GREAT PLAINS Ultra Chisel 6000 Series Predelivery Manual Download Page 1

Page: 1 / 75

Manufacturing, Inc.

www.greatplainsmfg.com

Printed 2021-05-05

562-339Q

Table of Contents

Index

Table of Contents

Index

ORIGINAL INSTRUCTIONS

Pre-Delivery Manual

6539UC, 6541UC, 6543UC, 6545UC

6000 Series Ultra Chisel

Read the operator’s manual entirely. When you see this symbol, the

subsequent instructions and warnings are serious

follow without

exception. Your life and the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

43882

Summary of Contents for Ultra Chisel 6000 Series

Page 1: ...TRUCTIONS Pre Delivery Manual 6539UC 6541UC 6543UC 6545UC 6000 Series Ultra Chisel Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit 43882 ...

Page 2: ...Table of Contents Index Table of Contents Index ...

Page 3: ...nformation 18 Torque Values Chart 18 Tire Inflation Chart 19 Hydraulic Connectors and Torque 19 5 Section Hydraulic Lift Layout 20 5 Section Hydraulic Lift Layout 21 5 Section Hydraulic Fold Layout 22 5 Section Hydraulic Fold Layout 23 6539UC Machine Layout 9 Spacing 24 6539UC Machine Layout 12 Spacing 25 Hydraulic Reel Hydraulic Layout 26 Hydraulic Reel Hydraulic Layout 27 6541UC Machine Layout 9...

Page 4: ...Great Plains 562 339Q 2021 05 05 Table of Contents Index iv 6539 6545UC Table of Contents Index ...

Page 5: ... extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION indicates a potentially hazardous situation which if not avoide...

Page 6: ...ARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs seek immediate medical assistance from a physician familiar with this type of injury Use Safety Lights and Devices Slow moving tractors and towed implements can create a hazard when driven on public roads They are difficult to see especially at night Use ...

Page 7: ...ls use wheel handling equipment adequate for weight involved Safety At All Times Thoroughly read and understand the instructions in this manual before operation Read all instructions noted on the safety decals Be familiar with all machine functions Operate machinery from the driver s seat only Do not leave machine unattended with tractor engine running Do not stand between the tractor and machine ...

Page 8: ...he soil above 8 to remove density layers while leaving the residue mixed at the surface to reduce wind erosion and assist with water infiltration Models Covered Document Family Tools Required Basic Hand Tools Torque Wrench Fork Truck Overhead Hoist or Loader Pre assembly Checklist 1 Before assembling read and understand Important Safety Information in front part of this manual 2 Have at least two ...

Page 9: ...roper part s identification As a ref erence keep the operator s and part s manual on hand while assembling The information in this manual is current at printing Some parts may change to assure top performance Definitions The following terms are used throughout this manual A crucial point of information related to the preceding topic Read and follow the directions to remain safe avoid serious damag...

Page 10: ...ames in proper locations but may need to have the shanks and sweeps installed Shank assemblies will be shipped in a box on a pallet Finishing attachments if equipped will be pre assembled and banded to a pallet Some attachments will need drag arm extensions See parts manual for proper identification Unloading Be sure the truck is on level ground preferably concrete Centering componets The Ultra Ch...

Page 11: ... on the shipping stands 19 Sections will be stacked place bottom section on the ground before unbolting the top section and setting it on the ground 20 Repeat steps 17 20 with wing stacked sections Unpacking Boxes Position boxes in area that you can maneuver components up to machine for assembly 21 Carefully remove banding from boxes 22 Carefully remove banding from finishing attachments 23 Locate...

Page 12: ... shank assemblies the 5 8 x 41 2 Gr 5 bolt the 1 2 x 3 Gr5 Special Thread Bolt and shank bolt spacers 1 washer and necessary lock nuts from the misc box 28 Loosen 1 x 7 Gr 5 Slide shank assembly through shank cradle in shank mount and align holes as shown 29 Install 5 8 x 41 2 Gr 5 bolt 1 2 x 3 Gr 5 bolt secure with 5 8 lock nuts If the following step is not followed serious equipment failure or b...

Page 13: ...cs See Torque Values Chart on page 18 Install Frame Trusses Wing Stops Refer to Figure 6 37 The frame trusses are the same for both sides on models 6321 6324 6327 6329 On models 6330 6333 the trusses are specific to the side of the machine they belong on See parts manual for part numbers and placement 38 Install the two frame trusses to the center frame using 3 4 x 2 hex bolt 3 4 lock washer and 3...

Page 14: ... flat washers one on each side of hitch both sides 11 4 x 7 Gr 8 hex bolt and 11 4 top lock nut 44 Attach hitch jack to front jack tube as shown to support front of tongue 45 Install hose loop on hitch assembly and route light harness and hydraulic hoses thru the loop If not already installed secure with Stauff hose clamps 5 16 x 11 4 hex bolts and 2 stauff stacking bolts for three clamps 5 16 x 1...

