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Overhead Ceiling Fans

23

®

  6.  Install the supplied (2) 3/8 in. – 16 x 2-3/4 in. grade 

8 hex bolts into the locknuts attached to the 
downtube. Torque the bolts to a value of 33 ft∙lbf 
(44.75 N∙m).

NOTE: 

The attached locknuts are not visible while the 

VFD is installed on the downtube of the fan.

MOTOR AND HUB ASSEMBLY

DOWNTUBE AND MOUNT ASSEMBLY

3/8 in. - 16 x 2-3/4 in. GRADE 8 HEX BOLT

  7.  Install rear VFD cover to the back of the VFD using 

(4) M4-0.7 x 10mm machine screws.

NOTE: 

The rear VFD cover should be installed with the 

“G” on the Greenheck logo closest to the motor (not 
critical for fan operation).

DOWNTUBE & MOUNT ASSEMBLY

MOTOR & HUB ASSEMBLY

FRONT VFD COVER

REAR VFD COVER

M4 - 0.7 x 10 MACHINE SCREW

Safety Retention Cable Installation

IMPORTANT: 

Do not put excessive tension on the 

safety retention cable during installation. Safety 
retention cable should be taut with only a small amount 
of slack in the cable to ensure proper functioning. Do 
not allow safety retention cable to contact any sharp 
edges.

IMPORTANT: 

Failure to install the safety retention cable 

will result in voiding of the fan warranty. 

Standard Steel Cable Clamp

The following instructions apply to 
standard fan installations. For fans 
that were supplied with optional 
Gripple

®

 hardware, refer to the 

instructions on page 24.
Required Components from  
Bag # 916290:
  •  U-Bolt Steel Cable Clamp (2)
Hardware/Tools Needed (Not Included):
  •  Torque Wrench
  •  7/16 in. Socket and Wrench
  •  Cable Cutters (optional)

  1.  From the top of the downtube, pull the safety 

retention cable until it is taut inside the downtube.

  2.  Wrap the loose end of the safety cable around the 

mounting structure. Cable may be wrapped around 
structure multiple times if length allows. Do not 
allow the cable to come in contact with any sharp 
edges.

  3.  Align the loose end of the safety cable (referred to 

as the dead-end) with the length of cable that is 
wrapped around the mounting structure (referred 
to as the live-end). 

  4.  Attach the dead-end of the safety cable to the live-

end using the supplied 0.188 in. u-bolt steel cable.

IMPORTANT: 

The first steel cable clamp must be 

installed a minimum of 5-1/2 in. away from the dead-
end of the safety cable to ensure proper functioning.

IMPORTANT: 

Steel cable clamps are composed of two 

parts: the u-bolt and the saddle. Steel cable clamps 
must be installed with the u-bolt over the dead-end 
of the safety retention cable and the saddle over the 
live-end of the safety cable. Failure to install steel 
cable clamps in this manner may result in unsafe 
operating conditions. Refer to drawing below for correct 
orientation.

  5.  Pull the dead-end of the safety cable through the 

steel cable clamps to tighten the cable. The cable 
should be pulled taut, leaving only a small amount 
of slack in the cable to ensure proper functioning.

  6.  Tighten the nuts on the steel cable clamps using a 

7/16 in. socket and torque to 54 in∙lbf (6.10 N∙m), 
alternating between nuts until reaching proper 
torque.

  7.  Cut or organize excess safety cable to ensure it 

does not interfere with fan performance. Make 
sure to leave at least 5-1/2 in. of cable between 
the dead-end of the cable and the first steel cable 
clamp to ensure proper functioning.

DOWNTUBE SAFETY CABLE

DOWNTUBE & MOUNT ASSEMBLY

CABLE CLAMP

CABLE CLAMP
SADDLE

CABLE CLAMP U-BOLT

DEAD END

LIVE END

TORQUE TO 54 IN∙LBF

(6.10 N∙m)

5-1/2 IN.

MIN.

Quick Start 

Guide

Gener

al

 

Information

Pr

e-Installation

Mechanical 

Installation

Fir

e System 

Integr

ation

Electrical

 

Installation

Fan
 

Netw

orking

Oper

ation And 

Maintenance

Troubleshooting

Refer

ence

Summary of Contents for AMPLIFY DS

Page 1: ...ed 26 ga CAT 5e cable with a drain wire and must be compliant with ISO 11801 Cable must use shielded RJ45 connectors with a soldered drain and wiring configuration must follow EIA TIA T568B wiring pin...

