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Energy Core Ventilator

17

®

Frost Control Test Procedure
Timed Exhaust

1.  Remove power from unit.
2.  Jumper the temperature indicating sensor in the unit 

control center. Thermostat controller has a pre-set 
temperature of 36ºF. 

3.  Turn dial on the thermostat TS1 to highest 

temperature setting (130ºF).

4.  Add power to the unit. Blower 

should cycle on for 30 minutes, 
then turn off for 5 minutes.

5.  Remove power from unit and 

remove jumpers that were 
placed. Reset timer settings.

 

•   T1

 timer setting set to 

5

 and 

timer scale set to 

10m

 for 5 

minutes of blower off time.

 

•   T2

 timer setting set to 

5

 and 

timer scale set to 

1h

 for 30 

minutes of blower on time.

Electric Preheat

1.  Remove power from unit.
2.  Place wire jumper between terminal R and G.
3.  Turn dial on the thermostat TS1 to highest 

temperature setting.

4.  Apply power to unit. Preheater should turn on.
5.  Remove power from unit, if applicable remove wire 

jumper placed between R and terminal G, and turn 
dial on thermostat TS1 to factory setting (36ºF).

CO2 Proportional Control 
Speed Controller

A carbon dioxide sensor is provided from the factory for 
field mounting OR unit mounting in the space(s) being 
served by the energy recovery unit.  
The ECV-10-VG carbon dioxide sensor is wired to 
the speed controller with default factory settings for 
proportional control of 500 PPM or less CO

= 50% fan 

speed and 1500 PPM or greater CO

2 = 

100% fan speed. 

The blower’s speed proportionally modulates between 
500 and 1500 PPM CO

2

.

Variable Frequency Drive

The ECV-20 and ECV-30 are wired to the Variable 
Frequency Drive (VFD). Refer to the Variable Frequency 
Drive section for control sequence and programming. 

Timer  

Scale

Timer  

Scale

Timer  

Settings

T1

T2

Vari-Green

®

 Electronically 

Commutated (EC) Motor

Features

Soft Start

 – All motors 

feature soft-start technology 
which eliminates inrush 
current at start-up. The 
motors will reliably start at 
any speed setting. 

Overload Protection

 – If the motor becomes 

overloaded, it will automatically reduce its speed until it 
is no longer overloaded. This means that the motor will 
never operate in the “service factor” which is possible 
with many AC motors. 

Locked Rotor Protection

 – If the motor ever 

encounters a locked-rotor scenario, the motor will 
automatically shut itself down. It will try to restart up to 
3 times and if after the 3rd time the motor will still not 
rotate, the motor will not attempt to start again until 
power is cycled.

Thermal Protection

 – The motors will have an internal 

thermal protection which electronically regulates the 
RPM limit until an acceptable temperature is met.

Operation and Wiring

These motors have the ability to accept a plug in 
potentiometer for speed adjustment AND the ability to 
accept a 0-10V signal for remote control.

Motor Potentiometer -

 Turn the dial with your fingers to 

adjust. To increase the speed, rotate the dial clockwise. 
To decrease the speed, rotate the dial counterclockwise. 
Turning the dial full counterclockwise will turn the motor 
off.

0-10 VDC Signal -

 From 0-1.9V, the motor will be off 

and will operate within the 2-10V range. This motor 
does not require 24V power for operation.

Summary of Contents for ECV Series

Page 1: ...plicable Follow the Canadian Electrical Code CEC in Canada 2 All moving parts must be free to rotate without striking or rubbing any stationary objects 3 Unit must be securely and adequately grounded...

Page 2: ...contactor in the air handler closes to start the unit Summer Operation Outdoor air is preconditioned temperature and moisture levels are decreased by the transfer of energy from the cooler drier retu...

Page 3: ...nt condensation Remove any accumulations of dirt water ice or snow and wipe dry before moving to indoor storage To avoid condensation allow cold parts to reach room temperature Leave coverings loose t...

Page 4: ...AIR INTAKE OUTDOOR AIR INTAKE A B C EXHAUST AIR DISCHARGE SUPPLY AIR DISCHARGE NON ELECTRICAL SIDE D G E F Top and Bottom Connections Top and End Connections OUTDOOR AIR INLET A B C EXHAUST AIR DISCH...

