety information provided Purpose of this Manual This instruction manual is intended to familiarize opera tors and maintenance personnel with the safe operation troubleshooting and rep...

Page 3: ...sult in injury or property damage Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Failure to observe this warning could result...

Page 4: ...e any worn or damaged parts A damaged or improperly assembled tool can break and strike nearby personnel Failure to observe this warning could result in severe injury or death This tool is intended fo...

Page 5: ...ications Crimping Tool Length 552 mm 21 75 Width 74 mm 2 9 Mass Weight 6 1 kg 13 4 lb Hydraulic Oil 50 ml 0 1 pint biodegradable hydraulic fluid Crimping Capacities Crimping Range 8 AWG to 750 kcmil C...

Page 6: ...button on the C head and slide one of the die halves into the jaw Release the button and slide the die half until the retainer snaps and locks the die into place 4 Press the release button on the ram...

Page 7: ...0 kcmil Red 2 KA12 300 22124 300 kcmil Blue 2 KA12 350 22125 350 kcmil Brown 2 KA12 400 22126 400 kcmil Green 3 KA12 500 22127 500 kcmil Pink 3 KA12 600 22128 600 kcmil Black 3 KA12 750 22129 750 kcmi...

Page 8: ...eparately 1 Insert the test dies into the tool refer to steps 3 and 4 under Operation in this manual Position the load cell so that the load cell piston is centered between the two test dies 2 Pump th...

Page 9: ...1240C Hydraulic Crimping Tools Greenlee Tools Inc 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 9 17 5 49 24 29 4 3 25 1 30 11 12 20 2 14 16 50 9 7 6 26 28 23 35 39 22 26 8 48 18 10 13 36 15...

Page 10: ...c Crimping Tools Greenlee Tools inc 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 10 Illustration 203 202 201 200 204 10 2 10 3 10 7 10 6 10 4 10 5 10 8 11 4 11 2 11 1 12 0 12 3 11 5 12 5 12...

Page 11: ...50058789 Reservoir plug 1 17 50063421 Grip 25 mm 1 18 52060035 Grip 1 20 O ring 1 22 O ring 1 23 O ring 1 24 Copper washer 1 25 50109308 Threaded bushing 1 26 50109162 Threaded bushing 2 28 52046667...

Page 12: ...1 203 50067796 Piston 1 204 52031411 Cylinder tube 1 50065025 Decal ID and warning 50112171 Decal connector compatibility 50067044 Carrying case 52055068 Wrench bushing 52057878 Biodegradable hydraul...

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