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3

Model PV

e

 Heat Recovery Unit

Table of Contents

Basic Operation

 .   .   .   .   .   .   .   .   .   .   .   .   .   .   3

Installation

  Supplemental Installation, Operation and 

Maintenance Manuals   .   .   .   .   .   .   .   .   .   .   .   3

  Installation .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   3
  Installation Stages .   .   .   .   .   .   .   .   .   .   .   .   .   4
  Lifting with a Crane or Forklift  .   .   .   .   .   .   .   .   4

Roof Curb and Rail Mounting

  Recommended Roof Opening  .   .   .   .   .   .   .   .   4
  Service Clearances    .   .   .   .   .   .   .   .   .   .   .   .   5
  Roof Curb Mounting  .   .   .   .   .   .   .   .   .   .   .   .   6
  Curb Dimensions and Weights .   .   .   .   .   .   .   .   6
   Ductwork Connections .   .   .   .   .   .   .   .   .   .   .   6
  Rail Mounting / Layout  .   .   .   .   .   .   .   .   .   .   .   7

Access Panel Description and Location

    .   .   .   7

Dimensional Data

  .   .   .   .   .   .   .   .   .   .   .   .   .   8

Drain Trap   .    .    .    .    .    .    .    .    .    .    .    .    .    .    . 8
Electrical Information
 

General Electrical Information  .   .   .   .   .   .   .   .   9

  Control Center Components .   .   .   .   .   .   .   .   .  10
  Electric Heater Application/Operation .   .   .   .   .  10

Optional Accessories

  Frost Control Application/Operation    .   .   .   .   .  11
  Economizer Application/Operation  .   .   .   .   .   .  11
  Variable Frequency Drives and Wiring .   .   .   . 12-13
  Typical Wiring Diagram .   .   .   .   .   .   .   .   .   .   .  14
  Sensors and Lights    .   .   .   .   .   .   .   .   .   .   .   .  15
  Remote Control Panel and Wiring    .   .   .   .   .   .  16
  Sensors Mounted by Factory    .   .   .   .   .   .   .   .  17

Sequence of Operation
Start-Up

  General Start-Up Information   .   .   .   .   .   .   .   . 18
  Optional Accessories    .   .   .   .   .   .   .   .   .   .   .  19
  Unit Start-Up, Fans    .   .   .   .   .   .   .   .   .   .   20-21

Routine Maintenance Checklist

  Overview.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 22
  General   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 23
  Fan Belts.   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 23
  Fan Motors .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 23
  Fan Wheel and Fasteners .   .   .   .   .   .   .   .   .   . 24
  Fan Bearings  .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 24
  Filters .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 24
  Door Seal Maintenance .   .   .   .   .   .   .   .   .   .   . 24

Parts List

 .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 25

Sequence of Operation

.   .   .   .   .   .   .   .   .   .   . 25

Troubleshooting – Airflow

.   .   .   .   .   .   .   .   .   . 26

Troubleshooting – Unit

 .   .   .   .   .   .   .   .   .   .27-28

Maintenance Log

    .   .   .   .   .   .   .   .   .   .   .   29-31

Warranty

  .   .   .   .   .   .   .   .   .   .   .   .   .    Backcover

Basic Operation

The PVe brings in fresh outdoor air and removes stale 
exhaust air from the building. Prior to discharging 
the exhaust air, the plate heat exchanger transfers 
energy from the exhaust air to the incoming outdoor 
air. When used in the cooling mode, heat energy is 
transferred from incoming outdoor air to the exhaust 
air. Simply put, this unit preconditions the outdoor air 
to save money on heating and cooling costs.

Installation

The system design and installation should follow 
accepted industry practice, such as described in the 
ASHRAE Handbook.
Adequate space should be left around the unit for 
filter replacement and maintenance. Sufficient space 
should be provided on the side of the unit for routine 
service and component removal should that become 
necessary.
See Service Clearances and Access Panel Description 
sections for more details.

Supplemental Installation, 

Operation and Maintenance 

Manuals

Refer to the following Installation, Operation and 
Maintenance Manuals for additional details:
Part #462844 — Exhaust Weatherhood
Additional manuals are available for each accessory 
used in the PVe. These additional manuals are 
provided by the respective manufacturers and are 
included with unit shipment.

WARNING

All factory provided hoisting and fork lifting points 
must be used when lifting the unit. When rigging for 
hoisting with a crane, spreader bars must be used. 
Failure to comply with this safety precaution could 
result in property damage, serious injury or death. 
See 

Installation Stages

 for additional details.

Plate

Heat 

Exchanger

Cooling

Coil

Heating

Coil

RELIEF AIR

RESTROOM

EXHAUST AIR

SUPPLY AIR

OUTDOOR AIR UNIT (OA unit)

WITH HEAT RECOVERY

AIR HANDLING

UNIT (AHU)

72°F

50%

72°F

50%

ZONE 1

ZONE 2

OUTDOOR

AIR

Exhaust

Fan

AHU

Cooling

Coil

Heating

Coil

RETURN DUCT

OUTDOOR

AIR

SUPPLY DUCT

SIDE VIEW

Summary of Contents for PVE-20

Page 1: ...as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 All moving parts must be free to rotate without striking...

