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4

Model PV

e

 Heat Recovery Unit

Lifting

Installation Stages

Once the PVe Heat Recovery Ventilator is delivered 
to the jobsite, the actual installation occurs in several 
distinct stages.
1. 

Installation location

 must be carefully considered. 

Service clearances needed for later maintenance 
of the unit must be taken into consideration, 
access to Return Air and Discharge Air ducting 
must be anticipated. And structural support 
of the unit must be taken into consideration. 
See appropriate sections of this manual for 
further information. If electric wiring is going 
to be brought into the cabinet from beneath 
(recommended), preparations for that step must 
be taken during the planning stage. If possible, a 
GKD curb should be installed prior to installation 
of roofing materials so that flashing can be run up 
the sides of the curb.

2. 

Hoisting the cabinet

 can be accomplished with 

either a crane or a fork lift. If a forklift is used, the 
forks must extend all the way through the cabinet 
and project from the far side. The forks should 
be padded with a layer of ¼-inch thick plywood 
or other suitable material. If a forklift is used, the 
cabinet cannot be lowered directly onto the GKD 
curb unit because the forks will be in the way. It 
will be necessary to set the unit onto appropriate 
dunnage for final lowering after the forks are 
removed.

 

If a crane is used, hoisting points are provided at 
each corner of the cabinet. Small, padded hooks 
must be inserted into the hoisting points. There 
is very little internal clearance inside the cabinet 
base and the use of large lifting hooks will either 
dig into the cabinet structure or else interfere with 
the seating of the cabinet on the GKD curb.

2. 

Physical installation

 of the unit should be 

completed prior to installation of electrical wiring. 
Condensate drains should be connected and if 
necessary, heat strips installed on the drains to 
prevent freezing of the traps. A final check should 
be made to ensure that the unit has been installed 
level by using the bottom of the cabinet as a 
reference, not the top (the cabinet roof is sloped 
to the rear). Ensure that all ductwork has been 
properly and permanently assembled.

3. 

Prior to wiring

 the unit, installer should verify that 

all optional accessories are accounted for. Verify 
that electric components such as motors are rated 
properly for the voltage actually being used. Note 
that some of the illustrations and pictures used in 
this manual show the use of three phase power 
and if the user actually has single phase power, 
there will be minor variations present. The unit 
should be wired according to the supplied wiring 
diagrams and Best Practices. Careful testing 
and balancing of the power source should be 
accomplished at this time.

Lifting with a Crane

  1.  Before lifting, be sure that all shipping material 

has been removed from unit.

  2.  To assist in determining rigging requirements, 

weights are shown below.

  3.  Unit must be lifted by simultaneously hoisting 

at all four corner lifting points provided on base 
structure, ensuring proper load distribution and 
support at each corner.

  4.  Rigger to use suitable mating hardware to attach 

to unit corner lifting points.

  5.  Spreader bar(s) must 

span the unit to 
prevent damage to 
the cabinet by the lift 
cables.

  6.  Always test-lift the 

unit to check for 
proper balance 
and rigging before 
hoisting to desired 
location.

  7.  Never lift units by weatherhoods. 
  8.  Never lift units in windy conditions.
  9.  Preparation of curb and roof openings should be 

completed prior to lifting the unit and setting on 
the curb.

The weights shown are a 
worst case scenario based 
on the sheet metal and 
component weights for 
the unit. These weights 
include sheet metal weights 
added together with the 
largest motors, blowers and 
accessories for the units.

Lifting with a Forklift

Unit base rail includes forklift lifting locations. Use 
weights shown to determine forklift size requirements.

Unit Weights (lbs.)

Model

Approx. 

Weight

PVe-20

1300

PVe-35

1600

PVe-45

2100

PVe-55

2700

Forklift lifting 

points

Crane hoisting points 

(typical)

Summary of Contents for PVE-20

Page 1: ...as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 All moving parts must be free to rotate without striking...

Page 2: ...rect quantity of each item have been received If any items are missing report shortages to your local representative to arrange for obtaining missing parts Sometimes it is not possible that all items...

Page 3: ...t exchanger transfers energy from the exhaust air to the incoming outdoor air When used in the cooling mode heat energy is transferred from incoming outdoor air to the exhaust air Simply put this unit...

Page 4: ...check should be made to ensure that the unit has been installed level by using the bottom of the cabinet as a reference not the top the cabinet roof is sloped to the rear Ensure that all ductwork has...

Page 5: ...920 36 920 60 1530 PVe 45 60 1530 36 920 36 920 60 1530 PVe 55 72 1830 36 920 36 920 60 1530 All dimensions are shown in inches millimeters The weatherhoods include 2 inch aluminum mesh filters that a...

