Green Power GPG4000CW Owner'S Manual Download Page 1

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Green-Power America,LLC

Owner’s Manual of Generator for

GPG4000CW

We Power Your World!

Summary of Contents for GPG4000CW

Page 1: ...Green Power America LLC Owner s Manual of Generator for GPG4000CW We Power Your World...

Page 2: ...e and 2 box Please note If you have any ques ons regarding the or of your generator er you have carefully read the manual or if you have any quality issues during oper please call our toll free servic...

Page 3: ...erator Topic Page 3 y t n a r r a W d e t i m i L 5 s e n i l e d i u G y t e f a S 6 s n o i t u a c e r P l a r e n e G Assembly and Installation 15 Inspection Cleaning Maintenance and Storage 23 Op...

Page 4: ...Green Power Green Power Green Power Green Power please call specified toll free number Service purchaser should contact Green Power...

Page 5: ...Green Power Green Pow 4 000W Generator...

Page 6: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 7: ...THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you cannot see or sm...

Page 8: ...and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM H...

Page 9: ...ne blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electricia...

Page 10: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Page 11: ...y generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wir...

Page 12: ...instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PR...

Page 13: ...gth of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the wei...

Page 14: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 15: ...roved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20 10 10 14 0 ft 50...

Page 16: ...ing list Contact your dealer toll free at 888 834 4218 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 Two Handles with bolts nut...

Page 17: ...ING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling...

Page 18: ...ion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground connector...

Page 19: ...ty 25 0L 6 6 gallons OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel...

Page 20: ...rburetor Be sur to return the fuel valve lever to the OFF position after stopping the engine 3 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine leave the cho...

Page 21: ...he engine 5 If the choke has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 1 Turn the engine switch to the OFF position 2 Turn the...

Page 22: ...MAY CAUSE DAMAGE TO THE EQUIPMENT GREEN POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply connect...

Page 23: ...erator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the DC...

Page 24: ...prevent cross threading 8 After the spark plug is seated tighten with a spark plug wrench to compress the washer Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH I...

Page 25: ...f the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment c up and O ring 2 Clean the sediment cup and O ring in no...

Page 26: ...qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level...

Page 27: ...ammable solvent to clean the filter element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the...

Page 28: ...27 Owner s Manual...

Page 29: ...28 Transporting Storage 4000W Generator...

Page 30: ...R Wiring Diagram for GPG4000CW G R W Y G R B HOURMETER R W MAIN WINDING1 BR BR B B SECONDARY WINDING Y Y B Y MAIN WINDING 2 R B BR W AC CIRCUIT BREAKER Y G Y G B B IGNITION COIL SPARK PLUG OIL SENSOR...

Page 31: ...yes Current Output 120V AC 27 5A 60Hz 3 300 4 000 Outlet AC electr DC electrical ical Outlet 12V 8 3A Two 120V 20A NEMA 5 20 Receptacle one 120V 30A NEMA L5 30 Receptacle Gasoline engine Fuel Type Un...

Page 32: ...LT DOWEL PIN 10X16 FLANGE BOLT M8X58 SPARK PLUG GPG4000 A 01 GPG4000 A 02 GPG4000 A 03 GPG4000 A 04 GPG4000 A 05 GPG4000 A 06 GPG4000 A 07 GPG4000 A 08 GPG4000 A 09 GPG4000 A 10 GPG4000 A 11 PGH40025...

Page 33: ...TCH ASSY GOVERNOR GEAR ASSY GOVERNOR ARM SHAFT LOCK PIN 8mm DRAIN PLUG BOLT DRAIN PLUG WASHER 10 2mm SLIDER WASHER BALL BEARING 6205 OIL ALERT GOVERNOR SLIDER HEX HEAD FLANGE BOLT M6X12 Qty 1 1 1 1 1...

Page 34: ...0 C 02 GPG4000 C 03 GPG4000 C 04 GPG4000 C 05 GPG4000 C 06 GPG4000 C 07 Qty 1 1 1 1 2 6 1 PGH46854 PGH46934 PGH46902 PGH40925 6 PGH41000 PGH46875 PGH42133 DESCRIPTION K N A R C CASE COV ER K N A R C C...

Page 35: ...4000W Generator 34 Crankshaft system assy Description D GPG4000 D 01 GPG4000 D 02 CRANKSHAFT COMP SEMICIRCLE KEY PGH42101 PGH42101 1 Qty 1 1 GPA Parts No LCT Parts No LCT engine parts...

Page 36: ...10 COMPRESSION RING A COMPRESSION RING B OIL RING A OIL RING B PISTON PIN CLIP PISTON PISTON PIN CONNECTING ROD CONNECTING COVER CONNECTING ROD BOLT Qty PGH41327 1 1 1 2 1 2 PGH41327 2 PGH41327 3 PGH...

Page 37: ...NUT ROCKER ARM PIVOT ROCKER ARM PIVOT BOLT M8 PUSH ROD GUIDE PLATE PUSH ROD VALVE LIFTER CAMSHAFT OIL SEAL VALVE SPRING Qty PGH40525 2 2 2 2 1 2 2 1 2 PGH40550 PGH40500 PGH40475 PGH40275 PGH40350 PGH4...

