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20

Model PV

e

 Heat Recovery Unit

Unit Start-Up

Refer to Parts List section for component locations.

Fans

The PVe models contain two 
forward curved (supply & 
exhaust) fans. These forward 
curved fans should be checked 
for free rotation. If any binding 
occurs, check for concealed 
damage and foreign objects 
in the fan housing. Be sure to 
check the belt drives per the 
start-up recommendations in 
the following section.

CAUTION

When operating conditions of the fan are to be 
changed (speed, pressure, temperature, etc.), 
consult Greenheck to determine if the unit can 
operate safely at the new conditions.

5.  Place belts over sheaves. Do not pry or force 

belts, as this could result in damage to the cords 
in the belts.

6.   With the fan off, adjust the belt tension by moving 

the motor base. (See belt tensioning procedures in 
the Routine Maintenance section of this manual). 
When in operation, the tight side of the belts 
should be in a straight line from sheave to sheave 
with a slight bow on the slack side.

Fan Performance Modifications

Due to job specification revisions, it may be 
necessary to adjust or change the sheave or pulley to 
obtain the desired airflow at the time of installation. 
Start-up technician must check blower amperage 
to ensure that the amperage listed on the motor 
nameplate is not exceeded. Amperage to be tested 
with access doors closed and ductwork installed.

Fan Belt Drives

The fan belt drive components, when supplied by 
Greenheck, have been carefully selected for the 
unit’s specific operating condition. Utilizing different 
components than those supplied could result in 
unsafe operating conditions which may cause 
personal injury or failure of the following components:
  • Fan Shaft 

•  Bearings 

• Motor

  • Fan Wheel 

•  Belt

Tighten all fasteners and set screws securely and 
realign drive pulleys after adjustment. Check pulleys 
and belts for proper alignment to avoid unnecessary 
belt wear, noise, vibration and power loss. Motor and 
drive shafts must be parallel and pulleys in line (see 
diagrams in this section).

Belt Drive Installation

1.  Remove the protective coating from the end of 

the fan shaft and assure that it is free of nicks and 
burrs.

2.  Check fan and motor shafts for 

parallel and angular alignment.

3.  Slide sheaves on shafts. Do not 

drive sheaves on as this may 
result in bearing damage.

4.  Align fan and motor sheaves 

with a straight-edge or 
string and tighten.

Belt Span

Deflection = 

Belt Span

                           64

WRONG

WRONG

WRONG

CORRECT

WRONG

WRONG

WRONG

CORRECT

FAN 

MOTOR 

FAN 

MOTOR

Forward Curved 

Exhaust Fan

Direction of Fan Wheel Rotation

Blower access is labeled on unit. Check for proper 
wheel rotation by momentarily energizing the fan. 
Rotation is determined by viewing the wheel from the 
drive side and should match the rotation decal affixed 
to the fan housing (see Rotation Direction figures). 
If the wheel is rotating the wrong way, direction can 
be reversed by interchanging any two of the three 
electrical leads. 

Check for unusual noise, vibration, or 

overheating of bearings. Refer to the Troubleshooting 
section of this manual if a problem develops.

Fan RPM

Supply fan and exhaust fan will have an adjustable 
motor pulley (on 15 HP and below) preset at the 
factory to the customer specified RPM. Fan speed 
can be increased or decreased by adjusting the pitch 
diameter of the motor pulley. Multigroove variable 
pitch pulleys must be adjusted an equal number 
of turns open or closed. Any increase in fan speed 
represents a substantial increase in load on the 
motor. Always check the motor amperage reading 
and compare it to the amperage rating shown on the 
motor nameplate when changing fan RPM. All access 
doors must be installed except the control center 
door. 

Do not operate units with access doors open or 

without proper ductwork in place as the fan motors 
will overload.

R

ot

ati

on

R

o

ta

tio

n

Rotation

Rotation

Backward Inclined

Forward Curved

Airflow

Airflow

R

ot

ati

on

R

o

ta

tio

n

Rotation

Rotation

Backward Inclined

Forward Curved

Airflow

Airflow

Summary of Contents for PVE-20

Page 1: ...as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 All moving parts must be free to rotate without striking...

Page 2: ...rect quantity of each item have been received If any items are missing report shortages to your local representative to arrange for obtaining missing parts Sometimes it is not possible that all items...

Page 3: ...t exchanger transfers energy from the exhaust air to the incoming outdoor air When used in the cooling mode heat energy is transferred from incoming outdoor air to the exhaust air Simply put this unit...

Page 4: ...check should be made to ensure that the unit has been installed level by using the bottom of the cabinet as a reference not the top the cabinet roof is sloped to the rear Ensure that all ductwork has...

Page 5: ...920 36 920 60 1530 PVe 45 60 1530 36 920 36 920 60 1530 PVe 55 72 1830 36 920 36 920 60 1530 All dimensions are shown in inches millimeters The weatherhoods include 2 inch aluminum mesh filters that a...