Page 15: ...you will need to drive caster inner pivot tubes into the brackets and thru the gauge wheel arms before installing bolts 50 Fasten turnbuckle assembly to gauge wheel arms with 1 x 3 snap ring pins 1 machine washer and 1 snap ring 51 Attach the caster pivot arm assembly to gauge wheel arms and drive inner pivot tubes into brackets and gauge wheel arms before securing with 1 x 10 Gr 5 bolts 1 hex nut...

Page 16: ...ct the wing level bar to the lift rocker using 1 x 5 13 snap ring pin and the torque tube using 1 x 3 00 pin snap ring both pins use 1 5 x 1 00 x 075 machine washer and 1 heavy snap ring 61 If the outside wing hinge bracket is not installed used 3 4 x 2 Gr 5 hex bolts 3 4 x 41 32 x 53 4 u blot and secure with 3 4 lock washer and 3 4 hex nut 62 On models 6539 6541 you will need to attach wing stop ...

Page 17: ...6539 6545UC Table of Contents Index Assembly Great Plains 562 339Q 05 05 2021 Table of Contents Index 13 4 1 1 3 3 2 3 1 1 1 2 11 13 12 17 15 14 2 5 5 8 9 10 18 Figure 10 Wing Assembly 43868 43460 ...

Page 18: ...ge bracket with 1 x 5 38 snap pin ring 1 flat washer and 1 heavy snap ring Do not hook up rod end of fold cylinder until system is purged of air See Purging Hydraulic System on page 16 Which means you can not hook up the H bracket yet either 72 Connect the wing level bar to the lift rocker using 1 x 5 13 snap ring pin and the torque tube using 1 x 3 00 pin snap ring both pins use 1 5 x 1 00 x 075 ...

Page 19: ... To distinguish hoses on the same hydraulic circuit refer to hose handles The hose under an extended cylinder symbol feeds a cylinder base end The hose under a retracted cylinder symbol feeds a cylinder rod end 83 Once all hoses are tightened hook hoses to tractor Color Hydraulic Function Black Lift 2 hoses Green Fold 2 hoses Yellow Auxiliary Optional 2 Hoses Figure 12 Hose Clamp Assembly 43454 Hi...

Page 20: ...hown so that when the rod is extended it will clear the wing fold brackets Extend the fold cylinders green handles completely and then close them Extend and retract the cylinders several times to purge air from the system Now the cylinders may be extended far enough to be connected to the wing fold brackets 86 The fold cylinders may now be connected to the wing fold brackets Use the 1 x 5 38 snap ...

Page 21: ...n 90 Once the options are installed fold the Ultra Chisel to check for clearance and interferences Slowly fold Ultra Chisel while watching that hoses and wiring harnesses do not become pinched or kinked while watching for interferences Double check that all bolts are tightened to specs See Torque Values Chart on page 18 Consult the operating instructions Operator s Manual for the first time field ...

Page 22: ... 3 5 960 1510 2100 11 8 7 480 1080 1750 M30 X 2 1060 1680 2320 11 8 12 540 1210 1960 M36 X 3 5 1730 2650 3660 11 4 7 680 1520 2460 M36 X 2 1880 2960 4100 11 4 12 750 1680 2730 13 8 6 890 1990 3230 a in tpi nominal thread diameter in inches threads per inch 13 8 12 1010 2270 3680 b N m newton meters 11 2 6 1180 2640 4290 11 2 12 1330 2970 4820 c mm x pitch nominal thread diameter in mm x thread pit...

Page 23: ...id pipe sealant for hydraulic applications Do not use tape sealant which can clog a filter and or plug an orifice JIC Joint Industry Conference SAE J514 Note straight threads and the 37 cone on M fittings or 37 flare on F fittings Use no sealants tape or liquid on JIC fittings ORB O Ring Boss SAE J514 Note straight threads and elastomer O Ring Prior to installation to prevent abrasion during tight...

Page 24: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 20 6539 6545UC Table of Contents Index Appendix Reference Information 5 Section Hydraulic Lift Layout TP 69035 ...

Page 25: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 21 5 Section Hydraulic Lift Layout TP 69056 ...

Page 26: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 22 6539 6545UC Table of Contents Index Appendix Reference Information 5 Section Hydraulic Fold Layout TP 69057 ...

Page 27: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 23 5 Section Hydraulic Fold Layout TP 69058 ...

Page 28: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 24 6539 6545UC Table of Contents Index Appendix Reference Information Hydraulic Reel Hydraulic Layout TP 69859 ...

Page 29: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 25 Hydraulic Reel Hydraulic Layout TP 69860 ...

Page 30: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 26 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC Machine Layout 9 Spacing 43873 ...

Page 31: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 27 6539UC Machine Layout 12 Spacing 43874 ...

Page 32: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 28 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC Machine Layout 9 Spacing TP 69030 ...

Page 33: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 29 6541UC Machine Layout 12 Spacing TP 69028 ...