Page 38: ...1 PGH46050 1 2 PGH46050 1 3 PGH46050 1 4 PGH46050 1 5 PGH46050 1 6 PGH46050 1 7 PGH46050 1 8 PGH46050 1 9 PGH46050 1 10 PGH46050 1 11 PGH46050 1 12 PGH46050 1 13 1 3 1 1 2 2 1 1 1 1 1 1 1 1 GPA Parts...

Page 39: ...H 04 AIR CLEANER SUPPORT GPG4000 H 05 FLANGE BOLT M6 X 12 GPG4000 H 06 FLANGE BOLT M6 X 20 3 PGS40007 PGS40003 PGH42628 PGH46163 PGH46182 PGH46145 8 7 7 Qty 1 1 1 4 1 GPG4000 H 07 FLANGE BOLT M6 X 10...

Page 40: ...PG4000 I 02 GPG4000 I 03 GPG4000 I 04 CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET 1 2 3 4 PGH44070 PGH44128 PGH44150 PGH44203 Qty 1 1 1 1 GPA Parts No LCT Pa...

Page 41: ...n J GPG4000 J 01 GPG4000 J 02 GPG4000 J 03 GPG4000 J 04 FLYWHEEL COOLING FAN STARTER PULLEY FLYWHEEL NUT M14X1 5 3 2 PGH42475 PGH42461 PGH42500 PGH46142 Qty 1 1 1 1 GPA Parts No LCT Parts No LCT engin...

Page 42: ...PG4000 K 05 NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 Qty BGS40009 PGH44675 3 PGH44675 2 1 PGH44675 2 2 PGH44675 2 3 1 1 1 1 1 4000WGene...

Page 43: ...UNIT ASSY CONTROL BASE COMP CONTROL AJUSTING SPRING PAN SCREW M5 X 25 FLANGE BOLT M6 X 12 GOVERNOR SPRING THROTTLE RETURN SPRING GOVERNOR ROD FLANGE NUT M6 GOVERNOR ARM BOLT M6 GOVERNOR ARM Qty PGH455...

Page 44: ...H42160 2 1 PGH42160 2 2 PGH42160 PGH42160 2 4 PGH42160 2 5 PGS40003 PGH44104 Qty DESCRIPTION AIR CLEANER COV ER COMP AIR CLEANER ELEMENT FLANGE NUT M6 AIR CLEANER SEPARATOR AIR CLEANER SEAL AIR CLEANE...

Page 45: ...04 BGH42900 1 2 6 7 8 3 5 5 4 4 BGS60004 GPG4000 O 02 GPG4000 O 03 GPG4000 O 04 MUF MUFFLER BRACKET EXHAUST GASKET FLER STAY COMP FLANGE NUT M8 FLANGE NUT M6 2 BGS20002 GPG4000 O 05 SPRING WASHER 8 BG...

Page 46: ...COMP GPG4000 P 04 OVERFLOW VALVE GPG4000 P 05 1 GPG4000 P 05 2 GPG4000 P 06 TUBE CLIP A GPG4000 P 07 FUEL TUBE D GPG4000 P 08 FUEL VALVE GPG4000 P 09 TUBE CLIP C GPG4000 P 10 FLANGE BOLT M6x25 GPG4000...

Page 47: ...00 Q 02 HOUR METER GPG4000 Q 03 BGG50014 BGG50705 BGG53350 BGG53450 BGG52100 BGG52256 BGG53650 BGG50200 BGG52950 CON EARTH TERMINAL TROL PANEL COMP GPG4000 Q 04 120V 20A NEMA 5 20 Receptacle 120V 30A...

Page 48: ...0 R 01 BGG40413 1 4 4 BGG61006 GENERATOR FRAME BOTTON RUBBER A GPG4000 R 02 1 1 1 BGG50014 CONTROL PANEL CASE GPG4000 R 0 GPG4000 R 0 GPG4000 R 0 GPG4000 R 0 GPG4000 R 0 3 2 GPA Parts No LCT Parts No...

Page 49: ...BGS30039 BGG13200 BGS60001 GPG4000 S 02 GPG4000 S 03 GPG4000 S 04 GPG4000 S 05 GPG4000 S 06 GPG4000 S 07 GPG4000 S 08 GPG4000 S 09 GPG4000 S 10 GPG4000 S 11 GPG4000 S 12 GPG4000 S 13 GPG4000 S 14 GPG...

Page 50: ...G 4000 T 09 GPG4000 T 10 STANDER GPG 4000 T 11 FLANGE BOLT M8X 20 FLA HANDLE NGE NUT M8 6 7 7 5 5 4 2 2 2 2 2 2 FLANGE NUT M8 4 2 6 2 1 BGS20006 1 2 BGG42064 BGG42022 BGS30008 BGS30014 BGG20002 BGS200...

Page 51: ...Distributed by Green Power America LLC www Green PowerAmerica com All copyright c is reserved by Green Power America LLC...

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