Page 2: ...rect quantity of each item have been received If any items are missing report shortages to your local representative to arrange for obtaining missing parts Sometimes it is not possible that all items...

Page 3: ...t exchanger transfers energy from the exhaust air to the incoming outdoor air When used in the cooling mode heat energy is transferred from incoming outdoor air to the exhaust air Simply put this unit...

Page 4: ...check should be made to ensure that the unit has been installed level by using the bottom of the cabinet as a reference not the top the cabinet roof is sloped to the rear Ensure that all ductwork has...

Page 5: ...920 36 920 60 1530 PVe 45 60 1530 36 920 36 920 60 1530 PVe 55 72 1830 36 920 36 920 60 1530 All dimensions are shown in inches millimeters The weatherhoods include 2 inch aluminum mesh filters that a...

Page 6: ...5 PVe 35 99 4 44 6 216 PVe 45 105 9 56 3 261 PVe 55 111 7 71 3 316 All dimensions are shown in inches Curb Cap Details for Factory Supplied Roof Curbs Ductwork Connections Examples of poor and good fa...

Page 7: ...clearance for installation of water drain traps Rails should be designed to handle the weight of the PVe unit taking into consideration weight per square inch on bearing surfaces Rails should be posi...

Page 8: ...outdoor air from being pulled into the cabinet and consequently causing overfilling of the drain pans or misting of PVe components To ensure the drain trap works properly the trap height must account...

Page 9: ...Measure and record each supply leg voltage at all line disconnect switches Readings must fall within the allowable range on the rating plate Voltage Imbalance In a 3 phase system excessive voltage im...

Page 10: ...er warms the outdoor air prior to being drawn through the PVe plate heat exchanger Electric heaters are available in 208 230 or 460 VAC Refer to heater nameplate for voltage rating Preheaters If an op...

Page 11: ...frost control is only initiated during a real frost condition Field wiring of a light or other alarm between 6 C in the control center will notify personnel when unit is in frost control mode refer to...

Page 12: ...ting or multispeed control of the blowers One VFD is provided for each blower supply air and exhaust The VFD s provided are either Yaskawa model V1000 or J1000 Refer to the tables in this section for...

Page 13: ...otor FLA Motor FLA H1 04 Multfunction Input Sel 4 Terminal S4 3 3 H1 05 Multifunction Input Sel 5 Terminal S5 4 4 H1 06 Multifunction Input Sel 6 Terminal S6 5 NA H3 10 A2 Not Used F NA A1 01 Access L...

Page 14: ...led wiring diagram located within the control panel This diagram illustrates typical factory wiring and also illustrates circuits that must be field wired Included with this drawing are 1 variable fre...

Page 15: ...wer goes off Open the filter compartment and remove the obstructing material Replace the door and check to make sure that you do not have power at the alert signal leads The unit is now ready for oper...

Page 16: ...remote panel is a series of junction boxes ganged together and includes a stainless steel faceplate The remote panel is available with a number of different alarm lights and switches to control the u...

Page 17: ...abels Terminal Strip Labels EF A Exhaust Fan Amps OAF A Supply Fan Amps Sensors Mounted by Factory Factory mounted temperature pressure and current sensors are available in the locations indicated on...

Page 18: ...ber ________________________________ Pre Start Up Checklist check as items are completed o Disconnect and lock out all power switches o Remove any foreign objects that are located in the energy recove...

Page 19: ...o OA Dirty Filter Sensor Yes No N A Yes No EA Dirty Filter Sensor Yes No N A Yes No CO2 Sensor Yes No N A Yes No Service Outlet Yes No N A Yes No Vapor Tight Lights Yes No N A Yes No Remote Control Pa...

Page 20: ...cessary belt wear noise vibration and power loss Motor and drive shafts must be parallel and pulleys in line see diagrams in this section Belt Drive Installation 1 Remove the protective coating from t...

Page 21: ...rrective actions If observation cannot locate the source of vibration a qualified technician using vibration analysis equipment should be consulted If the problem is wheel unbalance in place balancing...

Page 22: ...are various optional motorized dampers and sensors that may also be found in the unit The heart of the PVe unit is the Plate Heat Exchanger and this is the component that actually accomplishes heat e...

Page 23: ...assists proper motor cooling Never wash down motor with high pressure spray Greasing of motors is only intended when fittings are provided Many fractional motors are permanently lubricated for life a...

Page 24: ...requency of cleaning depends upon the cleanliness of the incoming air These filters should be cleaned prior to start up Clean filters by rinsing with a mild detergent in warm water Internal Filter Mai...

Page 25: ...ture is decreased by the transfer of energy from the cooler drier exhaust air via the aluminum heat exchanger The preconditioned air is typically mixed with return air going back to the air handler fo...

Page 26: ...low prior to contacting the factory please determine the following information Airflow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with...

Page 27: ...ed Static pressures are higher or lower than design If higher ductwork should be improved If lower fan rpm should be lower Blower rotation is incorrect Check rotation and reverse if necessary Motor vo...

Page 28: ...haft Bearings Replace defective bearing s Lubricate bearings Tighten collars and fasteners Wheel out of balance Replace or rebalance Loose wheel on shaft Tighten wheel setscrew Loose motor or blower s...

Page 29: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 30: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 31: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 32: ...nsible for any removal or installation costs As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Phone 715 359 6171 Fax 715 355...

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