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INSTRUCTION MANUAL

99931036  REV 5

© 2011 Greenlee Textron Inc.

7/11

Read

 and 

understand

 all of the instructions and 

safety information in this manual before operating 

or servicing this tool.

Register this product at www.greenlee.com

Chain Saws

HPS513 (49565)

HCS816 (49566)
HCS820 (49603)

Serial Codes FZH, FZJ, and GAM

Summary of Contents for Fairmont HCS816

Page 1: ...n Inc 7 11 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com Chain Saws HPS513 49565 H...

Page 2: ...its products Super Spool is a trademark of Greenlee Textron Loctite and 242 are registered trademarks of Loctite Corporation KEEP THIS MANUAL Table of Contents Description 2 Safety 2 Purpose of this...

Page 3: ...ve hoses and proper personal protective equipment Failure to observe this warning could result in severe injury or death Skin injection hazard Oil under pressure easily punctures skin causing serious...

Page 4: ...up can result in serious injury Keep the handles clean dry and free of hydraulic fluid Maintain a firm grip on tool using both hands with thumbs and fingers encircling the handles at all times Serious...

Page 5: ...hoses with care to prevent skin contact with hydraulic oil In case of accidental skin contact with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precauti...

Page 6: ...ification 1 2 3 4 5 6 9 7 14 13 12 1 2 5 6 3 4 8 10 11 7 9 12 14 Parts of the Chain Saws 1 Bar 2 Chain 3 Shroud 4 Front Handle 5 Control Handle 6 Trigger Actuator 7 Trigger 8 Trigger Spool 9 Lower Han...

Page 7: ...10 Micron nominal Pressure Relief Setting 138 bar 2000 psi Back Pressure Maximum 13 8 bar 200 psi 13 8 bar 200 psi is the maximum agreed stan dard back pressure for the HTMA Hydraulic Tool Manufacture...

Page 8: ...can occur when the blade at the bottom of the bar is doing the cutting If the blade is suddenly pinched in the cut or if it contacts a foreign object such as a nail the saw may be suddenly and forcef...

Page 9: ...time Be aware that small diameter limbs or branches are more likely to catch the blade causing pull in or kickback Figure 6 Verify that the chain is sharp and properly tensioned Do not allow the guide...

Page 10: ...doesn t fall into a roadway strike a nearby building contact nearby power lines etc If the tree is on an incline work uphill from the fall path A tree or branch might tend to bounce or roll downhill P...

Page 11: ...inches above the bottom of the notch Keeping two escape routes in mind proceed with the felling cut Do not cut completely through leave approximately 1 10 of the diameter of the trunk to act as a hin...

Page 12: ...t plate Figure 13 1 1 1 2 2 2 2 1 3 3 3 3 4 Set the handle to the new handle orientation Position 1 Horizontal Position 2 30 Position 3 60 5 Apply a small amount of thread locking and sealing compound...

Page 13: ...Quick Couplers Adapters and Hoses Hose Connections Tool Port Identification One of three methods is used to identify the pressure and tank ports of Greenlee Utility tools Match your tool to this table...

Page 14: ...use Use care when handling the saw Hot surfaces can cause serious burns Failure to observe this warning could result in severe injury or death Before operating the saw read and understand the followin...

Page 15: ...in injury Check the operation of the automatic oiler fre quently Refer to Checking and Setting the Automatic Chain Oiler in this manual Check the chain frequently for proper tension and sharpness Ten...

Page 16: ...ace if necessary 5 Install dust caps over the hydraulic ports when the tool is disconnected Monthly 1 Perform a thorough inspection of the hydraulic hoses and fittings as described in publication 9993...

Page 17: ...ing Chain Tension Figure 18 Proper Chain Tension Approx 4 4 Newtons 2 lb Approx 3 2 mm 1 8 Adjusting Chain Tension 1 Loosen the two bar flange nuts 2 Turn the saw chain tension adjusting screw until t...

Page 18: ...if worn or damaged Refer to Figure 20 6 Use the mark made in Step 1 to install the bar upside down so that the bar will wear evenly 7 Install the chain as shown in Figure 21 Adjust the tension of the...

Page 19: ...e Size HPS513 50433709 325 058 85 60 30 10 025 3 16 HCS816 50419600 3 8 050 60 60 25 10 025 7 32 HCS820 90551915 3 8 050 60 60 25 10 025 7 32 Saw Chain Pitch Refer to Figure A Pitch refers to the saw...

Page 20: ...s important for maximum perfor mance throughout the saw chain s life as well as for protection against kickback Figure 23 Rounding Off Depth Gauges Filing Cutters General 1 Refer to Figure 24 Support...

Page 21: ...orrect hydraulic fluid viscosity Use hydraulic fluid with the correct viscosity Refer to the Specifications section Tool operates slowly or erratically Hydraulic fluid cold Allow fluid to warm to the...

Page 22: ...Saw Chain and Bar Maintenance If excessively worn replace guide bar Tool feels hot Hydraulic fluid level low Check the fluid level Check system for leaks Incorrect hydraulic fluid viscosity Use hydrau...

Page 23: ...SA 815 397 7070 23 HPS513 HCS816 HCS820 Chain Saws Illustration 56 55 60 62 54 39 43 38 37 21 10 19 9 18 17 16 15 14 13 31 22 24 23 25 27 26 23 24 29 28 11 4 12 1 43 2 57 3 36 35 40 52 45 44 48 47 46...

Page 24: ...20 x 1 00 socket head 8 22 40412 50404124 Cap motor includes 2 of item 24 1 23 41596 50415960 Pin dowel 250 x 500 2 24 41591 50415911 Bearing needle 439 x 625 x 500 4 25 Gasket 2 09 x 3 09 x 0015 1 26...

Page 25: ...50494619 Dog adjustment 1 60 55139 90551397 Screw 10 24 x 2 00 fillister head 1 61 49414 50494147 Catcher chain 1 62 Screw cap 1 4 20 x 88 button head 1 40305 50403054 12 hose assembly 9 16 18 thrd 1...

Page 26: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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