Page 6: ...5 PVe 35 99 4 44 6 216 PVe 45 105 9 56 3 261 PVe 55 111 7 71 3 316 All dimensions are shown in inches Curb Cap Details for Factory Supplied Roof Curbs Ductwork Connections Examples of poor and good fa...

Page 7: ...clearance for installation of water drain traps Rails should be designed to handle the weight of the PVe unit taking into consideration weight per square inch on bearing surfaces Rails should be posi...

Page 8: ...outdoor air from being pulled into the cabinet and consequently causing overfilling of the drain pans or misting of PVe components To ensure the drain trap works properly the trap height must account...

Page 9: ...Measure and record each supply leg voltage at all line disconnect switches Readings must fall within the allowable range on the rating plate Voltage Imbalance In a 3 phase system excessive voltage im...

Page 10: ...er warms the outdoor air prior to being drawn through the PVe plate heat exchanger Electric heaters are available in 208 230 or 460 VAC Refer to heater nameplate for voltage rating Preheaters If an op...

Page 11: ...frost control is only initiated during a real frost condition Field wiring of a light or other alarm between 6 C in the control center will notify personnel when unit is in frost control mode refer to...

Page 12: ...ting or multispeed control of the blowers One VFD is provided for each blower supply air and exhaust The VFD s provided are either Yaskawa model V1000 or J1000 Refer to the tables in this section for...

Page 13: ...otor FLA Motor FLA H1 04 Multfunction Input Sel 4 Terminal S4 3 3 H1 05 Multifunction Input Sel 5 Terminal S5 4 4 H1 06 Multifunction Input Sel 6 Terminal S6 5 NA H3 10 A2 Not Used F NA A1 01 Access L...

Page 14: ...led wiring diagram located within the control panel This diagram illustrates typical factory wiring and also illustrates circuits that must be field wired Included with this drawing are 1 variable fre...

Page 15: ...wer goes off Open the filter compartment and remove the obstructing material Replace the door and check to make sure that you do not have power at the alert signal leads The unit is now ready for oper...

Page 16: ...remote panel is a series of junction boxes ganged together and includes a stainless steel faceplate The remote panel is available with a number of different alarm lights and switches to control the u...

Page 17: ...abels Terminal Strip Labels EF A Exhaust Fan Amps OAF A Supply Fan Amps Sensors Mounted by Factory Factory mounted temperature pressure and current sensors are available in the locations indicated on...

Page 18: ...ber ________________________________ Pre Start Up Checklist check as items are completed o Disconnect and lock out all power switches o Remove any foreign objects that are located in the energy recove...

Page 19: ...o OA Dirty Filter Sensor Yes No N A Yes No EA Dirty Filter Sensor Yes No N A Yes No CO2 Sensor Yes No N A Yes No Service Outlet Yes No N A Yes No Vapor Tight Lights Yes No N A Yes No Remote Control Pa...

Page 20: ...cessary belt wear noise vibration and power loss Motor and drive shafts must be parallel and pulleys in line see diagrams in this section Belt Drive Installation 1 Remove the protective coating from t...

Page 21: ...rrective actions If observation cannot locate the source of vibration a qualified technician using vibration analysis equipment should be consulted If the problem is wheel unbalance in place balancing...

Page 22: ...are various optional motorized dampers and sensors that may also be found in the unit The heart of the PVe unit is the Plate Heat Exchanger and this is the component that actually accomplishes heat e...

Page 23: ...assists proper motor cooling Never wash down motor with high pressure spray Greasing of motors is only intended when fittings are provided Many fractional motors are permanently lubricated for life a...

Page 24: ...requency of cleaning depends upon the cleanliness of the incoming air These filters should be cleaned prior to start up Clean filters by rinsing with a mild detergent in warm water Internal Filter Mai...

Page 25: ...ture is decreased by the transfer of energy from the cooler drier exhaust air via the aluminum heat exchanger The preconditioned air is typically mixed with return air going back to the air handler fo...

Page 26: ...low prior to contacting the factory please determine the following information Airflow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with...

Page 27: ...ed Static pressures are higher or lower than design If higher ductwork should be improved If lower fan rpm should be lower Blower rotation is incorrect Check rotation and reverse if necessary Motor vo...

Page 28: ...haft Bearings Replace defective bearing s Lubricate bearings Tighten collars and fasteners Wheel out of balance Replace or rebalance Loose wheel on shaft Tighten wheel setscrew Loose motor or blower s...

Page 29: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 30: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 31: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 32: ...nsible for any removal or installation costs As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Phone 715 359 6171 Fax 715 355...

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