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GREAT PLAINS Qualidisc Predelivery Manual Download Page 1

Manufacturing, Inc.

www.greatplainsmfg.com

© Copyright 2020

Printed 2020-12-21

556-436Q

EN

Table of Contents

Index

Table of Contents

Index

ORIGINAL INSTRUCTIONS

Pre-Delivery Manual

Qualidisc

HS2200-13, HS2200-16, HS2200-20 & HS2200-23

Read the operator’s manual entirely. When you see this symbol, the

subsequent  instructions  and  warnings  are  serious 

-

  follow  without

exception. Your life and the lives of others depend on it!

Illustrations may show optional equipment not supplied with standard unit.

Summary of Contents for Qualidisc

Page 1: ...L INSTRUCTIONS Pre Delivery Manual Qualidisc HS2200 13 HS2200 16 HS2200 20 HS2200 23 Read the operator s manual entirely When you see this symbol the subsequent instructions and warnings are serious follow without exception Your life and the lives of others depend on it Illustrations may show optional equipment not supplied with standard unit ...

Page 2: ...Great Plains 556 436Q 2020 12 21 Table of Contents Index ii HT1100 20 HT1100 30 Table of Contents Index ...

Page 3: ...scovator Great Plains Land Pride MeterCone Nutri Pro Seed Lok Solid Stand Terra Guard Turbo Chisel Turbo Chopper Turbo Max Turbo Till Ultra Till Whirlfilter and Yield Pro Brand and Product Names that appear and are owned by others are trademarks of their respective owners Printed in the United States of America Table of Contents Important Safety Information 1 Required tools 6 Elements of the machi...

Page 4: ...Cover Index Cover Index ...

Page 5: ...dous situation which if not avoided will result in death or serious injury This signal word is limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also...

Page 6: ...er pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic lines Use a piece of paper or cardboard NOT BODY PARTS to check for suspected leaks Wear protective gloves and safety glasses or goggles when working with hydraulic systems If an accident occurs seek immediate medical assistance from a physician familiar with this type of...

Page 7: ...t and parking Shutdown and Storage Lower Qualidisc put tractor in park turn off engine and remove the key Secure Qualidisc using blocks and supports provided Detach and store Qualidisc in an area where children normally do not play Practice Safe Maintenance Understand procedure before doing work Use proper tools and equipment Refer to this manual for additional information Work in a clean dry area...

Page 8: ...als Be familiar with all Qualidisc functions Operate machinery from the driver s seat only Do not leave Qualidisc unattended with tractor engine running Do not dismount a moving tractor Dismounting a moving tractor could cause serious injury or death Do not stand between the tractor and Qualidisc during hitching Keep hands feet and clothing away from moving parts Watch out for wires trees etc when...

Page 9: ...lt WARNING Use the correct screw and bolt tightening torques Securely tighten screws nuts and boles to the specified torques Otherwise damages to the machine and serious or fatal injuries may be caused as a result Bolt Size 8 8 10 9 12 9 N m ft lbs N m ft lbs N m ft lbs M3 1 41 1 04 2 07 1 53 2 43 1 79 M4 3 22 2 38 4 74 3 50 5 5 4 06 M5 6 4 4 72 9 4 6 94 11 8 12 M6 11 1 8 19 16 3 12 03 19 1 14 10 ...

Page 10: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 6 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Required tools or ...

Page 11: ...S2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 7 Elements of the machine Main frame and wheel wagon Folding frame Drawbar ...

Page 12: ...ow Left inner rear row Right inner rear row HS2200 13 13 1 A135876141 A135876041 A135876341 A135876241 HS2200 16 16 4 A135876541 A135876441 A135876741 A135876641 HS2200 20 19 8 A135876941 A135876841 A135877141 A135877041 HS2200 23 22 11 A135876941 A135876841 A135877141 A135877041 Left inner front discs row Left inner rear discs row Right inner front discs row Right inner rear discs row ...