Page 2: ...re Optional 24 Guy Wire Installation 25 26 Standard Steel Cable Clamp 25 Gripple Hardware Optional 26 Airfoil Blade and Winglet Installation 26 27 Hub Plate Installation 27 LED Light Installation Opti...

Page 3: ...N DOWNTUBE AND MOUNT ASSEMBLY 1 2 in 13 x 1 75 GRADE 8 BOLT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in 13 GRADE 8 BOLT BY OTHERS 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER SQUARE WASHER P...

Page 4: ...R 1 2 in 13 x 1 75 GRADE 8 BOLT 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT 1 2 in WASHER 1 2 in 13 GRADE 8 NYLON LOCKNUT DOWNTUBE MOUNT ASSEMBLY Z PURLIN BY OTHERS S...

Page 5: ...915065 IMPORTANT ELECTRICAL CABLES FROM MOTOR MUST BE ON SAME SIDE AS BLACK PLASTIC VFD COVER CABLES ARE NOT LONG ENOUGH TO REACH CIRCUIT BOARD FROM OPPOSITE SIDE MOTOR MUST BE REMOVED AND ROTATED 180...

Page 6: ...SCREWS TO 96 IN LBF TORQUE TO 25 FT LBF 34 N m TORQUE TO 60 IN LBF 6 8 N m SUPPLIED FIRE RELAY RED WHITE YELLOW NC BLUE COMMON BLACK RED FIRE ALARM CONTROL PANEL RED WHITE FIRE ALARM RELAY INSTALLATIO...

Page 7: ...ST BE FULLY SEATED AND IN PROPER ORIENTATION FOR FAN OPERATION STEP 7 MOTOR CABLE CONNECTION TO VFD RED BLACK WHITE GREEN POWER SOURCE L3 L2 L1 GROUND BLACK WHITE GREEN POWER SOURCE L2 L1 GROUND 1 PHA...

Page 8: ...o Not Modify 1 2 On Off Off Off Off 2 3 Off On Off Off Off 3 4 On On Off Off Off 4 5 Off Off On Off Off 5 6 On Off On Off Off 6 7 Off On On Off Off 7 8 On On On Off Off 8 9 Off Off Off On Off 9 10 On...

Page 9: ...D CAT 5e CABLE TO FAN S FACTORY SUPPLIED SHIELDED 90 ADAPTER CAT 5e CABLE STEP 11 CONTROLS INSTALLATION STANDARD TOUCHSCREEN CONTROL REFER TO CONTROL MANUAL PAGE 2 FACTORY INSTALLED RJ12 CABLE TO TOUC...

Page 10: ...TO CONTROL MANUAL PAGES 7 8 IMPORTANT BLADE COUNT AND FAN SIZE MUST BE SET APPROPRIATELY IN CONTROL MENUS FOR PROPER FAN OPERATION STEP 12 FAN START UP RECESSED MOUNT ADVANCED TOUCHSCREEN CONTROL REFE...

Page 11: ...the risk of fire electric shock or injury to persons observe the following 1 Installation work and electrical wiring must be done by qualified person s in accordance with all applicable codes and sta...

Page 12: ...provided solely as a convenience to the user Indoor The ideal environment for the storage of fans and accessories is indoors above grade in a low humidity atmosphere that is sealed to prevent the ent...

Page 13: ...4 GRIPPLE FACTORY INSTALLED VFD FIRE ALARM LANDING POINT COMMUNICATION CABLE WITH RJ45 SPLITTER LIGHT POWER PLUG OPTIONAL LIGHT COMMUNICATION PLUG OPTIONAL Shielded CAT 5e Control Cable 1 Hub Plate 1...

Page 14: ...2 in Grade 8 Hex Bolt 4 Gripple Installation Kit Optional 20 Ft Guy Wire 4 GUY WIRE GUY WIRE GUY WIRE CLAMP ASSEMBLY GUY WIRE CLAMP BOLT LE CONNECTOR QUICK LINK Gripple Fastener Kit Optional Bag 9162...