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Page 35: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 31 6543UC Machine Layout 12 Spacing TP 69204 ...

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Page 37: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 33 6545UC Machine Layout 12 Spacing TP 69197 ...

Page 38: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 34 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC Heavy Coiltine Layout 9 Spacing 43875 ...

Page 39: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 35 6539UC Heavy Coiltine Layout 12 Spacing 43876 ...

Page 40: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 36 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing 43877 ...

Page 41: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 37 6539UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing 43878 ...

Page 42: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 38 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC 5 Row HR Spike Drag 9 Spacing TP 69059 ...

Page 43: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 39 6539UC 5 Row HR Spike Drag 9 Spacing TP 69060 ...

Page 44: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 40 6539 6545UC Table of Contents Index Appendix Reference Information 6539UC 5 Row HR Spike Drag 12 Spacing TP 69061 ...

Page 45: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 41 6539UC 5 Row HR Spike Drag 12 Spacing TP 69062 ...

Page 46: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 42 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC Heavy Coiltine Layout 9 Spacing TP 69033 ...

Page 47: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 43 6541UC Heavy Coiltine Layout 12 Spacing TP 69034 ...

Page 48: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 44 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing TP 69031 ...

Page 49: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 45 6541UC Heavy Coiltine Reel Layout 12 Spacing TP 69032 ...

Page 50: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 46 6539 6545UC Table of Contents Index Appendix Reference Information 6541UC 5 Row HR Spike Drag 9 Spacing TP 69063 ...

Page 51: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 47 6541UC 5 Row HR Spike Drag 9 Spacing TP 69064 ...

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Page 53: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 49 6541UC 5 Row HR Spike Drag 12 Spacing TP 69066 ...

Page 54: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 50 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC Heavy Coiltine Layout 9 12 Spacing TP 69209 ...

Page 55: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 51 6543UC Heavy Coiltine Layout 9 12 Spacing TP 69210 ...

Page 56: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 52 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC Heavy Coiltine Reel Hyd Reel Layout 9 12 Spacing TP 69211 ...

Page 57: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 53 6543UC Heavy Coiltine Reel Hyd Reel Layout 9 12 Spacing TP 69212 ...

Page 58: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 54 6539 6545UC Table of Contents Index Appendix Reference Information 6543UC 5 Row Spike Drag HR Layout 9 12 Spacing TP 69213 ...

Page 59: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 55 6543UC 5 Row Spike Drag HR Layout 9 12 Spacing TP 69214 ...

Page 60: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 56 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Layout 9 Spacing TP 69217 ...

Page 61: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 57 6545UC Heavy Coiltine Layout 9 Spacing TP 69217 ...

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Page 63: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 59 6545UC Heavy Coiltine Layout 12 Spacing TP 69208 ...

Page 64: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 60 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing TP 69215 ...

Page 65: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 61 6545UC Heavy Coiltine Reel Hyd Reel Layout 9 Spacing TP 69216 ...

Page 66: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 62 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing TP 69201 ...

Page 67: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 63 6545UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing TP 69202 ...

Page 68: ...Great Plains 562 339Q 05 05 2021 Table of Contents Index 64 6539 6545UC Table of Contents Index Appendix Reference Information 6545UC 5 Row Spike Drag HR Layout 9 Spacing TP 69205 ...

Page 69: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 65 6545UC 5 Row Spike Drag HR Layout 9 Spacing TP 69206 ...

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Page 71: ...6539 6545UC Table of Contents Index Appendix Reference Information Great Plains 562 339Q 05 05 2021 Table of Contents Index 67 6545UC 5 Row Spike Drag Layout 12 Spacing TP 69200 ...

Page 72: ...Spike Drag 9 Spacing 39 6539UC 5 Row HR Sprike Drag 9 Spaciing 38 6541UC Heavy Coiltine Layout 9 Spacing 42 6541UC Heavy Coiltine Reel Hyd Reel Layout 44 6541UC Heavy Coiltine Reel Hyd Reel Layout 12 Spacing 45 6541UC Machine Layout 12 Spacing 29 6541UC Machine Layout 9 Spacing 28 6541UC 5 Row HR Spike Drag 12 Spacing 48 6541UC 5 Row HR Spike Drag 12 Spacing 49 6541UC 5 Row HR Spike Drag 9 Spacing...

Page 73: ... symbol safety 1 T tables document family 4 fittings torque 19 hose color code 15 models covered 4 tire inflation 19 torque values 18 Tire Inflation Chart 19 tires 3 torque values chart wheel bolts 18 W WARNING defined 1 warranty tire 19 wing hinge pins 12 14 wing fold brackets 12 16 wings 6 www 19 Numerics 11Lx15 12 Ply RI 19 12 5Lx15 12 Ply RI 19 380 55r16 5 19 562 339M manual 4 562 339P manual ...

Page 74: ...Table of Contents Index Table of Contents Index ...

Page 75: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 Table of Contents Index ...

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