Page 13: ...ne width Left outer front row Right outer front row Left outer rear row Right outer rear row HS2200 20 19 8 A135877341 A135877241 A135877541 A135877441 HS2200 23 22 11 A135877741 A135877641 A13577941 A135877841 Left outer front discs row Left outer rear discs row Right outer front discs row Right outer rear discs row Roller arm Extension ...

Page 14: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 10 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Roller Leveling fingers harrow Safety chain Front depth control wheel ...

Page 15: ...Contents Index 11 Axle assembly Image Reference Description Qty KG00366661 M20x70 8 KG01068161 Lock nut M20 8 RF17179 Nut M18x150 12 Model Tyre Rec pressure Transportation wheels Wide model 480 45x17 3 bars 44 PSI Transportation wheels Extra wide model 520 50x17 3 3 bars 48 PSI 270 N m 200 ft bf See the table above ...

Page 16: ...s Index 12 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Draw Bar Assembly Image Reference Description Qty RF23915 Lock nut M48 1 RF25853 Drawbar axle 1 Screw until the nut comes in contact with the main frame Do not tighten ...

Page 17: ...rmation Great Plains 556 436M 12 21 2020 Table of Contents Index 13 Hoses holder assembly Drawbar Hoses position on the drawbar Image Reference Description Qty KG00471761 M8 x16 4 KG01067561 Lock nut M8 4 Letter Reference Description Qty A RF29235 Hyd hose 4 80M 2 A ...

Page 18: ...f Contents Index 14 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Parallel lifting kit assembly Image Reference Description Qty KG01191962 Tension pin 8x45 2 RF1368061 Pin diam 30 LG118 1 RF22033 Washer diam 30 5 2 ...

Page 19: ... HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 15 e Hitch Image Reference Description Qty KK016025 Lock nut m16 8 KK032770 Hex bolt m16 8 ...

Page 20: ...ding Wing Frames Parts Assembly Image Reference Description Qty KG00338361 Hex bolt m14x80 4 KG00356061 Hex bolt m10x80 4 KG01067661 Lock nut m10 4 KG01067861 Lock nut m14 4 KG01191962 Tension pin 8x45 4 Image Reference Description Qty RF2577861 Articulation axle 4 RF2716661 Cylinder pin 4 RF3063661 Washer ø60 ø40 lg 12 2 RF31170 Lock nut m36 4 ...

Page 21: ...S2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 17 Screw until the nut comes in contact with the main frame Do not tighten ...

Page 22: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 18 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Result ...

Page 23: ...se extensions are not available on 4M00 13 1 machines Parts Assembly Image Reference Description Qty KK016025 Lock nut m16 16 KK032710 Hex bolt m16x155 2 KK032750 Hex bolt m16x50 14 RF2992763 Washer ø35 2 Width Left extension Right extension HS2200 16 16 4 A135875741 A135481691 HS2200 20 19 8 A135875741 A135481691 HS2200 23 22 11 A135481991 A135481891 ...

Page 24: ...56 436M 12 21 2020 Table of Contents Index 20 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Disc Rows Necessary tools Make sure you have a lifting tool at your disposal Mounting Inner Rows ...

Page 25: ... Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 21 Mounting outer rows Image Reference Description Qty KG00480261 Hex screw M16x40 4 KG01067961 Lock nut M16 4 ...

Page 26: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 22 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Overlapping discs 97 mm 4 97 mm 4 ...

Page 27: ...HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 23 U clamp 97 mm 4 97 mm 4 500 Nm 370 ft lbf ...

Page 28: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 24 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Result ...

Page 29: ...ins 556 436M 12 21 2020 Table of Contents Index 25 Depth control wheels Parts Assembly Image Reference Description Qty KG01068561 Lock nut m30 2 KG01195400 Tension pin 12x40 2 KK010315 Bolt w head 2 RF27115 Wheel axle 2 Diameter of the studs 18mm Recommended torque 270 N m 199 ft lbf ...

Page 30: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 26 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Hydraulic diagram ...