Page 6: ...5 PVe 35 99 4 44 6 216 PVe 45 105 9 56 3 261 PVe 55 111 7 71 3 316 All dimensions are shown in inches Curb Cap Details for Factory Supplied Roof Curbs Ductwork Connections Examples of poor and good fa...

Page 7: ...clearance for installation of water drain traps Rails should be designed to handle the weight of the PVe unit taking into consideration weight per square inch on bearing surfaces Rails should be posi...

Page 8: ...outdoor air from being pulled into the cabinet and consequently causing overfilling of the drain pans or misting of PVe components To ensure the drain trap works properly the trap height must account...

Page 9: ...Measure and record each supply leg voltage at all line disconnect switches Readings must fall within the allowable range on the rating plate Voltage Imbalance In a 3 phase system excessive voltage im...

Page 10: ...er warms the outdoor air prior to being drawn through the PVe plate heat exchanger Electric heaters are available in 208 230 or 460 VAC Refer to heater nameplate for voltage rating Preheaters If an op...

Page 11: ...frost control is only initiated during a real frost condition Field wiring of a light or other alarm between 6 C in the control center will notify personnel when unit is in frost control mode refer to...

Page 12: ...ting or multispeed control of the blowers One VFD is provided for each blower supply air and exhaust The VFD s provided are either Yaskawa model V1000 or J1000 Refer to the tables in this section for...

Page 13: ...otor FLA Motor FLA H1 04 Multfunction Input Sel 4 Terminal S4 3 3 H1 05 Multifunction Input Sel 5 Terminal S5 4 4 H1 06 Multifunction Input Sel 6 Terminal S6 5 NA H3 10 A2 Not Used F NA A1 01 Access L...

Page 14: ...led wiring diagram located within the control panel This diagram illustrates typical factory wiring and also illustrates circuits that must be field wired Included with this drawing are 1 variable fre...

Page 15: ...wer goes off Open the filter compartment and remove the obstructing material Replace the door and check to make sure that you do not have power at the alert signal leads The unit is now ready for oper...

Page 16: ...remote panel is a series of junction boxes ganged together and includes a stainless steel faceplate The remote panel is available with a number of different alarm lights and switches to control the u...

Page 17: ...abels Terminal Strip Labels EF A Exhaust Fan Amps OAF A Supply Fan Amps Sensors Mounted by Factory Factory mounted temperature pressure and current sensors are available in the locations indicated on...

Page 18: ...ber ________________________________ Pre Start Up Checklist check as items are completed o Disconnect and lock out all power switches o Remove any foreign objects that are located in the energy recove...

Page 19: ...o OA Dirty Filter Sensor Yes No N A Yes No EA Dirty Filter Sensor Yes No N A Yes No CO2 Sensor Yes No N A Yes No Service Outlet Yes No N A Yes No Vapor Tight Lights Yes No N A Yes No Remote Control Pa...

Page 20: ...cessary belt wear noise vibration and power loss Motor and drive shafts must be parallel and pulleys in line see diagrams in this section Belt Drive Installation 1 Remove the protective coating from t...

Page 21: ...rrective actions If observation cannot locate the source of vibration a qualified technician using vibration analysis equipment should be consulted If the problem is wheel unbalance in place balancing...

Page 22: ...are various optional motorized dampers and sensors that may also be found in the unit The heart of the PVe unit is the Plate Heat Exchanger and this is the component that actually accomplishes heat e...

Page 23: ...assists proper motor cooling Never wash down motor with high pressure spray Greasing of motors is only intended when fittings are provided Many fractional motors are permanently lubricated for life a...

Page 24: ...requency of cleaning depends upon the cleanliness of the incoming air These filters should be cleaned prior to start up Clean filters by rinsing with a mild detergent in warm water Internal Filter Mai...

Page 25: ...ture is decreased by the transfer of energy from the cooler drier exhaust air via the aluminum heat exchanger The preconditioned air is typically mixed with return air going back to the air handler fo...

Page 26: ...low prior to contacting the factory please determine the following information Airflow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with...

Page 27: ...ed Static pressures are higher or lower than design If higher ductwork should be improved If lower fan rpm should be lower Blower rotation is incorrect Check rotation and reverse if necessary Motor vo...

Page 28: ...haft Bearings Replace defective bearing s Lubricate bearings Tighten collars and fasteners Wheel out of balance Replace or rebalance Loose wheel on shaft Tighten wheel setscrew Loose motor or blower s...

Page 29: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 30: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 31: ..._______________________ _________________________________________________ _________________________________________________ Date___________________ Time______________ AM PM Notes _____________________...

Page 32: ...nsible for any removal or installation costs As a result of our commitment to continuous improvement Greenheck reserves the right to change specifications without notice Phone 715 359 6171 Fax 715 355...

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