Page 5: ...Discharge End Recommended Minimum Recommended Minimum Weatherhood Yes Weatherhood No Weatherhood Yes Weatherhood No ECV 10 30 20 30 No Access Required 33 No Access Required 24 No Access Required ECV...

Page 6: ...r replacement and maintenance Sufficient space should be provided on the side of the unit for routine service and component removal should that become necessary Lifting WARNING All factory provided li...

Page 7: ...et the Unit Lift unit to a point directly above the curb and duct openings Guide unit while lowering to align with duct openings Roof curbs fit inside the unit base Make sure the unit is properly seat...

Page 8: ...52 x 16 6 Recommended duct sizes are based on velocities across the cfm range of each model at approximately 800 feet per minute FPM at minimum airflow and up to 1600 fpm at maximum airflow Recommende...

Page 9: ...em Voltage Supply See voltage use range on the rating plate Measure and record each supply leg voltage at all line disconnect switches Readings must fall within the allowable range on the rating plate...

Page 10: ...to switch Dirty filter light Economizer light Frost control light On Off Auto Switch Indictor Light Wiring Typical Control Center Components 1 Main Disconnect nonfusible lockable 2 Motor Starter Exhau...

Page 11: ...VG reference unit wiring diagram ST2 M1 WHITE T1 T3 SUPPLY FAN MOTOR 15 16 0 10VDC BLACK POT BLACK 2CBL M1 RED RED CLOSED 115 120V OPEN 208 230 277V M2 EXHAUST FAN MOTOR 17 18 0 10VDC POT BLACK RED RE...

Page 12: ...ature and enable the preheater if required If the temperature falls below the set point the electric preheater will turn on Access to the electric preheat is through the outdoor air filter access door...

Page 13: ...Unit Serial Number ________________________________ e g 04C99999 or 10111000 Start Up Date ________________________________ Start Up Personnel Name___________________________ Start Up Company ________...

Page 14: ...thermostat 36 F Differential 2 F Timer Refer to page 17 Economizer Application Operation section Yes No Economizer temperature Set point 65 F Offset 20 F Differential 2 F Yes No Economizer enthalpy S...

Page 15: ...AUTION When operating conditions of the fan are to be changed speed pressure temperature etc consult Greenheck to determine if the unit can operate safely at the new conditions Direction of Fan Wheel...

Page 16: ...CHANGE STORED displays 9 Press enter to return the current menu parameter 10 Press escape to return to the current menu parameter When values are displayed pressing and holding the or button causes t...

Page 17: ...PPM CO2 Variable Frequency Drive The ECV 20 and ECV 30 are wired to the Variable Frequency Drive VFD Refer to the Variable Frequency Drive section for control sequence and programming Timer Scale Time...

Page 18: ...ctory set points refer to Yaskawa VFD instruction manual which can be found online at www drives com MAMBMC RP H1 SC HC S7 S6 S5 S4 S3 S2 S1 MP AC AM AC V A2 A1 PC P2 P1 IG S S R R V1000 MAMBMC AC AM...

Page 19: ...er rectangular panel This will allow access to the supply blower that is located on the control side of the housing Replace panel after service reinstall core support that was removed then reinstall c...

Page 20: ...power to the unit Remove access panel Removing the energy recovery core Once the energy core access doors are removed the core can be pulled from the housing To replace the core reverse the procedure...

Page 21: ...consult the factory Clearing Alarms Once the alarm has been identified and the cause has been removed e g replaced faulty sensor the alarm can be cleared from the display To clear an alarm perform the...

Page 22: ...w prior to contacting the factory please determine the following information Airflow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with SM...

Page 23: ...power too low See specifications and catalog for fan curves to determine if horsepower is sufficient Shorted windings in motor Replace motor Low airflow cfm Unit damper not fully open Adjust damper li...

Page 24: ...Resources Library Literature Greenheck catalog Energy Core Ventilators Model MiniCore and ECV provides additional information describing the equipment fan performance available accessories and specif...

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