Page 31: ...y Information Great Plains 556 436M 12 21 2020 Table of Contents Index 27 Deflectors Assembly Parts Assembly Image Reference Description Qty KG00476661 Hex screw m12x35 8 8 8 KG01067761 Lock nut m12 8 KG01189462 Tension pin 6x30 2 RF03790 Cap 2 RF1396063 Pin 2 ...

Page 32: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 28 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Result 1 2 3 4 Left deflector Right deflector ...

Page 33: ...3 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 29 Rollers Parts Assembly Image Reference Description Qty A135369562 U bolt M20 8 KG01068161 Lock nut M20 16 ...

Page 34: ...ble of Contents Index Important Safety Information 1 Tighten so the tube comes in contact with the plate 2 Tighten to the recommended torque 3 Tighten to the recommended torque 1 Tighten so the tube comes in contact with the plate Recommended Torque 295ft lbs 400N m 20 mm 25 32 x 16 ...

Page 35: ...HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 31 ...

Page 36: ...ntents Index Important Safety Information Finger harrow Parts Assembly Adjustments Image Reference Description Qty RF04030 U bolt M16 3 KG01067961 Lock nut M16 6 Machine A inches mm HS2200 13 Qualidisc 8 7 8 227 HS2200 16 Qualidisc 5 127 HS2200 20 Qualidisc 8 7 8 227 HS2200 23 Qualidisc 5 127 ...

Page 37: ...HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 33 Result A A ...

Page 38: ...0 Table of Contents Index 34 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Lighting Front signs assembly Parts Assembly Image Reference Description Qty KG00357761 Hex bolt m12x60 4 KG01067761 Lock nut m12 4 ...

Page 39: ...ains 556 436M 12 21 2020 Table of Contents Index 35 Rear signs assembly Parts Assembly Image Reference Description Qty KG00357761 Hex bolt m12x60 4 KG01067761 Lock nut m12 8 4 KG01067961 Lock nut m16 4 Image Reference Description Qty KG01267561 Washer m12 4 RF16490 U bolt diam 16 1 ...

Page 40: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 36 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information ...

Page 41: ...2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 37 Fitting Letter Dimension A 9 2 75m B 13 1 4 00m C 9 10 3 00m A B C Front ...

Page 42: ...Plains 556 436M 12 21 2020 Table of Contents Index 38 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Letter Dimension A 9 2 75m B 6 Max 150mm C 13 1 4 00m D 9 10 3 00m A C D B B Rear ...

Page 43: ...HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 39 Front ...

Page 44: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 40 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Rear ...

Page 45: ...HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 41 ...

Page 46: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 42 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Checking the level adjustment ...

Page 47: ...able of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 43 If side frames are not parallel to the cord you must adjust the level of the discs gangs Adjusting the level or ...

Page 48: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 44 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information or ...

Page 49: ...HS2200 13 HS2200 23 Table of Contents Index Important Safety Information Great Plains 556 436M 12 21 2020 Table of Contents Index 45 Result or ...

Page 50: ...Great Plains 556 436M 12 21 2020 Table of Contents Index 46 HS2200 13 HS2200 23 Table of Contents Index Important Safety Information ...

Page 51: ...ER defined 1 E electrocution 3 F fire 1 H headphones 2 high pressure fluids 2 hydraulic safety 2 L leaks 2 lifters 1 lights 2 M maintenance safety 3 medical assistance 2 O overhead lines 3 P protective equipment 2 R riders 2 S Safety Maintenance 45 safety information 1 safety symbol 1 shutdown 3 storage 3 symbol safety 1 V vertical clearance 3 W WARNING defined 1 welding 3 ...

Page 52: ...Great Plains 586 831Q 12 21 2020 Table of Contents Index 48 HT1100 20 HT1100 30 Table of Contents Index ...

Page 53: ...Table of Contents Index Table of Contents Index ...

Page 54: ...Great Plains Mfg 1525 E North St P O Box 5060 Salina KS 67402 Table of Contents Index ...

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