Page 15: ...fan must be installed in the center of four adjacent sprinklers with at least 3 ft of vertical clearance between the fan and sprinkler deflectors Fan must also be interlocked to shut down upon receiv...

Page 16: ...tion Quick Start Guide B A 3 FT CLEARANCE AROUND BLADES 2X FAN DIAMETER FROM HVAC MINIMUM 10 FT ABOVE FINISHED FLOOR HVAC DIFFUSER WHEN FULL DIFFUSER OUTLET IS BELOW HVLS FAN HVLS FAN MUST BE 1X FAN D...

Page 17: ...c Required Loose Components Included I Beam Clamping Plate 2 I Beam Clamping Plate Shim 2 Required Components from Bag 915428 1 2 in 13 x 2 1 2 in Grade 8 Hex Bolt 4 1 2 in 13 Grade 8 Nylon Locknut 4...

Page 18: ...gle to be determined by structural engineer 2 Mount structural steel angles to steel trusses bar joists using 4 grade 8 1 2 in 13 bolts by others to accommodate varying material thickness and supplied...

Page 19: ...d 9 16 in Drill Bit 1 Locate desired fan hanging location Using the supplied wood beam brackets as a template mark and drill 4 9 16 in holes in the wood beam Be sure bottom of brackets are flush or sl...

Page 20: ...red fan hanging location Using the supplied z purlin mounting brackets as templates mark and drill 4 9 16 in holes in each z purlin Z PURLIN BACKING PLATE 1 2 in 13 x 1 3 4 in GRADE 8 HEX BOLT Z PURLI...

Page 21: ...an lengths must not exceed 8 ft For span lengths up to 8 ft a minimum of 2 Unistrut channels are required Size of Unistrut channels must be specified by a structural engineer Unistrut channels must be...

Page 22: ...3 If fan was supplied with the optional LED light assembly connect the male light power 3 pin and light communication 2 pin plugs in the motor hub assembly to their corresponding female connectors in...

Page 23: ...e multiple times if length allows Do not allow the cable to come in contact with any sharp edges 3 Align the loose end of the safety cable referred to as the dead end with the length of cable that is...

Page 24: ...e into the open hole of the No 4 Gripple connector Note that the cable will only feed through the Gripple connector in one direction marked on the Gripple connector with an arrow 6 Pull the loose end...

Page 25: ...onsist of two parts the u bolt and the saddle Steel cable clamps must be installed with the u bolt over the dead end of the guy wire and the saddle over the live end of the guy wire Failure to install...

Page 26: ...ure that they do not interfere with fan rotation NOTE If necessary the guy wires can be loosened by inserting the long end of a 1 16 in allen wrench into either of the pin holes on the No 4 Gripple co...

Page 27: ...LY 5 16 in 18 x 2 in GRADE 8 HEX BOLT 2 PER BLADE MOTOR STRUT AIRFOIL BLADE AIRFOIL BLADE AIRFOIL RETAINING RING AIRFOIL RETAINING RING AIRFOIL RETAINING RING SHIM 4 Repeat steps 1 through 3 on remain...

Page 28: ...b covering plate until the u nuts on the LED light mounting bracket are aligned with the mounting holes in the hub retention bracket Install 2 1 4 in 20 x 3 4 in grade 5 hex bolts into the u nuts usin...

Page 29: ...ith the supplied normally closed PAM 1 fire alarm relay or an equivalent electromechanical or reed relay for proper function of the fire alarm emergency stop feature Solid state relays or other digita...

Page 30: ...the motor power motor ground and hall sensor cables into the VFD circuit board as shown below The motor power and hall sensor cables are designed to only fit in one orientation Use the wire color refe...

Page 31: ...r Power and Ground Cable Connection Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintena...

Page 32: ...Hall Sensor Cable Connection Reference Troubleshooting Operation And Maintenance Fan Networking Electrical Installation Fire System Integration Mechanical Installation Pre Installation General Inform...

Page 33: ...for electrical wiring 3 Insert the electrical plug into the receptacle and twist to lock the plug in place 4 Secure any loose power cable to the building structure to ensure it does not interfere with...

Page 34: ...munication cable or shielded CAT 5e by others that complies with the following specifications Cable must be twisted pair shielded 26 ga CAT 5e cable with a drain wire and must be compliant with ISO 11...

Page 35: ...ble run Unspool appropriate amount of cable and cut to length IMPORTANT Individual CAT 5e cable lengths must not exceed 200 ft in order to prevent network communication issues 2 Strip and remove 2 in...

Page 36: ...ettings are as follows Position 6 On Position 7 Off Position 8 Off 4 Verify that the low voltage wiring terminal strip on the VFD circuit board is wired as shown in the diagram and picture on this pag...

Page 37: ...ng Fans 37 First Fan Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintenance Troubleshoo...

Page 38: ...D Modbus Address Settings Dipswitch 3 Fan Number Modbus Address Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 7 8 N A 1 RESERVED FOR HVLS FAN CONTROLS Do Not Modify 1 2 On Off Off...

Page 39: ...ns 39 Quick Start Guide General Information Pre Installation Mechanical Installation Fire System Integration Electrical Installation Fan Networking Operation And Maintenance Troubleshooting Reference...

Page 40: ...Minute Interval Check all fasteners for tightness Adjust and tighten as necessary 24 Hour Interval Inspect all fan components Check all fasteners airfoil retaining ring the safety cable and guy wires...

Page 41: ...n on pages 36 39 All fans must have a unique Modbus address setting on dipswitch bank 3 8 Are motor power motor ground and hall cables connected to all VFDs Yes No No connection between motor and VFD...

Page 42: ...rol light up Yes No Contact factory Everything is working properly Problem Advanced Touchscreen control will not turn on 1 Is the power adapter cable wired into the control panel Yes No No supply powe...

Page 43: ...y seated If rapid blinking persists test shielded CAT 5e cables for functionality and replace faulty cables if applicable Otherwise contact factory 6 Does communication wiring on VFD of fan 2 directly...

Page 44: ...pletely 1 Are fan size and blade count set appropriately in the control for all installed fans Yes No Incorrect torque speed command to fans Set fan size and blade count using instructions in the appr...

Page 45: ...ust have a unique Modbus address setting on dipswitch bank 3 6 Do fans operate as expected Yes No Contact factory Everything is working properly Problem One or more fans run but are making excessive n...

Page 46: ...e on fan nameplate includes 170LV or 170HV set dipswitch 1 position 1 to ON and dipswitch 1 position 2 to OFF 7 Do fans operate as expected Yes No Contact factory Everything is working properly Proble...

Page 47: ...and FIRE terminals on all fan VFDs and reconnect fire alarm relay wiring Turn fans on using control Do fans operate as expected Yes No Fire alarm relays and or fire alarm relay wiring are defective Re...

Page 48: ...ly to their corresponding female plugs in the downtube Reconnect the motor hub assembly 7 6 Are the LED light power 3 pin and communication 2 pin plugs connected between the motor hub assembly and the...

Page 49: ...an VFD as shown in the wiring diagram on pages 36 39 6 Does LED light operate as expected Yes No Contact factory Everything is working properly Problem LED light is flickering 1 Are the LED light powe...

Page 50: ...al product using instructions on in appropriate control manual 4 Install blades on fan 3 Motor Over Temperature Internal motor temperature exceeds maximum value resulting in reduced fan speed or shutd...

Page 51: ...ault is displayed in Last Fault Code Values are retained after power cycle 7 Second Last Fault R R xxx 8 Third Last Fault R R xxx 9 Fourth Last Fault R R xxx 10 Fifth Last Fault R R xxx Diagnostics 11...

Page 52: ...ollowing minimum clearances Airfoils will be installed a minimum of 10 feet above finished floor Airfoils will be installed with a minimum horizontal and vertical clearance of 3 feet to any obstructio...

Page 53: ...e that complies with the specifications included in the IOM Individual CAT 5e cable lengths do not exceed 200 feet CAT 5e Cable Functionality All CAT 5e cables have been tested for functionality inclu...

Page 54: ...been saved for future reference Safety Cable and Guy Wires I have taken photos showing close up views of the installed safety cable and guy wires for at least one representative fan Photos have been s...

Page 55: ..._______ Date____________________Time______________ AM PM Notes ____________________________________________ _________________________________________________ __________________________________________...

Page 56: ...ither on the specific product page or in the literature section of the website at Greenheck com Resources Library Literature Phone 715 359 6171 Fax 715 355 2399 Parts 800 355 5354 E mail gfcinfo green...

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